Oxides of copper, ceria promoted copper, manganese and copper manganese on Al2O3 for the combustion of CO, ethyl acetate and ethanol

Combustion of CO, ethyl acetate and ethanol was studied over CuO_x/Al₂O₃, CuO_x–CeO₂/Al₂O₃, CuMn₂O₄/Al₂O₃ and Mn₂O₃/Al₂O₃ catalysts. It was found that modification of the alumina with ceria before subsequent copper oxide deposition increases the activity for combustion of CO substantially, but the effect of ceria was small on the combustion of ethyl acetate and ethanol. The activity increases with the CuO_x loading until crystalline CuO particles are formed, which contribute little to the total active surface. The CuO_x–CeO₂/Al₂O₃ catalyst is more active than the CuMn₂O₄/Al₂O₃ catalyst for the oxidation of CO but the CuMn₂O₄/Al₂O₃ catalyst is more active for the combustion of ethyl acetate and ethanol.

Thermal ageing and water vapour in the feed caused a modest decrease in activity and did not affect the CuO_x–CeO₂/Al₂O₃ and CuMn₂O₄/Al₂O₃ catalysts differently. In addition, no difference in intermediates formed over the two catalysts was observed.

Characterisation with XRD, FT-Raman and TPR indicates that the copper oxide is present as a copper aluminate surface phase on alumina at low loading. At high loading, bulk CuO crystallites are present as well. Modification of the alumina with ceria before the copper oxide deposition gives well dispersed copper oxide species and bulk CuO crystallites associated to the ceria, in addition to the two copper oxide species on the bare alumina. The distribution of copper species depends on the ceria and copper oxide loading. The alumina supported copper manganese oxide and manganese oxide catalysts consist mainly of crystalline CuMn₂O₄ and Mn₂O₃, respectively, on Al₂O₃.     

Re-investigating the CO oxidation mechanism over unsupported MnO, Mn2O3 and MnO2 catalysts

Kinetic study of CO oxidation in combination with experiments of temperature-programmed oxidation (TPO) and reduction (TPR) have been performed on various unsupported crystalline manganese oxides (MnO_x); while the reactivity shows an order of MnO ≤ MnO₂ < Mn₂O₃ in a mixture of unit ratio of O₂/CO at/below 523 K. We propose that under the current conditions the interaction of adsorbed CO and O is mainly responsible for CO₂ formation on Mn₂O₃ and MnO₂ catalysts, following either the Langmuir–Hinshelwood mechanism or Eley–Rideal mechanism. Meanwhile, direct evidence from transient CO oxidation suggests that the Mars-van-Krevelen mechanism may occur for all catalysts simultaneously, especially, it is predominant for the MnO catalyst. The evidence of structural modifications during reaction was confirmed by Raman spectra obtained from used MnO.     

Cu-Mn氧化物催化N_2O直接分解性能

分别以Cu(NO_3)_2·3H_2O和50%Mn(NO_3)_2水溶液为铜源和锰源,K_2CO_3为沉淀剂,采用沉淀法和共沉淀法制备单一Cu、Mn氧化物催化剂和Cu-Mn-O复合氧化物催化剂,用于催化N_2O直接分解反应,并利用N_2物理吸附-脱附、XRD、FT-IR和TPR等进行表征。结果表明,单一Cu和Mn氧化物分别以体相CuO和Mn2O_3物相形式存在,Cu-Mn-O复合氧化物中除形成CuMn_2O_4尖晶石物相外,还有一定量小晶粒CuO,较单一氧化物具有更加优异的还原性能,表现出较高的催化N_2O直接分解活性。在空速10 000 h~(-1)和N_2O体积分数0.1%条件下,Cu-Mn-O复合氧化物催化剂可在440℃催化N_2O完全分解,分别较单一Cu和Mn氧化物催化剂降低了40℃和60℃。     

Physico-chemical characteristics and CO oxidation studies over Pd/(Mn2O3 + SnO2) catalyst

The mixed oxide catalyst (Mn₂O₃ + SnO₂) prepared by the coprecipitation method has been impregnated with Pd metal and it's catalytic behaviour for CO oxidation reaction has been investigated. In the coprecipitated material, Mn₂O₃ and SnO₂ were found to crystallise at 875 K and 1175 K, respectively, which are significantly higher than the crystallisation temperatures of individual oxides prepared under similar conditions. Results of catalytic oxidation of CO, carried out using the pulse method for the mixed oxide system and the individual oxides, suggest significant synergistic effects between these two oxides. The impregnation of palladium metal facilitated CO oxidation and the catalyst Pd/(Mn₂O₃ + SnO₂) was found to be quite effective for CO oxidation even at room temperature. Further, the CO disproportionation has been observed on palladium sites in the temperature range 350 to 400 K for the individual oxide systems.     

