High-performance tantalum oxide capacitors fabricated by a novelreoxidation scheme

High-performance tantalum oxide capacitors with excellent reliability that were developed by a two-step oxidation scheme are discussed. An anodic reoxidation process is applied to the reactively sputter-deposited tantalum oxide films to make the densified oxide structure. The electrical and physical properties as well as the reliability of these two-step oxidized sputtered/anodized tantalum oxide films are shown to be much superior to those of conventional tantalum oxide films prepared by either anodization or sputtering alone. Capacitors made of the sputtered/anodized tantalum oxide film have greatly improved electrical properties and better reliability than anodized or sputtered tantalum oxide capacitors and are very useful for applications to high-capacity storage capacitors in future high-density VLSI memories     

Reactively sputtered tantalum pentoxide thin films for integrated capacitors

The aim of this work was to develop a deposition process for a high-dielectric constant tantalum pentoxide for integrated capacitors. Thin films were deposited reactively on glass wafers using a radio-frequency magnetron sputtering cluster tool at various O₂/Ar flow ratios. By using 2 MeV ⁴He⁺ backscattering spectroscopy and X-ray diffraction, the films obtained showed a stoichiometric orthorhombic β-Ta₂O₅ phase at 20% O₂ in the sputtering gas flow. With low-frequency measurements (f=100 kHz), a 200×200-μm² square metal–insulator–metal (MIM) capacitor with copper electrodes and a 340-nm thick dielectric gave a capacitance density of 0.066 μF/cm², with a quality factor (Q) of 650. The value of the relative permittivity (_r) was approximately 25 determined from MIM capacitors of various sizes. The surface roughness of the 376-nm thick oxide film was found to be small: 0.255 nm. The largest measured capacitor (200×200 μm²) gave reasonable results at low frequencies. When the frequency was increased (100 kHz–20 GHz) only for the smaller capacitors (30×30 μm²) the capacitance remained constant. However, the Q values decreased of the smaller capacitors as a function of frequency. Processed tantalum pentoxide MIM capacitors possessed reasonable electrical properties below 2 GHz and good potential for further improvement.     

Oxidized Ta2O5/Si3N4dielectric films on poly-crystalline Si for dRAMs

A dielectric film technology characterized by a novel multilayer structure formed by oxidation of Ta₂O₅/Si₃ N₄ films on polysilicon has been developed to realize high-density dRAMs. The dry oxidation of the Ta₂O₅/Si₃N₄ layers was performed at temperatures higher than 900°C. This film has a capacitance per unit area from 5.5 to 6.0 fF/ μm², which is equivalent to that of a 6.0- to 6.5-nm-thick SiO₂. The leakage current at an effective electric field of 5 MV/cm is less than 10^-9 A/cm². Under such an electric field, the extrapolated time to failure for 50% cumulative failure can be as high as 1000 years     

Transistor characteristics with Ta2O5 gatedielectric

As the gate oxide thickness decreases below 2 nm, the gate leakage current increases dramatically due to direct tunneling current. This large gate leakage current will be an obstacle to reducing gate oxide thickness for the high speed operation of future devices. A MOS transistor with Ta₂O₅ gate dielectric is fabricated and characterized as a possible replacement for MOS transistors with ultra-thin gate silicon dioxide. Mobility, I_d-V_d, I_d-V_g, gate leakage current, and capacitance-voltage (C-V) characteristics of Ta₂O₅ transistors are evaluated and compared with SiO₂ transistors. The gate leakage current is three to five orders smaller for Ta₂O₅ transistors than SiO₂ transistors     

Highly reliable, high-C DRAM storage capacitors with CVD TA2O5 films on rugged polysilicon

The authors report on a highly reliable stacked storage capacitor with ultrahigh capacitance using rapid-thermal-annealed low-pressure chemical vapor deposited (LPCVD) Ta₂O₅ films (~100 Å) deposited on NH₃-nitrided rugged poly-Si electrodes. Capacitances as high as 20.4 fF/μ² (corresponding to the thinnest t_ox.eff (16.9 Å) ever reported using LPCVD-Ta₂O₅ and poly-Si technologies) have been achieved with excellent leakage current and time-dependent dielectric breakdown (TDDB) characteristics. Extensive electrical characterization over a wide temperature range (~25-300°C) shows that Ta₂O ₅ films on rugged poly-Si electrodes have a better temperature stability in dielectric leakage and breakdown compared to the films on smooth poly-Si electrodes     

