EPDM/MVQ的共混研究

采用机械共混法研究了三元乙丙橡胶/甲基乙烯基硅橡胶(EPDM/MVQ)并用的配方和工艺对共混胶物理机械性能和热空气老化性能的影响.从并用MVQ改性来提高EPDM耐热性方面考虑,单因素分析结果表明:以过氧化物DCP硫化为主,加少量硫磺或N,N-间苯撑双马来酰亚胺(HVA-2)有助于二者的共硫化;填充高耐磨炭黑同时并用部分快压出炉炭黑综合性能较好;防老剂RID和MB能产生较好的协同效应;通过分别制备二者的母炼胶进行混炼,并加入少量硅烷偶联剂改善了两者的相容性.     

部分动态预硫化对EPDM发泡行为的影响

采用部分动态预硫化工艺制备三元乙丙橡胶(EPDM)发泡材料,即通过在哈克中动态预硫化来控制橡胶预交联,然后混入相同的硫化和发泡剂体系并制得发泡材料。研究了部分动态预硫化对EPDM凝胶含量及发泡行为的影响。结果表明,动态预硫化过程中,随硫磺用量增加,其最终平衡扭矩升高,预硫化混炼胶的凝胶含量增加;硫化和发泡行为测量表明,动态预硫化并未影响EPDM混炼胶二次硫化速度以及发泡剂分解速度;扫描电镜(SEM)显示,预硫化阶段硫磺用量为0.0125phr时的试样,能获得较好的泡孔结构和较低的密度,表明适量的预硫化能明显改善EPDM混炼胶的发泡行为。     

铁道轨枕垫的研制

选用氟丁橡胶(CR)作为铁道轨枕垫的胶料,通过单因素实验考查不同牌号的氯丁橡胶、填充剂、防老剂和硫化体系,研究了作为铁道轨枕垫的氯丁橡胶胶料的力学性能、老化性能及尺寸稳定.研究结果表明:选用调节剂丁(二硫化二异丙基黄原酸酯)调节型氯丁橡胶,防老剂RD和防老剂MB并用,多种填充剂并用,采用MgO/ZnO金属氧化物硫化体系...     

填充系数和硫化温度对发泡橡胶的硫化/发泡过程、泡孔形态和动态力学性能的影响

考察了填充系数和硫化温度对发泡乙丙橡胶硫化/发泡过程、泡孔形态及其动态力学性能的影响.结果表明,填充系数和硫化温度对发泡压力、硫化时间和硫化转矩有明显影响.随填充系数增加,或硫化温度升高,泡孔面积逐渐减小,动态模量G′,G″呈减小趋势,损耗因子tanδ呈增加趋势.高填充系数的发泡橡胶具有较好的温度、应变稳定性,而且G″-频率曲线斜率高于低填充系数橡胶,表明前者具有较小且均匀的发泡结构,与显微镜结果相符.填充系数0.875时G″-应变曲线出现两个峰,第二个峰是由于应变破坏泡孔造成的.硫化温度对低填充系数橡胶动态力学性能的影响较大.     

动态硫化法制备PET/EPDM-g-GMA合金EI北大核心CSCD

分别采用酚醛树脂(PF)、硫磺(S)与双"2,5"硫化剂(DBPH)作交联剂,研究了甲基丙烯酸缩水甘油酯接枝三元乙丙橡胶(EPDM-g-GMA)的动态硫化对聚对苯二甲酸乙二醇酯(PET)性能的影响。结果表明,采用PF硫化体系且其用量为0.6%、PET和EPDM-g-GMA质量比为70/30的合金的综合性能较好,其冲击强度较PET、未硫化PET/EPDM-gGMA合金分别提高了594%和66%,拉伸强度较未硫化的PET/EPDM-g-GMA提高了19%。动态硫化还提高了PET/EPDM-g-GMA合金的热稳定性、PET的结晶温度和结晶速率。     