Sulphur poisoning of transition metal oxides used as catalysts for methane combustion

Different bulk metal oxides (NiO, CuO, Mn₂O₃, Cr₂O₃ and Co₃O₄) were prepared and tested for the combustion of methane–air lean mixtures (5000 ppmV of CH₄) in presence of SO₂ (40 ppmV). Methane combustion experiments were carried out at ambient pressure, 425 and 625 °C and a space time of 93.3 g h mol_CH4⁻¹. Catalysts aged (60 h on stream) both in absence and in presence of SO₂, were characterised by nitrogen physisorption (BET), X-ray diffraction (XRD), scanning electron microscopy (SEM), temperature-programmed desorption (TPD-MS) and infrared spectroscopy (DRIFTS). It was observed that Cr₂O₃ is not deactivated at the studied conditions, whereas all the other materials present fast deactivation in presence of SO₂. Aged catalysts characterisation reveals that the outstanding behaviour of the Cr₂O₃ catalyst is caused by the absence of formation of surface sulphates. By contrast, Mn₂O₃ and Co₃O₄ are more active than Cr₂O₃ for methane oxidation in absence of sulphur species, but they are strongly deactivated in presence of SO₂.

Finally, the performance of the Cr₂O₃ catalysts was compared to the corresponding to Pd/Al₂O₃ catalyst and to a highly sulphur-tolerant perovskite (La_0.9Ce_0.1CoO₃) for the oxidation of methane in a real industrial emission from a coke oven, containing different inorganic gases (NH₃, N₂, H₂, H₂O, CO, CO₂, SO₂ and H₂S). Cr₂O₃ catalyst shows to be also the most stable catalyst for the treatment of these emissions.     

Influence of metal oxides on the catalytic behavior of Au/Al2O3 for the selective reduction of NOx by hydrocarbons

The reduction of NO by propene in the presence of excess oxygen over mechanical mixtures of Au/Al₂O₃ with a bulk oxide has been investigated. The oxides studied were: Co₃O₄, Mn₂O₃, Cr₂O₃, CuO, Fe₂O₃, NiO, CeO₂, SnO₂, ZnO and V₂O₅. Under lean C₃H₆-SCR conditions, these oxides (with the exception of SnO₂) convert selectively NO to NO₂. When mechanically mixed with Au/Al₂O₃, the Mn₂O₃ and Co₃O₄ oxides and, to a much greater extent, CeO₂ act synergistically with this catalyst greatly enhancing its SCR performance. It was found that their synergistic action is not straightforwardly related to their activity for NO oxidation to NO₂. The exhibited catalytic synergy may be due to the operation of either remote control or a bifunctional mechanism. In the later case, the key intermediate must be a short-lived compound and not the NO₂ molecule in gas-phase.     

Total oxidation of ethanol and propane over Mn-Cu mixed oxide catalysts

Mn-Cu mixed oxides were prepared by co-precipitation varying the aging time for 4, 18 and 24 h. The catalytic performance in propane and ethanol total oxidation on these samples was better than on Mn₂O₃ and CuO pure oxides. The increase of the aging time enhanced the activity and the selectivity to CO₂. The nature and disposition of the phases forming the catalytic system as well as the effect of the precipitated aging time was determined by means of specific surface area measurements, X-ray diffractometry (XRD), infrared spectroscopy (FT-IR), X-ray photoelectron spectroscopy (XPS), temperature programmed reduction (TPR) and temperature programmed desorption of oxygen (O₂-TPD). The catalytic behaviour seems related to the existence of a Cu_1.5Mn_1.5O₄ mixed phase and the easier reducibility of the catalysts.     