Ta2O5/silicon barrier height measured fromMOSFETs fabricated with Ta2O5 gate dielectric

N-channel metal oxide semiconductor field effect transistors with Ta₂O₅ gate dielectric were fabricated. The Ta₂O₅/silicon barrier height was calculated using both the lucky electron model and the thermionic emission model. Based on the lucky electron model, a barrier height of 0.77 eV was extracted from the slope of the ln(I_g/I_d) versus ln(I_sub/I_d) plot using an impact ionization energy of 1.3 eV. Due to the low barrier height, the application of Ta₂ O₅ gate dielectric transistors is limited to low supply voltage preferably less than 2.0 V     

Leakage current comparison between ultra-thin Ta2O5 films and conventional gate dielectrics

Capacitors with ultra-thin (6.0-12.0 nm) CVD Ta₂O₅ film were fabricated on lightly doped Si substrates and their leakage current (I_g-V_g) and capacitance (C-V) characteristics were studied. For the first time, samples with stack equivalent oxide thickness around 2.0 nm were compared with ultra-thin silicon dioxide and silicon oxynitride. The Ta₂O₅ samples showed remarkably lower leakage current, which not only verified the advantages of ultra-thin Ta₂O₅ as dielectrics for high density DRAM's, but also suggested the possibility of its application as the gate dielectric material in MOSFET's     

Reduction of leakage current in chemical-vapor-deposited Ta2O5 thin films by furnace N2O annealing

In this brief, we present a post-deposition annealing technique that employs furnace annealing in N₂O (FN₂O) to reduce the leakage current of chemical-vapor-deposited tantalum penta-oxide (CVD Ta₂O₅) thin films. Compared with furnace annealing in O₂ (FO) and rapid thermal annealing in N ₂O (N₂O), FN₂O annealing proved to have the lowest leakage current and the most reliable time-dependent dielectric breakdown (TDDB)     

Design optimization of stacked layer dielectrics for minimum gate leakage currents

An effective model to evaluate the leakage currents for different stacked gates deep submicron MOS transistors is presented. For a given equivalent oxide thickness of a stacked gate, the gate leakage current decreases with an increase of high-k dielectric thickness or a decrease of interlayer thickness. Turning points at high gate biases of the I–V curves are observed for Si₃N₄/SiO₂, Ta₂O₅/SiO₂, Ta₂O₅/SiO_2−yN_y, Ta₂O₅/Si₃N₄, and TiO₂/SiO₂ stacked gates except for Al₂O₃/SiO₂ structure. Design optimization for the stacked gate architecture to obtain the minimum gate leakage current is evaluated.     

Thermally robust Ta2O5 capacitor for the256-Mbit DRAM

The thermal degradation of the Ta₂ O₅ capacitor during BPSG reflow has been studied. The cause of deterioration of Ta₂O₅ with the TiN top electrode was found to be the oxidation of TiN. By placing a poly-Si layer between TiN and BPSG to suppress oxidation, the low leakage current level was maintained after BPSG reflow at 850°C. The Ta₂O₅ capacitor with the TiN/poly-Si top electrode was integrated into 256-Mbit DRAM cells and excellent leakage current characteristics were obtained     

Studies of yttrium oxide films prepared by RF magnetron sputtering

Films of yttrium oxide (Y₂O₃) were deposited on Si substrates from a Y₂O₃ target by RF magnetron sputtering. MIS capacitors in the form of Al and Y₂O₃ (400 Å)-Si were then fabricated. The leakage current density was about 10^-6 A/cm² at 1.3×10⁶ V/cm, and the breakdown field of the films was about 2.75×10⁶ V/cm. The dielectric constant of the sputtered Y₂O₃ was found to be about 12-12.7     

Electrical conduction and dielectric breakdown in aluminum oxideinsulators on silicon