动态硫化法制备PET/EPDM-g-GMA合金

分别采用酚醛树脂(PF)、硫磺(S)与双"2,5"硫化剂(DBPH)作交联剂,研究了甲基丙烯酸缩水甘油酯接枝三元乙丙橡胶(EPDM-g-GMA)的动态硫化对聚对苯二甲酸乙二醇酯(PET)性能的影响。结果表明,采用PF硫化体系且其用量为0.6%、PET和EPDM-g-GMA质量比为70/30的合金的综合性能较好,其冲击强度较PET、未硫化PET/EPDM-gGMA合金分别提高了594%和66%,拉伸强度较未硫化的PET/EPDM-g-GMA提高了19%。动态硫化还提高了PET/EPDM-g-GMA合金的热稳定性、PET的结晶温度和结晶速率。     

动态硫化法制备尼龙6/马来酸酐接枝三元乙丙橡胶高韧合金

采用酚醛树脂(PF)、硫磺(S)与过氧化二异丙苯(DCP)作交联剂,研究了马来酸酐接枝三元乙丙橡胶(EPDM-gMAH)的动态硫化对增韧尼龙6(PA6)性能的影响。结果表明,采用PF硫化体系且硫化剂用量为EPDM-g-MAH的1.5%,PA6与EPDM-g-MAH质量比为80/20的合金的综合性能较好,其拉伸强度与缺口冲击强度较未硫化PA6/EPDMg-MAH(80/20)合金分别提高69.5%与128.8%,主要是由于动态硫化提高了PA6与EPDM-g-MAH的相容性。动态硫化还提高了PA6/EPDM-g-MAH合金的热稳定性、PA6的结晶温度和结晶速率。     

聚醚型聚氨酯橡胶硫化性能的研究

研究了硫磺硫化体系和过氧化二异丙苯（DCP）硫化体系对聚醚型聚氨酯橡胶性能的影响。结果表明：硫磺硫化体系可以延长胶料的焦烧时间、正硫化时间,缩短最低扭矩,延长最高扭矩,提高胶料的阻尼性能;而DCP硫化体系可以显著降低胶料的压缩永久变形和扯断伸长率。     

无机填料填充的HVPB/NR并用胶料的加工性能和力学性能的研究EI

研究了白色填料填充的高乙烯基聚丁二烯橡胶/天然橡胶(HVPB/NR)并用胶料的加工性能、物理-机械性能和微观结构形态。结果表明,该并用体系是微观多相体系,相畴为100～500nm。随HVPB用量增加,胶料的抗湿滑性、耐磨耗性、格林强度和脆性温度上升,混炼胶收缩率下降,拉伸强度、交联密度下降,混炼包辊性和硫化离模性变差。当用白色填料填充时,并用胶特中HVPB的配比低于50％时才便于加工使用。     

印刷胶辊用CR/S并用胶的耐屈挠疲劳性能研究

因印刷胶辊抗疲劳性能亟待提高,对比研究了印刷胶辊用CR(氯丁橡胶)与CR/S(氯丁橡胶/烯烃化合物)并用胶的屈挠疲劳性能,以及配方因素对CR/S并用硫化胶屈挠疲劳性能的影响。研究结果表明,牌号为PS40A的氯丁橡胶与S并用的硫化胶屈挠疲劳性能最佳;所选不同硫化体系胶料的屈挠疲劳性能由高到低依次为:硫载体硫化体系、EV(有效硫化体系)、SEV(半有效硫化体系)、CV(传统硫化体系);在满足硬度要求的前提下,随着炭黑粒径的增大,并用硫化胶的屈挠疲劳性能呈增高的趋势;防老剂并用体系中,BLE(9,9-二甲基吖啶)/4010NA(N-异丙基-N′-苯基对苯二胺)并用胶与4010NA/ODA(4,4'-二辛基二苯胺)并用胶的屈挠疲劳性能最好,BLE/4010NA并用体系加入抗疲劳剂M66后,硫化胶不出现龟裂的屈挠疲劳次数明显高于前者。     

