Superplasticity of Liquid-Phase-Sintered β-SiC with Al2O3–Y2O3–AlN Additions in an N2 Atmosphere

Compression and tension tests were performed on liquid-phase-sintered β-SiC fabricated by hot-pressing, using ultrafine powders, at 1973–2048 K in an N₂ atmosphere. Amorphous phases were observed at the grain boundaries and at multigrain junctions in the as-sintered material. Strain hardening was observed under all experimental conditions. Stress exponents in the compression test were 1.7–2.1 in the temperature range 1973–2023 K. A maximum tensile elongation of 170% was achieved at the initial strain rate of 2 × 10⁻⁵ s⁻¹ at 2048 K.     

Surface Texture Formation in Al2O3 Substrates

Crystallographic texture formed at the surface during the sintering of 3 tape-cast Al₂O₃ substrates was studied as a function of sintering temperature and atmosphere. The sintering atmosphere strongly influenced the surface texture formed. A strong (001) basal-plane fiber texture normal to the plane of the substrate is produced when commercial green substrates are sintered in air at 1600° to 1700°C; sintering in vacuum (< 2 × 10^-6 mm Hg) or dry H₂ produces a weaker texture. Grain growth is a necessary but insufficient condition for the formation of a strong surface texture. It is proposed that surface texture formation is caused by an excess driving force which results in growth of grains with a low-surface-energy plane exposed at the substrate surface. Since the surface energy of a crystallographic plane is a function of atmosphere and impurities adsorbed on the surface, both these factors should have a pronounced effect on surface texture formation, as observed in the present study.     

Gibbs Energy Change of Carbothermal Nitridation Reaction of Al2O3 to Form AlN and Reassessment of Thermochemical Properties of AlN

The experimental method for the high-temperature reaction equilibria in the AlN-Al₂O₃ system has been established. The equilibrium N₂-CO gas compositions coexisting with AlN- Al₂O₃-graphite have been successfully measured by quadrupole mass spectrometry and gas chromatography. From the obtained results, the standard Gibbs energy change of the forming reaction of AlN by carbothermal nitridation is determined at temperatures ranging from 1723 to 1899 K:
From the obtained result, the standard Gibbs energy of formation of AlN and the third-law enthalpy of formation of AlN at 298.15 K are derived as
The disagreement between the present results and values in the NIST–JANAF thermodynamic table is discussed.     

Formation of SiO2, Al2O3, and 3Al2O3. 2SiO2 Particles in a Counterflow Diffusion Flame

SiO₂, Al₂O₃, and 3Al₂O₃.2SiO₂ powders were synthesized by combustion of SiCl₄ or/and AlCl₃ using a counterflow diffusion flame. The SiO₂ and Al₂O₃ powders produced under various operation conditions were all amorphous and the particles were in the form of agglomerates of small particles (mostly 20 to 30 nm in diameter). The 3Al₂O₃.2SiO₂ powder produced with a low-temperature flame was also amorphous and had a similar morphology. However, those produced with high-temperature flames had poorly crystallized mullite and spinel structure, and the particles, in addition to agglomerates of small particles (20 to 30 nm in diameter), contained larger, spherical particles 150 to 130 nm in diameter). Laser light scattering and extinction measurements of the particle size and number density distributions in the flame suggested that rapid fusion leading to the formation of the larger, spherical particles occurred in a specific region of the flame.     

Bimodal Sintering of Al2O3/Al2O3 Platelet Ceramic Composites

The sintering behavior of an Al₂O₃ compact containing uniformly dispersed Al₂O₃ platelets has been investigated. The results reveal a significant decrease in the sintering rate as well as the formation of voids and cracklike defects in the presence of nonsinterable platelets. The addition of a small amount (2 vol%) of tetragonal-ZrO₂ particles enhances the sintering rate, increases end-point density (∼99.5% of theoretical density) and prevents formation of sintering defects.     

Dynamic Fracture Characterization of Al2O3 and SiCw/Al2O3

The dynamic stress intensity factors, which were determined with newly developed bar impact facilities and a new data reduction procedure, for an Al₂O₃ ceramic and 29 vol% SiC_w/Al₂O₃ composite were virtually identical, thus indicating that the short SiC whiskers were ineffective under dynamic fracture. SEM studies revealed five distinct fracture morphologies with increased percentage area of transgranular fracture in both materials with rapid crack propagation. Also, the high dynamic stress intensity factor caused multiple microscopic crack planes to form and then join as the crack advanced.     

Microstructure Development in Al2O3-Platelet-Reinforced Ce-ZrO2/Al2O3 Composites

Composites containing Ce-ZrO₂, Al₂O₃, and aligned Al₂O₃ platelets were produced by centrifugal consolidation and pressureless sintering, followed by heat treatments at 1600°C for varied duration. Constituents in the consolidated microstructures were either uniformly distributed throughout or segregated into gradient layers, depending critically on platelet content. Quantitative image analysis was used to examine microstructure development with heat treatment. Changes in the volume fraction, dimensional anisotropy, and gradient of pores and platelets, as well as changes in the phase gradient, were quantified. Microstructure development was strongly dependent on the initial microstructure design attained from suspension processing.     