Leakage currents and dielectric breakdown were studied in MIS capacitors of metal-aluminum oxide-silicon. The aluminum oxide was produced by thermally oxidizing AlN at 800-1160°C under dry O₂ conditions. The AlN films were deposited by RF magnetron sputtering on p-type Si (100) substrates. Thermal oxidation produced Al ₂O₃ with a thickness and structure that depended on the process time and temperature. The MIS capacitors exhibited the charge regimes of accumulation, depletion, and inversion on the Si semiconductor surface. The best electrical properties were obtained when all of the AlN was fully oxidized to Al₂O₃ with no residual AlN. The MIS flatband voltage was near 0 V, the net oxide trapped charge density, Q_0x, was less than 10¹¹ cm ^-2, and the interface trap density, D_it, was less than 10¹¹ cm^-2 eV^-1, At an oxide electric field of 0.3 MV/cm, the leakage current density was less than 10^-7 A cm^-2, with a resistivity greater than 10 ¹² Ω-cm. The critical field for dielectric breakdown ranged from 4 to 5 MV/cm. The temperature dependence of the current versus electric field indicated that the conduction mechanism was Frenkel-Poole emission, which has the property that higher temperatures reduce the current. This may be important for the reliability of circuits operating under extreme conditions. The dielectric constant ranged from 3 to 9. The excellent electronic quality of aluminum oxide may be attractive for field effect transistor applications     

Fabrication of Submicrometer High Refractive Index Tantalum Pentoxide Waveguides for Optical Propulsion of Microparticles

Design, fabrication, and optimization of tantalum pentoxide (Ta₂O₅ ) waveguides to obtain low-loss guidance at a wavelength of 1070 nm are reported. The high-refractive index contrast (Deltan ~ 0.65, compared to silicon oxide) of Ta₂O₅ allows strong confinement of light in waveguides of submicrometer thickness (200 nm), with enhanced intensity in the evanescent field. We have employed the strong evanescent field from the waveguide to propel micro-particles with higher velocity than previously reported. An optical propelling velocity of 50 mum/s was obtained for 8-mum polystyrene particles with guided power of only 20 mW.     

Deposition of uniform Zr-Sn-Ti-O films by on-axis reactivesputtering

We describe the deposition of amorphous Zr-Sn-Ti-O (aZTT) dielectric thin films using conventional on-axis reactive sputtering. Thin films of composition Zr_0.2Sn_0.2Ti_0.6 O₂ have excellent dielectric properties: 40-50-nm thick films with a dielectric constant of 50-70 were obtained, depending on the processing conditions, yielding a specific capacitance of 9-17 fF/μm². Breakdown fields were measured to be 3-5 MV/cm, yielding a figure of merit εε₀E_br=15-30 μC/cm², up to eightfold higher than conventional deposited SiO₂. Leakage currents, measured at 1.0 MV/cm, were in the range 10^-9-10^-7 A/cm². This material appears well-suited for use in Si-IC device technology, for example as storage capacitors in DRAM     

Promising storage capacitor structures with thin Ta2O5 film for low-power high-density DRAMs

To ensure the required capacitance for low-power DRAMs (dynamic RAMs) beyond 4 Mb, three kinds of capacitor structures are proposed: (a) poly-Si/SiO₂/Ta₂O₅/SiO₂ /poly-Si or poly-Si/Si₃N₄/Ta₂O ₅/SiO₂/poly-Si (SIS), (b) W/Ta₂O₅ /SiO₂/poly-Si (MIS), and (c) W/Ta₂O₅ W (MIM). The investigation of time-dependent dielectric breakdown and leakage current characteristics indicates that capacitor dielectrics that have equivalent SiO₂ thicknesses of 5, 4, and 3 nm can be applied to 3.3-V operated 16-Mb DRAMs having stacked capacitor cells (STCs) by using SIS, MIS, and MIM structures, respectively, and that 3 and 1.5 nm can be applied to 1.5-V operated 64-Mb DRAMs having STCs by using MIS and MIM structures, respectively. This can be accomplished while maintaining a low enough leakage current for favorable refresh characteristics. In addition, all these capacitors show good heat endurance at 950°C for 30 min. Therefore, these capacitors allow the fabrication of low-power high-density DRAMs beyond 4 Mb using conventional fabrication processes at temperatures up to 950°C. Use of the SIS structure confirms the compatability of the fabrication process of a storage capacitor using Ta₂O₅ film and the conventional DRAM fabrication processes by successful application to the fabrication process of an experimental memory array with 1.5-μm×3.6-μm stacked-capacitor DRAM cells     

The observation of negative transconductance effect caused byreal-space-transfer of electrons in metal oxide semiconductor fieldeffect transistors fabricated with Ta2O5 gatedielectric

