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1.
A directionally solidified cobalt-base alloy, DZ40M, was solidified with a columnar grained austenitic matrix with a 〈001〉 preferential orientation and primary carbides of chromium-rich M7C3 and MC at grain boundaries and interdendritically. Secondary carbides in DZ40M alloy are chromium-rich M23C6 and tungsten-rich M6C. The M23C6 carbide has a cube-cube orientation relationship with the austenitic matrix. Initial precipitation of secondary carbide, M23C6, occurred on dislocations in the austenitic matrix of the as-cast DZ40M alloy during cooling. Aging treatment (100 to 1000 hours at 850°C) produced a profusive precipitation of the M23C6 carbide mainly around the primary carbides. In the interior of grains, M23C6 precipitated preferentially on dislocations and stacking faults. Subsequently, M23C6 grew into laths near the primary carbides and coalesced into chains. The precipitation behavior of M23C6 can be explained by the following reaction: 23M+6C→M23C6. The primary carbides are a carbon reservoir for the precipitation of M23C6. The M6C carbide was found only on the surface of the primary M7C3 carbide adjacent to tungsten-rich MC in the aged condition. The precipitation of the tungsten-rich M6C is atributed to the tungsten segregation, which resulted from decomposition of the tungsten-rich MC and good lattice match between M6C and M7C3. The inhomogeneity of secondary precipitation is due to the uneven distribution of alloying elements.  相似文献   

2.
A M23C6 carbide phase has been observed to precipitate at relatively low temperatures (732 to 760 °C) in a nickel base superalloy.* Transmission Electron Microscopy shows the low temperature carbide to reside at the grain boundaries in a continuous morphology. The continuous carbide has a typical width of 25 to 40 nm with aspect ratios on the order of 30:1. The structure of the carbide is face-centered cubic with a lattice parameter (α0) of approximately 1.063 nm, which is typical of the M23C6 carbides that form at higher temperatures. STEM analysis indicates the carbide to have a typical M23C6 chemistry, enriched in chromium with lesser amounts of molybdenum, cobalt, and nickel. The formation of the continuous carbide occurs readily around 760 °C; however, at temperatures 55 °C lower the precipitation kinetics are significantly reduced. The extent of the low temperature carbide reaction is observed to be dependent upon the duration of the low temperature exposure and the degree of prior M23C6 stabilization at an intermediate temperature. Alloy modifications, involving hafnium additions and lower carbon levels, were studied with the aim of reducing the extent of this carbide reaction. Despite these chemistry modifications, the low temperature carbide was still observed to form to an appreciable extent. The presence of the continuous carbide is also observed to reduce the stress-rupture life of the alloy.  相似文献   

3.
In order to understand the influence of high-temperature aging effects and those of the superimposed creep stress on the microstructural variations in a 1.25Cr-0.5Mo steel, the shoulder as well as gage portions of specimens subjected to stress-rupture tests at 520 °C and 560 °C have been studied by transmission electron microscopy. In the normalized and tempered condition, the microstructure of the steel consists of 90 pct ferrite and 10 pct bainite, and M3C is the only carbide present in bainite and at a few ferrite grain boundaries. On aging at 520 °C for 5442 hours, Cr2N precipitates in a fibrous form at ferrite-bainite interfaces, and the creep stress has enhanced this mode of precipitation. On holding for 13,928 hours at 520 °C, fibrous carbide is still present but its composition has changed to Mo2C, while the superimposed creep stress has promoted the precipitation of Mo2C needles with fine globular precipitates of M23C6. Aging at 560 °C for 1854 or 10,338 hours has resulted in the precipitation of longer Mo2C needles and ellipsoidal M23C6 carbide precipitation; the superimposed creep stress has resulted in a more dense precipitation of shorter needles in both cases. There is some recovery of bainitic ferrite at 560 °C, though the cementite coarsening is negligible.  相似文献   