EPDM动态硫化增韧PP的性能和形态研究

采用羟甲基叔丁基酚醛树脂及２,５－二甲基－２,５－二叔丁基过氧基己烷／硫黄作交联剂,研究了三元乙丙橡胶动态硫化对增韧聚丙烯性能的影响。实验证实,随酚醛树脂用量增加共混物的抗冲韧性显著提高,但流动性明显下降。过氧化物既能有效硫化橡胶,又能使聚丙和解,从而得到高韧性和高流动性的共混物。扫描电镜分析表明,交联剂用量增加,共混物中橡胶相粒径显著减小,这归因于橡胶相的交联和在橡界面形成接枝或嵌段共聚物。     

过氧化物硫化三元乙丙橡胶的高温硫化过程模拟

通过橡胶加工分析仪探讨了采用2种一级唯象动力学方程模拟过氧化物高温硫化三元乙丙橡胶(EPDM)的可行性。结果表明,该模型与实测曲线之间具有良好的相关性,随着硫化温度的升高,过氧化物硫化EPDM橡胶的交联反应程度和断链反应程度均增大,反应速率加快。当温度低于195℃时,交联反应的活化能与断链反应的活化能基本相等;当高于195℃时,交联反应的活化能降低,而断链反应活化能的大小依赖于温度变化。并且发现高温硫化EPDM硫化胶拉伸储能模量(E’)的频率依赖性明显增强,硫化时间长短也会影响分子链的松弛行为。     

Effect of different curing systems on the mechanical and physico-chemical properties of acrylonitrile butadiene rubber vulcanizates

In the present study, the effect of different curing systems including sulfur, dicumyl peroxide, dicumyl peroxide/coagent and radiation/coagent on the mechanical and physico-chemical properties of acrylonitrile butadiene rubber (NBR) was studied. In order to correlate, the effect of curing systems on rubber, the comparison was carried out at comparable value of volume fraction of rubber in swollen gel (V_r) for NBR vulcanizates. Mechanical properties like tensile strength, elongation at break, modulus, Young’s modulus, tearing strength and abrasion loss of vulcanizates have been followed up for comparison. In addition, physico-chemical properties like swelling ratio, soluble fraction, and cross-link density were investigated. On the other hand, the effects of fuel, thermogravimetric analysis, and thermal ageing have been studied.     

异氰酸酯对EPDM橡胶与金属粘接性能的影响

研究了三种异氰酸酯TDI(2,4/2,6-甲苯二异氰酸酯,摩尔比80:20)、MDI(二苯基甲烷二异氰酸酯MDI-50)、PAPI(多次甲基多苯基多异氰酸酯)对EPDM橡胶与金属粘接性能的影响.结果表明:异氰酸酯能明显地提高粘合剂粘接EPDM橡胶与金属的强度,粘合剂中应同时加入助剂,MDI对粘合剂的粘接强度提高最大.在加入白碳黑、硫磺、促进剂、氧化锌的情况下,w(TDI)为0.4%粘合强度达到1.664 MPa,w(MDI)为0.8%时粘合强度达到1.882 MPa,w(PAPI)为0.4%粘合强度达到1.826 MPa.     

Development and characterization of novel EPDM/NR prophylactic waste composites

Ethylene propylene diene rubber (EPDM) is a well-known versatile polymer, which is frequently used in the production of rubber goods based on conventional and specialty polymers. The present paper investigates the role of recycled natural rubber prophylactic waste compared to virgin natural rubber in the development of novel ethylene propylene diene rubber composites. The processing characteristics have been evaluated using a Monsanto rheometer at three different temperatures 150, 160 and 170°C. The cure curves of EPDM compounds have been found to be the resultant of slow curing or marching cure curve of EPDM and that of fast curing S shaped cure curve of natural rubber. The curing properties such as optimum cure time, scorch time and induction time have been found to be decreasing with the loading of prophylactic filler. For most of the cases, the values obtained for compositions with virgin natural rubber (ISNR-5) have been found to be lower than that with prophylactic filler.The cure activating nature of the prophylactic waste in EPDM is higher at higher temperatures. The unaged tensile strength has been increased with the loading of prophylactic filler up to 30 phr. The aged tensile strength and unaged/aged elongation at break have been found to be a maximum at 20 phr prophylactic filler loading. The tear strength has been found to be a maximum at 40 phr. Better performance has been noted in the case of virgin natural rubber filled samples for unaged/aged tensile strength, elongation break and tear strength except at 40 phr loading. The diffusion process in EPDM vulcanizates is found to be anomalous. Crosslink density values determined using Mooney-Rivlin equation agree with the tensile strength values for most of the cases. An increase in the crosslink density has been noted with the thermal aging of the samples.     