Cu-Ce-O/γ-Al_2O_3的CO氧化性能

采用柠檬酸络合法制备一系列不同铜铈比的Cu-Ce-O/γ-Al_2O_3催化剂,用XRD、H2-TPR对其进行表征,采用连续固定床微反装置对Cu-Ce-O/γ-Al_2O_3催化剂CO催化氧化活性进行评价。结果表明,Cu-Ce-O/γ-Al_2O_3催化剂的XRD图谱中除归属于γ-Al_2O_3的晶相峰外,还出现CuO和CeO_2的晶相峰。高温水热引起活性组分CeO_2的晶粒聚集、长大和尖晶石结构CuAl2O4物质的生成;CuO-CeO_2之间的共生共存与相互作用,使得Cu-Ce-O/γ-Al_2O_3催化剂中具有非完整结构的[Cu2+1-xCu+x][O1-12x12x]增多,Cu+离子和氧空位增多,有利于其H2-TPR还原峰温度向低温区偏移,有利于提高其CO的催化氧化活性,使得Cu-Ce-O/γ-Al_2O_3催化剂的TCO50和TCO90降低。Cu与Ce物质的量比为5∶5制备的Cu-Ce-O/γ-Al_2O_3-55催化剂的TCO50和TCO90分别降至最低的162℃和199℃,表明此时的Cu-Ce-O协同效应最佳;CuO-CeO_2二相的共生共存与相互作用有利于减少高温水热环境下活性组分的聚集和晶粒长大,有利于Cu-Ce-O/γ-Al_2O_3催化剂能够保持较高的CO催化氧化活性。     

Total oxidation of propene and propane over gold–copper oxide on alumina catalysts: Comparison with Pt/Al2O3

Oxidation of propene and propane to CO₂ and H₂O has been studied over Au/Al₂O₃ and two different Au/CuO/Al₂O₃ (4 wt.% Au and 7.4 wt.% Au) catalysts and compared with the catalytic behaviour of Au/Co₃O₄/Al₂O₃ (4.1 wt.% Au) and Pt/Al₂O₃ (4.8 wt.% Pt) catalysts. The various characterization techniques employed (XRD, HRTEM, TPR and DR-UV–vis) revealed the presence of metallic gold, along with a highly dispersed CuO (6 wt.% CuO), or more crystalline CuO phase (12 wt.% CuO).

A higher CuO loading does not significantly influence the catalytic performance of the catalyst in propene oxidation, the gold loading appears to be more important. Moreover, it was found that 7.4Au/CuO/Al₂O₃ is almost as active as Pt/Al₂O₃, whereas Au/Co₃O₄/Al₂O₃ performs less than any of the CuO-containing gold-based catalysts.

The light-off temperature for C₃H₈ oxidation is significantly higher than for C₃H₆. For this reaction the particle size effect appears to prevail over the effect of gold loading. The most active catalysts are 4Au/CuO/Al₂O₃ (gold particles less than 3 nm) and 4Au/Co₃O₄/Al₂O₃ (gold particles less than 5 nm).     

Synthesis of CeO2–MnOx mixed oxides and catalytic performance under oxygen-rich condition

Ce_0.5Zr_0.5O₂, Ce_0.5Zr_0.2Mn_0.3O₂ and Ce_0.5Mn_0.5O₂ were prepared by citric acid sol–gel method. The effect of manganese on the structural and redox properties of ceria-based mixed oxides was investigated by means of powder X-ray diffraction, X-ray photoelectron spectroscopy, Brunauer–Emmett–Teller analyses, temperature-programmed reduction and catalytic activity evaluation in the presence of excess O₂. The results showed that some Mn cations could enter into the ceria lattice to form solid solutions. Mn₃O₄ appeared due to the instability of the mixed oxides with increment of the Mn doping ratio while another oxide Mn₂O₃ is detected in the physical mixture of ceria and manganese oxide. These Mn-doped mixed oxides, especially Ce_0.5Mn_0.5O₂, presented better catalytic activities than Ce_0.5Zr_0.5O₂ and even Pt-loaded catalyst for total oxidation of C₃H₈ and oxidative sorption of NO in the presence of excess oxygen. The oxidation ability of Mn and the strong interaction between Mn and Ce were suggested to promote the oxygen storage/transport capacity of the mixed oxides as well as reactive adsorption of nitric oxide and hydrocarbons.     