4.
The role of alloy composition in determining the microstructure and microchemistry of a series of related high speed steels has been investigated by a combination of analytical electron microscopy and atom-probe field ion microscopy. The four steels which were investigated (M2, ASP 23, ASP 30 and ASP 60) cover a large range of C, V and Co contents. Excepting the Co content, the composition of primary MC and M6C carbides and as-hardened martensite was similar in all four alloys and the major effect of increasing the content of C and V was to increase the volume fraction of MC primary carbides. Precipitation of proeutectoid carbides (mainly MC and M2C) occurred during hardening of all four steels and the extent of this was greatest in the highly alloyed ASP 60. Tempering at 560°C resulted in the precipitation of extremely fine dispersions of MC and M2C secondary carbides with very mixed compositions in all four steels. It was found that, as well as hindering the formation of autotempered M3C in the as-hardened martensite, additions of Co refined the secondary carbide dispersion and delayed overaging reactions. Overaging at 600°C resulted in the precipitation of M3C, M6C and M23C6 at the expense of the fine MC and M2C secondary carbide dispersion.  相似文献   

5.
The effect of the tempering heat treatment, including heating prior to the isothermal step, on carbide precipitation has been determined in a 2.25 Cr-1 Mo bainitic steel for thick-walled applications. The carbides were identified using their amount of metallic elements, morphology, nucleation sites, and diffraction patterns. The evolution of carbide phase fraction, morphology, and composition was investigated using transmission electron microscopy, X-ray diffraction, as well as thermodynamic calculations. Upon heating, retained austenite into the as-quenched material decomposes into ferrite and cementite. M7C3 carbides then nucleate at the interface between the cementite and the matrix, triggering the dissolution of cementite. M2C carbides precipitate separately within the bainitic laths during slow heating. M23C6 carbides precipitate at the interfaces (lath boundaries or prior austenite grain boundaries) and grow by attracting nearby chromium atoms, which results in the dissolution of M7C3 and, depending on the temperature, coarsening, or dissolution of M2C carbides, respectively.  相似文献   

6.
《Acta Metallurgica》1982,30(7):1303-1308
The effects of second phase particles, e.g. M23C6, MC and M(C, N) carbides on the grain growth phenomenon of FeNiCr alloys have been determined. Various theoretical models on grain coarsening have been compared. The grain size at all stages of grain coarsening was dependent on the undissolved carbide particle size (r), the volume fraction (f), and the nature of the carbides. The nature of M23C6 carbides varied, since Fe, Ni and Mo entered the M23C6 unit cell; and complex carbides such as (Cr15Fe4Ni2Mo2)C6 were formed. Gladman's equation was verified for predicting the observed grain size values to a significant degree, and other models were less successful.  相似文献   

7.
Samples of INCONEL* 600 were examined in the mill-annealed and solution-annealed states, and after isothermal annealing at 400 °C and 650 °C. The corrosion behavior of the samples was examined, analytical electron microscopy was used to determine the microstructures present and the chemistry of grain boundaries, and Auger electron spectroscopy was used to measure grain boundary segregation. Samples of different alloys in the mill-annealed state were found to have quite different microstructures, with Cr-rich M7C3 carbides occurring either along grain boundaries or in intragranular sheets. The corrosion behavior of the samples correlated well with the occurrence of grain boundary chromium depletion. Solution annealing at 1190 °C caused dissolution of all carbides, whereas at 1100 °C the carbides either dissolved or the grain boundaries moved away from the carbides, depending upon alloy carbon content. Low-temperature annealing at 400 °C had little effect on millannealed or fully solutionized samples, but in samples with intragranular carbides present, the grain boundaries moved until intersecting or adjacent to the carbides. Isothermal annealing at 650 °C caused carbide nucleation and growth at grain boundaries in fully solutionized samples. Chromium depletion at grain boundaries accompanied carbide precipitation, with a minimum chromium level of 6 wt pct achieved after 5 hours. Healing was found to occur after 100 hours. Solution-annealed samples with intragranular carbides present had more rapid corrosion kinetics since the grain boundaries moved back to the existing carbides. Thermodynamic analysis of the chromium-depletion process showed good agreement with experimental measurements. The Auger results found only boron present at grain boundaries in the mill-annealed state. Aged samples had boron, nitrogen, and phosphorus present, with phosphorus and nitrogen segregating to the greatest extent. The kinetics of phosphorus segregation are much slower at 400 °C compared with 650 °C.  相似文献   