Effect of dynamic crosslinking on crystallization and thermal degradation of polypropylene in polypropylene (PP)/ethylene-propylene DIENE (EPDM) rubber blends

Blends of isotactic polypropylene and ethylene propylene diene (EPDM) rubber were dynamically vulcanized using the dimethylol phenolic resin/stannous chloride crosslinking system. The EPDM blends are thermally more stable than polypropylene (PP). Dynamic curing rendered the vulcanizate thermally more stable than unvulcanized blends. The variations in degree of crosslinking and degree of crystallinity are the main factors for observed increase in thermal stability of vulcanized blends. Degree of crosslinking increases the interfacial adhesion between the PP and EPDM phases. Dimethylol phenolic resin used as a compatibilizer also enhanced the thermal stability of the PP/EPDM blends. Crystallization of PP in the blends of PP/EPDM was also studied through modulated differential scanning calorimetry. Other detailed analyses of endotherm peaks obtained after first and second melts in terms of heat of enthalpy, degree of undercooling, and degree of crystallinity were also evaluated. Kinetic parameters were also determined.     

EVM/EPDM共混物的阻尼性能

选用双叔丁基过氧化异丙基苯(BIPB)作为硫化剂,采用动态力学性能(DMA)测试对乙烯-醋酸乙烯酯橡胶(EVM)和三元乙丙橡胶(EPDM)共混物的阻尼性能进行了研究.结果表明,不同配比的EVM700和EPDM4640共混时,出现有"谷底"的双阻尼因子峰,不能有效拓宽阻尼温域;丙烯酸锌可以使共混物的阻尼因子峰增高和拓宽;...     

Micromechanism of failure of thermoplastic rubber

The fracture surface morphology of various thermoplastic rubber and rubber vulcanizates based on natural rubber (NR), ethylene propylene diene rubber (EPDM), nitrile rubber (NBR), polyethylene (PE) and polypropylene (PP), namely NR-PE, NR-PP, EPDM-PE, EPDM-PP and NBR-PP, has been studied over a range of blend ratios, levels of interaction, rates, temperatures and modes of testing. The fracture surface changes with changes in blend ratio. Incorporation of a third component like EPDM or chlorinated polyethylene (CPE) to a certain percentage does not change the fracture morphology. Sulphur curing in the NR-PE blend generates a ductile matrix like rubber whereas large fissures are observed for peroxide-cured systems. Modification of both rubber and plastic also changes the surface morphology. The samples tested at various temperatures, rates and modes show similar features on the fracture surface.     

硅橡胶分子量对硅泡沫性能影响的研究

选用4种不同分子量的液体硅橡胶(107硅橡胶)作为生胶制备出了室温下固化的硅橡胶泡沫材料.探讨了生胶胶料黏度对固化速度的影响,以及分子量大小对硅泡沫的泡孔形貌、物理力学性能、热稳定性的影响.随着基础胶料黏度的增大,凝胶时间及其表干时间缩短,即固化速度加快;随着生胶分子量的增大,硅泡沫的泡孔变小,拉伸强度、压缩模量逐渐增...     

动态硫化EPDM/PP热塑性弹性体应力松弛的研究

从相态结构角度讨论动态硫化EPDM／PP共混物的应力松弛行为,并与纯PP以及静态硫化EPDM的应力松弛相比较,研究了制备工艺对动态硫化EPDM／PP共混物应力松弛的影响,结果表明,动态硫化EPDM／PP应力松弛主要由PP连续相决定的,EPDM分散相对共混物应力松弛有一定的影响。随橡塑化和软化剂用量的增加,EPDM／PP应力松弛明显降低,增大硫化剂用量,EPDM／PP应力松弛相对较小。