N-channel metal oxide semiconductor field effect transistors (MOSFETs) with Ta₂O₅ gate dielectric were fabricated. An intrinsic Ta₂O₅/silicon barrier height of 0.51 eV was extracted from the gate current. The effective Ta ₂O₅/silicon barrier height including image force barrier lowering is about 0.37 eV with drain to source voltage V_DS ranging from 1.5 V to 4.0 V. Due to the low barrier height, negative transconductance effect was observed in the linear region. The decrease of drain current is due to the real space transfer of electrons from the drain terminal to the gate electrode     

Low-loss polyimide-Ta2O5-SiO2hybrid ARROW waveguides

A low-loss polyimide-Ta₂O₅-SiO₂ hybrid antiresonant reflecting optical waveguide (ARROW) is presented. The ARROW device was fabricated using both the organic and dielectric thin-film technologies. It consists of the fluorinated polyimide, tantalum pentoxide (Ta₂O₅), and silicon dioxide (SiO₂) hybrid layers deposited on a Si substrate. For transverse electric polarized light, the propagation loss of the waveguide as low as 0.4 dB/cm was obtained at 1.31 μm. The propagation loss for transverse magnetic polarized light is 1.5 dB/cm. An ARROW waveguide fabricated using the polyimide-Ta₂O₅ -polyimide material system is also presented for comparison     

Plasma-charging effects on submicron MOS devices

Plasma-charging damage on gate dielectrics of MOS devices is an important issue because of shrinking dimension, plasma nonuniformity, and effects on high-k gate dielectrics. A comprehensive study of plasma-charging effects on the electrical properties of MOS devices was investigated in this work. Shunt diodes were used to estimate the charging polarity distribution. For high-frequency application, the 1/f noise was found to be a promising index for assessing plasma-charging damage. Gate oxynitride formed by two-step nitridation was demonstrated to have better electrical reliability as compared to the conventional one-step nitridation, especially accompanied by amorphous silicon gate electrode. This improvement could be attributed to the relaxation of interface stress by amorphous silicon gate electrode and the suppression of hydrogen effects by gate oxynitride using two-step nitridation. Plasma-charging damage on Si₃N₄ and Ta₂O₅ gate dielectrics with high dielectric constant was also investigated. For MOS devices with Si₃N₄ film, the leakier characteristic and shorter time to breakdown reveal its inferior reliability. For MOS devices with Ta₂O₅ gate dielectric, the trap-assisted current mechanism makes a thicker physical thickness of Ta₂O₅ film more susceptible to plasma-charging-induced damage. Smaller physical thickness of Ta₂O₅ film in MOS devices is favorable due to the better reliability and comparable plasma-induced electrical degradation     

Leakage current reduction in chemical-vapor-depositedTa2O5 films by rapid thermal annealing in N2O

This study aims to improve the electrical characteristics and reliability of low-pressure chemical vapor deposited (LPCVD) Ta₂ O₅, films by developing a new post-deposition single-step annealing technique. Experimental results indicate that excited oxygen atoms generated by N₂O decomposition can effectively repair the oxygen vacancies in the as-deposited CVD Ta₂ O₅ film, thereby resulting in a remarkable reduction of the film's leakage current. Two other post-deposition annealing conditions are compared: rapid thermal O₂ annealing and furnace dry-O₂ annealing. The comparison reveals that RTN₂O annealing has the lowest leakage current, superior thermal stability of electrical characteristics and the best time-dependent dielectric breakdown (TDDB) reliability     

Fabrication and characterization of metal-oxide-semiconductorfield-effect transistors and gated diodes using Ta2O5 gate oxide

N-channel metal oxide semiconductor field effect transistors (MOSFETs) using Ta₂O₅, gate oxide were fabricated. The Ta₂O₅ films were deposited by plasma enhanced chemical vapor deposition. The I_DS-V_DS and I_DS-V_GS characteristics mere measured. The electron mobility was 333 cm²/V·s. The subthreshold swing was 73 mV/dec. The interface trapped charge density, the surface recombination velocity, and the minority carrier lifetime in the field-induced depletion region measured from gated diodes were 9.5×10¹² cm^-2 eV^-1, 780 cm/s and 3×10^-6 sec, respectively. A comparison with conventional MOSFETs using SiO₂ gate oxide was made