8.
9.
The carbides in M-50 high speed tool steel were studied in detail. The dissolution of carbides as a function of austenitizing temperature, and their precipitation as a function of tempering temperature were characterized by X-ray diffraction and microchemical analysis. The carbides in the annealed steel are M23C6, M6C, M2C, and MC. Upon austenitizing, with increasing temperatures, the carbides dissolve in the order: M23C6, metastable M2C, M6C, and MC. The residual carbides in the heat treated steel are MC and stable M2C. The solvus temperatures of M23C6 and M6C were determined. Upon tempering the hardened steel, with increasing tempering temperatures, carbides precipitate in the order: M23C6, metastable M2C, MC, and M6C. It is shown that the composition of the precipitated metastable M2C is different from that of the residual stable M2C and it varies with the tempering temperature.  相似文献   

10.
The influence of prolonged service exposure on the microstructure and mechanical properties of a 1Cr-1Mo-0.25V steam turbine rotor steel has been studied. The samples for this study were taken from four locations of a rotor which had operated for 23 years. The operating temperatures at these locations were 288 °C, 425 °C, 510 °C, and 527 °C. The impact of retempering at 677 °C of steel exposed at 425 °C was also investigated. Service exposure at 288 °C brought no noticeable changes in either tensile properties or microstructure; the steel contained coarse bainitic cementite, extremely fine spheroidal MC, and thin platelets of M2C. Service exposure at 510 °C led to profuse precipitation of cementite along grain boundaries in addition to increasing M2C precipitation. These changes resulted in a slight decrease in the yield and tensile strengths and a marginal increase in ductility. Service exposure at 527 °C produced grain boundary precipitation of M23C6, coarsening of MC, and more profuse precipitation of M2C and caused a considerable decrease in strength and an increase in ductility. Retempering at 677 °C for 24 hours resulted in more precipitation of M23C6 and considerable coarsening of MC, without affecting further the size or shape of M2C. The strength of the steel decreased drastically and the reduction in area increased considerably due to retempering. These changes in microstructure and mechanical properties indicate that service exposure at 527 °C for 23 years did not produce a stable microstructure. The microstructure and mechanical properties of the rotor steel would continue to deteriorate in future operation.  相似文献   

11.
To understand the influence of high-temperature aging and superimposed creep stress on the microstructural variations in a 2.25Cr-1Mo steel, the shoulder and gage portions of the specimens subjected to stress-rupture tests at 540 °C and 580 °C have been studied by transmission electron microscopy. In the normalized and tempered condition, the steel exhibited a tempered bainitic structure and the carbides were present as M3C globules, M2C platelets, and M23C6 rectangular parallelepipeds. Aging the steel at 540 °C for 7022 hours or 17,946 hours resulted in considerable coarsening of M2C and caused precipitation of M6C carbides. The superimposed creep stress enhanced the M2C precipitation. The ferrite matrix exhibited some recovery in the specimens exposed for 17,946 hours. While M2C platelets were observed in a few areas after 14,836 hours of aging at 580 °C, this carbide was virtually nonexistent when a stress of 78 MPa was superimposed. Amounts of M23C6 persisted throughout the tests at both 540 °C and 580 °C. The M6C carbide became more predominant after long exposure at 580 °C. The ferrite matrix recovered considerably in specimens subjected to creep stress at 580 °C for 14,836 hours.  相似文献   