The oxidation of carbon monoxide at ambient temperature over mixed copper–silver oxide catalysts

Cu₂Ag₂O₃ has been prepared by a precipitation method and evaluated for ambient temperature carbon monoxide oxidation. The Cu₂Ag₂O₃ catalyst demonstrated appreciable activity and a relationship with preparation ageing time was observed. An ageing time of 4 h produced a catalyst with the highest oxidation performance. The catalyst precursor materials, prepared by drying at room temperature, displayed initial high activity, which decreased with time on line. The precursors were transformed during CO oxidation to form the mixed oxide Cu₂Ag₂O₃ as the material was dried in situ. A comparison of the catalytic activity has been made with a representative sample of a high activity hopcalite, mixed copper/manganese oxide catalyst. On the basis of CO oxidation rate data corrected for the effect of catalyst surface area the Cu₂Ag₂O₃, aged for 4 h was at least as active as the hopcalite catalyst.     

Preparation of nanosized Mn3O4/SBA-15 catalyst for complete oxidation of low concentration EtOH in aqueous solution with H2O2

A new heterogeneous Fenton-like system consisting of nano-composite Mn₃O₄/SBA-15 catalyst has been developed for the complete oxidation of low concentration ethanol (100 ppm) by H₂O₂ in aqueous solution. A novel preparation method has been developed to synthesize nanoparticles of Mn₃O₄ by thermolysis of manganese (II) acetylacetonate on SBA-15. Mn₃O₄/SBA-15 was characterized by various techniques like TEM, XRD, Raman spectroscopy and N₂ adsorption isotherms. TEM images demonstrate that Mn₃O₄ nanocrystals located mainly inside the SBA-15 pores. The reaction rate for ethanol oxidation can be strongly affected by several factors, including reaction temperature, pH value, catalyst/solution ratio and concentration of ethanol. A plausible reaction mechanism has been proposed in order to explain the kinetic data. The rate for the reaction is supposed to associate with the concentration of intermediates (radicals: OH, O₂⁻ and HO₂) that are derived from the decomposition of H₂O₂ during reaction. The complete oxidation of ethanol can be remarkably improved only under the circumstances: (i) the intermediates are stabilized, such as stronger acidic conditions and high temperature or (ii) scavenging those radicals is reduced, such as less amount of catalyst and high concentration of reactant. Nevertheless, the reactivity of the presented catalytic system is still lower comparing to the conventional homogenous Fenton process, Fe²⁺/H₂O₂. A possible reason is that the concentration of intermediates in the latter is relatively high.     

CuO对Co_3O_4-CeO_2催化剂富氢气条件下CO优先氧化性能的影响

CO优先氧化方法是去除富氢气CO中最为有效的方法,而且钴铈催化剂又受到重点研究和关注。通过共沉淀法制备不同CuO掺杂量的8Co_3O_4-1CeO_2-c CuO催化剂,使用透射电镜、高分辨透射电镜、X射线粉末衍射、N_2吸附-脱附和程序升温还原以及比表面积等测试手段对催化剂进行表征,并对其在富氢气条件下CO优先氧化性能进行研究。结果表明,掺杂适量CuO的钴铈催化剂,其催化活性较未添加CuO的催化剂明显提高,其中钴铈铜物质的量比为8∶1∶1的催化剂其CO完全转化温度降低至115℃,同时添加适量CuO的催化剂粒径明显减小,表面分散度改善,增强了Cu-Co-Ce间相互作用,具有较好的催化活性。     

Mechanistic study of partial oxidation of methane to synthesis gas over supported rhodium and ruthenium catalysts using in situ time-resolved FTIR spectroscopy