12.
The effect of the addition of Si or Mn to ASTM F75 Co-28Cr-6Mo-0.25C alloys on precipitate formation as well as dissolution during solution treatment was investigated. Three alloys—Co-28Cr-6Mo-0.25C-1Si (1Si), Co-28Cr-6Mo-0.25C-1Mn (1Mn), and Co-28Cr-6Mo-0.25C-1Si-1Mn (1Si1Mn)—were heat treated from 1448 K to 1548 K (1175 °C to 1275 °C) for a holding time of up to 43.2 ks. In the case of the as-cast 1Si and 1Si1Mn alloys, the precipitates were M23C6-type carbide, η phase (M6C-M12C–type carbide), and π phase (M2T3X-type carbide with a β-Mn structure), while in the case of the as-cast 1Mn alloy, M23C6-type carbide and η phase were detected. The 1Si and 1Si1Mn alloys required longer heat-treatment times for complete precipitate dissolution than did the 1Mn alloys. During the solution treatment, blocky dense M23C6-type carbide was observed in all the alloys over the temperature range of 1448 K to 1498 K (1175 °C to 1225 °C). At the heat-treatment temperature of 1523 K (1250 °C), starlike precipitates with stripe patterns—comprising M23C6-type carbide and metallic face-centered-cubic (fcc) γ phase—were detected in the 1Si and 1Si1Mn alloys. A π phase was observed in the 1Si and 1Si1Mn alloys heat treated at 1523 K and 1548 K (1250 °C and 1275 °C) and in the 1Mn alloy heat treated at 1548 K (1275 °C); its morphology was starlike-dense. The addition of Si appeared to promote the formation of the π phase in Co-28Cr-6Mo-0.25C alloys at 1523 K and 1548 K (1250 °C and 1275 °C). Thus, the addition of Si and Mn affects the phase and morphology of the carbide precipitates in biomedical Co-Cr-Mo alloys.  相似文献   

13.
INCONEL alloy 617 (54 Ni, 22 Cr, 12.5 Co, 9 Mo, 1 Al, 0.07 C) is a solid-solution alloy with good corrosion resistance and an exceptional combination of high-temperature strength and oxidation resistance. A laboratory study was performed to determine the effects of long-time (215 to over 10,000 h) exposure to temperatures up to 2000°F (1093°C) on the microstructure and phase stability of the alloy. To investigate the strengthening response exhibited by the alloy during high-temperature exposure, microstructures were correlated with mechanical properties. The major phase present in the alloy after exposure to all temperatures from 1200 to 2000°F (649 to 1093°C) was found to be M23C6. The phase precipitated as discrete particles and remained stable at aü temperatures. No MC or M6C carbides were found. A small amount of gamma prime was found in samples exposed at 1200°F (649°C) and 1400°F (760°C). A PHACOMP analysis indicated 0.63 pct gamma prime could form. No topological close-packed phases such as sigma, mu, and chi were found. Strengthening of the alloy during exposure to temperature was found to result primarily from the precipitation of M23C6. The phase provides effective strengthening because it precipitates in discrete particles and remains stable at temperatures to 2000°F (1093°C). The amount of gamma prime formed is not sufficient to cause appreciable hardening, but it does provide some strengthening at 1200 to 1400°F (649 to 760°C).  相似文献   

14.
Precipitation Reactions during the Heat Treatment of Ferritic Steels   总被引:1,自引:0,他引:1  
The precipitation reactions in two ferritic steels, 9Cr-1Mo-V-Nb and 12Cr-1Mo-V-W, were studied. Analytical electron microscopy, optical microscopy, electrolytic extractions, and hardness measurements were used to determine the types, amounts, and effects of precipitates formed as a function of the heat treatment. The effect of variations in the austenitizing treatment was ascertained. In addition to variations in the austenitizing time and temperature, different cooling rates after austenitization were also used. Air cooling after austenitization (normalization) resulted in little precipitation in both alloys. Precipitation in the 12Cr-1Mo-V-W alloy after furnace cooling was found in all cases examined. Under certain conditions precipitation was also found after furnace cooling the 9Cr-1Mo-V-Nb alloy. However, when compared to the amount of precipitate in the fully tempered state, the 9Cr-1Mo-V-Nb showed a much greater variation in the degree of precipitation following furnace cooling. In addition, the matrix microstructure of the 9Cr-1Mo-V-Nb alloy was very sensitive to cooling rate. The precipitation reactions during tempering after a normalizing treatment were followed as a function of tempering treatment. Tempering temperatures were varied from 400 to 780 °C. The carbide precipitation was essentially complete after one hour at 650 °C for both alloys. Analytical microscopy was used to identify the precipitates. In the 9Cr-1Mo-V-Nb alloy, a combination of chromium-rich M23C6 and vanadium-niobium-rich MC carbides was found. The carbides in the 12Cr-1Mo-V-W alloy were identified as chromium-rich M23C6 and vanadium-rich MC. The results give an indication of the sensitivity of these alloys to heat treatment variations. This paper is based on a presentation made at the “Peter G. Winchell Symposium on Tempering of Steel” held at the Louisville Meeting of The Metallurgical Society of AIME, October 12-13, 1981, under the sponsorship of the TMS-AIME Ferrous Metallurgy and Heat Treatment Committees.  相似文献   

15.
An analytical electron microscopy study was undertaken in order to characterize intergranular and matrix precipitation accompanying intermediate temperature aging in NITRONIC 50, a nitrogen-strengthened austenitic stainless steel. Extensive precipitation on most grain boundaries had occurred after aging for 24 hours at 675 °C. The primary intergranular phase at that time was Cr-rich M23C6, and energy dispersive spectra taken on grain boundary segments between these carbides indicated Cr-depletion and Fe- and Ni-enhancement relative to the matrix. After aging for 336 and 1008 hours at 675 °C, M6C (eta-carbide) precipitates were also present on grain boundaries. These precipitates were distinguished from M23C6 on the basis of their lattice parameters and chemistries, with M6C containing less Cr and Fe, and more Ni, Mo, and Si than M23C6. The differences in chemistry were clarified by a statistical treatment of the spectra. The statistical analysis also showed that precipitates with a range of chemistries between M23C6 and M6C coexisted with these phases on the grain boundaries. Associated with this shift in precipitate stoichiometry was an increase in the average concentration of Cr and a decrease in the average concentration of Ni at the grain boundaries. Intergranular sigma phase was also observed after times 24 hours at 675 °C, with sigma precipitating on grain boundaries containing carbides. Intragranular precipitates observed to be stable up to 1008 hours at 675 °C included Z-phase, a complex nitride which had formed during solution annealing; M7C3 carbides, which nucleated at Z-phase/austenite interfaces; M23C6 carbides, which precipitated on incoherent twin boundaries; and Cr-rich MN precipitates, which nucleated on dislocations.  相似文献   

16.
The 00Cr12 ferritic stainless steel samples were isothermally held at different temperatures in the range of 700 °C to 1000 °C to investigate the effect of static recrystallization and precipitation on mechanical properties, such as microhardness, tensile strength, and yield strength. The results show that the formation of the fine recrystallized grain, as well as precipitation, coarsening, and dissolution of the second-phase particles, influences the mechanical properties remarkably. The fine recrystallized grain can provide a positive grain boundary-strengthening effect in the sample under a relatively high holding temperature. Coarsening and dissolution of M23C6 result in partial depletion of precipitate hardening. In contrast, the size and number density of MX particles are almost constant, regardless of the holding temperature; therefore, it can provide a better precipitation-hardening effect.  相似文献   

17.
The precipitation reactions in two ferritic steels, 9Cr-lMo-V-Nb and 12Cr-lMo-V-W, were studied. Analytical electron microscopy, optical microscopy, electrolytic extractions, and hardness measurements were used to determine the types, amounts, and effects of precipitates formed as a function of the heat treatment. The effect of variations in the austenitizing treatment was ascertained. In addition to variations in the austenitizing time and temperature, different cooling rates after austenitization were also used. Air cooling after austenitization (normalization) resulted in little precipitation in both alloys. Precipitation in the 12Cr-lMo-V-W alloy after furnace cooling was found in all cases examined. Under certain conditions precipitation was also found after furnace cooling the 9Cr-lMo-V-Nb alloy. However, when compared to the amount of precipitate in the fully tempered state, the 9Cr-lMo-V-Nb showed a much greater variation in the degree of precipitation following furnace cooling. In addition, the matrix microstructure of the 9Cr-lMo-V-Nb alloy was very sensitive to cooling rate. The precipitation reactions during tempering after a normalizing treatment were followed as a function of tempering treatment. Tempering temperatures were varied from 400 to 780 °C. The carbide precipitation was essentially complete after one hour at 650 °C for both alloys. Analytical microscopy was used to identify the precipitates. In the 9Cr-lMo-V-Nb alloy, a combination of chromium-rich M23C6 and vanadium-niobium-rich MC carbides was found. The carbides in the 12Cr-lMo-V-W alloy were identified as chromium-rich M23C6 and vanadium-rich MC. The results give an indication of the sensitivity of these alloys to heat treatment variations. This paper is based on a presentation made at the “pcter G. Winchell Symposium on Tempering of Steel” held at the Louisville Meeting of The Metallurgical Society of AIME, October 12-13, 1981, under the sponsorship of the TMS-AIME Ferrous Metallurgy and Heat Treatment Committees.  相似文献   