In situ time-resolved FTIR spectroscopy was used to study the reaction mechanism of partial oxidation of methane to synthesis gas and the interaction of CH₄/O₂/He (2/1/45) gas mixture with adsorbed CO species over SiO₂ and γ-Al₂O₃ supported Rh and Ru catalysts at 500–600°C. It was found that CO is the primary product for the reaction of CH₄/O₂/He (2/1/45) gas mixture over H₂ reduced and working state Rh/SiO₂ catalyst. Direct oxidation of methane is the main pathway of synthesis gas formation over Rh/SiO₂ catalyst. CO₂ is the primary product for the reaction of CH₄/O₂/He (2/1/45) gas mixture over Ru/γ-Al₂O₃ and Ru/SiO₂ catalysts. The dominant reaction pathway of CO formation over Ru/γ-Al₂O₃ and Ru/SiO₂ catalysts is via the reforming reactions of CH₄ with CO₂ and H₂O. The effect of space velocity on the partial oxidation of methane over SiO₂ and γ-Al₂O₃ supported Rh and Ru catalysts is consistent with the above mechanisms. It is also found that consecutive oxidation of surface CO species is an important pathway of CO₂ formation during the partial oxidation of methane to synthesis gas over Rh/SiO₂ and Ru/γ-Al₂O₃ catalysts.     

Removal of unpleasant odor gases using an Ag-Mn catalyst

Conversions of acetaldehyde and trimethylamine as model unpleasant odor gases were measured over several catalysts. The activities of Ag and Mn₂O₃ were the highest of the catalysts that consisted of a single component. The addition of Ag to manganese oxide enhanced the activity and the durability of the catalysts. The activity of Mn catalyst was improved by the addition of Ag up to 40 atom-%, and the maximum activity was observed at 10 atom-%. Acetaldehyde was considered to be decomposed over the AgMn catalyst by oxidation according to the measurement of reaction products. The oxidation state of silver was maintained on the surface of the AgMn catalyst calcined at 773 K. The amount of oxygen adsorbed on the surface of the AgMn catalyst was about 2.9 times as much as that on Mn₂O₃. These experimental data suggested that manganese oxide supplied oxygen to silver and that the oxidation state of silver was maintained on the surface of the AgMn catalyst.     

不同氧化锰载体对费托钴基催化剂合成低碳烯烃的影响

制备不同的Co/MnO_x (Co/MnO、Co/MnO₂、Co/Mn₂O₃、Co/Mn₃O₄) 催化剂,并利用XRD、SEM、TEM、BET、TPR、DRIFTS、XPS表征手段分析催化剂的理化性质,比较不同氧化锰载体对催化性能的影响,考察催化剂对低碳烯烃(C₂⁼～C₄⁼)的选择性影响。结果表明催化剂Co/MnO和Co/Mn₃O₄更容易还原,并且CO的吸附量较大,有利于实现较高的CO转化率;Co/Mn₂O₃和Co/Mn₃O₄中CO桥式吸附更高,有利于生成更多的-CH₂-物种。综合考虑催化剂的活性和C₂⁼～C₄⁼选择性,Co/Mn₃O₄的费托合成(FTS)性能最好,其中C₂⁼～C₄⁼选择性为50.91%,烯烷比(O/P)为3.40。     

尖晶石型Mn_(1-x)M_xCo_2O_4柴油车尾气处理催化剂的制备及其应用

尖晶石型复合氧化物因具有独特的结构特征而成为相对理想的柴油车尾气处理催化剂。采用溶胶-凝胶法制备尖晶石型Mn_(1-x)M_xCo_2O_4催化剂,通过X射线衍射(XRD)和程序升温氧化(TDO)等对Mn_(1-x)M_xCo_2O_4催化剂进行表征。结果表明,制备的样品Mn_(1-x)M_xCo_2O_4均为尖晶石型复合氧化物;掺杂Cu、Ce后,催化剂的氧化性能有不同程度的变化。在固定床微型反应器上对催化剂催化活性进行评价,结果表明,与纯MnCo_2O_4相比,Mn_(0.9)Ce_(0.1)Co_2O_4催化剂催化活性提高,Mn_(0.9)Cu_(0.1)Co_2O_4催化剂催化活性降低,但CO_2选择性增加。     

Hydrogen production from steam reforming of methanol over CuO/ZnO/Al2O3 catalysts: Catalytic performance and kinetic modeling