18.
Microstructural evolution of modified 9Cr-1Mo steel   总被引:1,自引:0,他引:1  
The tempering and subsequent annealing of modified 9Cr-lMo steel have been investigated to determine the influence of trace amounts of V and Nb on the sequence of precipitation processes and to identify the basis for the enhanced high-temperature strength compared to the standard 9Cr-lMo composition. Air cooling (normalizing) from 1045 °C results in the precipitation of fine (Fe, Cr)3C particles within the martensite laths. Additional carbide precipitation and changes in the dislocation structure occur during the tempering of martensite at 700 °C and 760 °C after normalizing. The precipitation of M23C6 carbides occurs preferentially at lath interfaces and dislocations. The formation of Cr2C was detected during the first hour of tempering over the range of 650 °C to 760 °C but was replaced by V4C3 within 1 hour at 760 °C. During prolonged annealing at 550 °C to 650 °C, following tempering, the lath morphology remains relatively stable; partitioning of the laths into subgrains and some carbide coarsening are evident after 400 hours of annealing at 650 °C, but the lath morphology persists. The enhanced martensite lath stability is attributed primarily to the V4C3 precipitates distributed along the lath interfaces and is suggested as the basis for the improved performance of the modified 9Cr-lMo alloy under elevated temperature tensile and creep conditions.  相似文献   

19.
Two different pearlites after two separate eutectoid reactions were observed in an Fe-19.8 Mn-1.64 Al-1.03 C (wt pct) steel. The steel specimens were processed under solution heat treatment at 1373 K (1100 °C) and received isothermal holding at temperatures from 1073 K to 773 K (800 °C to 500 °C). The constituent phase of the steel is single austenite at temperatures between 1373 K and 1073 K (1100 °C and 800 °C). At temperatures below 1048 K (775 °C), M3C and M23C6 carbides coprecipitate at the austenitic grain boundaries. Two different pearlites appear in the austenite matrix simultaneously at temperatures below 923 K (650 °C). One is lamellae of ferrite and M3C carbide, and the other is lamellae of ferrite and M23C6 carbide. These two pearlites are product phases from two separate eutectoid reactions, i.e., austenite → ferrite + cementite and austenite → ferrite + M23C6. Therefore, the supersaturated austenite has decomposed into two different pearlites, separately.  相似文献   

20.
Creep tests have been correlated with microstructural changes which occurred during creep of Inconel 617 at 1000 °C, 24.5 MPa. The following results were obtained: 1) Fine intragranular carbides which are precipitated during creep are effective in lowering the creep rate during the early stages of the creep regime (within 300 h). 2) Grain boundary carbides migrate from grain boundaries that are under compressive stress to grain boundaries that are under tensile stress. This is explained in terms of 1 the dissolution of relatively unstable carbides on the compressive boundaries, 2 the diffusion of the solute atoms to the tensile boundaries and 3 the reprecipitation of the carbides at the tensile boundaries. The rate of grain boundary carbide migration depends on grain size. 3) M23C6 type carbides, having high chromium content, and M6C type carbides, having high molybdenum content, co-exist on the grain boundaries. M23C6 type carbides, however, are quantitatively predominant. Furthermore, M6C occurs less frequently on the tensile boundaries than on the stress free grain boundaries. This is attributed to the difference of the diffusion coefficients of chromium and molybdenum. 4) The grain boundaries on which the carbides have dissolved start to migrate in the steady state creep region. The creep rate gradually increases with the occurrence of grain boundary migration. 5) The steady state creep rate depends not so much on the morphological changes of carbides as on the grain size of the matrix.  相似文献   

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