A series of CuO/ZnO/Al_2O_3, CuO/ZnO/ZrO_2/Al_2O_3 and CuO/ZnO/CeO_2/Al_2O_3 catalysts were prepared by coprecipitation and characterized by N_2 adsorption, XRD, TPR, N_2O titration and HRTEM. The catalytic performances of these catalysts for the steam reforming of methanol were evaluated in a laboratory-scale fixed-bed reactor at 0.1 MPa and temperatures between 473 and 543 K. The results showed that the catalytic activity depended greatly on the catalyst reducibility and the specific surface area of Cu. An approximate linear correlation between the catalytic activity and the Cu surface area was found for all catalysts investigated in this study.Compared to CuO/ZnO/Al_2O_3, the ZrO_2-doped CuO/ZnO/Al_2O_3 exhibited higher activity and selectivity to CO,while the CeO_2-doped catalyst displayed lower activity and selectivity. Finally, an intrinsic kinetic study was carried out over a screened CuO/ZnO/CeO_2/Al_2O_3 catalyst in the absence of internal and external mass transfer effects. A good agreement was observed between the model-derived effluent concentrations of CO(CO_2) and the experimental data. The activation energies for the reactions of methanol-steam reforming, water-gas shift and methanol decomposition over CuO/ZnO/CeO_2/Al_2O_3 were 93.1, 85.1 and 116.5 k J·mol~(-1), respectively.     

Production of middle distillate in a dual-bed reactor from synthesis gas through wax cracking: Effect of acid property of Pd-loaded solid acid catalysts on the wax conversion and middle distillate selectivity

Although alumina-supported gold nanoparticles are poor catalysts for the oxidation of carbon monoxide, they have turned out to be promising candidates for the preferential oxidation of CO in hydrogen-rich streams (PrOx), as hydrogen apparently enhances the CO oxidation rate. The mechanism of this promotion effect is unclear. In this study, we carry out kinetic measurements on the PrOx reaction catalyzed by a 0.9% Au/Al₂O₃ catalyst, which is prepared by direct anionic exchange. We show that the apparent activation energy of the oxidation of CO is lower than that of the oxidation of H₂, whatever the hydrogen content in the feed. On the other hand, the hydrogen partial reaction order is higher in the oxidation of H₂ than in the oxidation of CO. Thus, the CO oxidation rate is significantly increased at low temperature by the introduction of only a small amount of hydrogen in the reactant mixture. At higher temperatures, the selectivity to CO₂ decreases due to competition with the oxidation of H₂. Higher hydrogen concentrations cause the competition between CO and H₂ oxidations to start at lower temperatures. It is proposed that hydrogen reacts with oxygen to yield highly oxidizing intermediates that selectively react with CO as long as the energetic barrier to produce water from these intermediates is not crossed.     

Preferential oxidation of CO over CuO/CeO2 and Pt-Co/Al2O3 catalysts in micro-channel reactors

Micro-channel plates with dimension of 1 mm × 0.3 mm × 48 mm were prepared by chemical etching of stainless steel plates followed by wash coating of CeO₂ and Al₂O₃ on the channels. After coating the support on the plate, Pt, Co, and Cu were added to the plate by incipient wetness method. Reaction experiments of a single reactor showed that the micro-channel reactor coated with CuO/CeO₂ catalyst was highly selective for CO oxidation while the one coated with Pt-Co/Al₂O₃ catalyst was highly active for CO oxidation. The 7-layered reactors coated with two different catalysts were prepared by laser welding and the performances of each reactor were tested in large scale of PROX conditions. The multi-layered reactor coated with Pt-Co/Al₂O₃ catalyst was highly active for PROX and the outlet concentration of CO gradually increased with the O₂/CO ratio due to the oxidation of H₂ which maintained the reactor temperature. The multi-layered reactor coated with CuO/CeO₂ showed lower catalytic activity than that coated with Pt catalyst, but its selectivity was not changed with the increase of O₂/CO ratios due to the high selectivity. In order to combine advantages (high activity and high selectivity) of the two individual catalysts (Pt-Co/Al₂O₃, CuO/CeO₂), a serial reactor was prepared by connecting the two multi-layered micro-channel reactors with different catalysts. The prepared serial reactor exhibited excellent performance for PROX.