Densification of Si3N4-Y2O3/Al2O3 by a Dual N2 Pressure Process

Sintering studies of Si₃N4-Y₂O3/Al₂O₃ compositions indicated that increased densification could be produced using a dual N₂ pressure process. RT modulus of rupture values and microstructures were found to be similar to hot-pressed material. The technique should be adaptable to complex shaped Si₃N₄ bodies where high density and strength are required .     

Effect of Al2O3 and Bi2O3 on the Formation Mechanism of Sn-Doped Ba2Ti9O20

High-performance Ba₂Ti₉O₂₀ ceramics are attracting great attention, but their formation mechanism still is somewhat unclear. The present investigation shows that the formation of Ba₂Ti₉O₂₀ can be promoted strikingly by the participation of Bi₂O₃ and Al₂O₃. The effect of Bi₂O₃ on the formation of Ba₂Ti₉O₂₀ is attributed to the fact that migration of the involved reactants is accelerated by liquid which forms from the melting of Bi₂O₃ above 830°C. This migration, however, is not the only rate-limiting factor. A high potential-energy barrier, resulting from stress that arises along the crystal-structured layers, also heavily restricts the formation of Ba₂Ti₉O₂₀. The participation of Al₂O₃, on the other hand, can reduce the height of this potential-energy barrier and effectively improve the kinetics of the formation of Ba₂Ti₉O₂₀ by causing the formation of BaAI₂Ti₆O₁₆ crystals; these crystals intergrow with Ba₂Ti₉O₂₀ crystals and result in decreased stress.     

Formation and Properties of 2Tb2O3· Al2O3

The compound 2Tb₂O₃· Al₂O₃ was fabricated, and selected properties were investigated. The room-temperature X-ray diffraction pattern was indexed and the lattice parameters were calculated. Powder density was determined and used to calculate the number of molecules per unit cell (Z). This allowed calculation of a theoretical density. The material was characterized with regard to thermal expansion and indentation hardness and toughness. It was found to exhibit a rapid and reversible polymorphic transformation at high temperature.     

Effect of Sintering Atmosphere on Densification of MgO-Doped Al2O3

The densification behavior of Al₂O₃-MgO (0.1 wt%) has been studied in O₂ and N₂ atmospheres. Powder compacts have been sintered at 1600°C for 0.5 to 8 h. For some specimens the sintering atmosphere has been changed after 30 min of sintering. Irrespective of sintering atmosphere, sintered densities are approximately the same up to 99% relative density, implying that the capillary pressure effect dominates the atmosphere effect for most of the densification stage. During extended sintering treatment the density of specimens sintered in O₂ becomes higher than that in N₂. When the sintering atmosphere is changed from O₂ to N₂, enhanced densification results, and vice versa. Such an effect of sintering atmosphere is explained by the diffusiveness of gases entrapped in pores, as well as by oxygen potential differences inside and outside of the specimen. Differences in grain growth rate in various atmospheres are discussed on the basis of different densification rates.     

Interreaction Between Al2O3 and a CaO-Al2O3 Melt

Poly crystalline and single-crystalline α-alumina were reacted with a eutectic CaO-Al₂O₃ melt at 1530°C. A reaction zone develops in which a strongly textured CA₆ layer, as well as a CA₂ layer, forms, with a remaining layer of unreacted CaO-AI₂O₃ melt. Silica, an impurity in the α-alumina, is rejected by the advancing CA₆ phase and accumulates as calcium alumino-silicates in channels that assist in the reaction as fast transport paths. Reaction mechanisms and welding are briefly discussed.     

Slip Systems in Al2O3

Crystallographic notation for Al₂O₃ is reviewed, with particular reference to the correct basis to be used in describing slip systems. A Groves-and-Kelly calculation showed that the combination of pyramidal slip on {11¯02}<11¯01> and basal slip on (0001){112¯0} will allow homogeneous deformation of Al₂O₃ polycrystals. Furthermore, operation of either the {101¯1}<1¯011> or the {011¯2}<2¯021> slip system will also satisfy the Von Mises criterion, since each system is capable of 5 independent deformation modes. Electron microscopy of an Al₂O₃ polycrystal deformed ≅5% at 1150°C under a hydrostatic confining pressure confirmed that pyramidal slip had occurred.     

Characterization of Freeze-Dried Al2O3 and Fe2O3

Oxide crystallite formation and growth from freeze-dried sulfates were studied for the representative materials Al₂O₃ and Fe₂O₃. Transmission and scanning electron micrographs showed the formation and growth of chainlike aggregates of crystallites. Aggregation occurred as part of the nucleation and growth of the oxide, and discrete oxide particles were never present. Orientation of the chain aggregates was related to the ice structure formed during freezing. X-ray line broadening data showed that crystallite size is a function of the 1/5 to 1/7 power of time for isothermal treatments. A qualitative analysis of material transport favored the surface diffusion mechanism.     

Effect of Reaction Parameters on γ-AlON Formation from Al2O3 and AlN

The formation of γ-AlON from Al₂O₃ and AlN was investigated as a function of some of the reaction parameters, that is, temperature and time. The appearance of phases was followed in conjunction with the change in lattice parameter to reveal the reaction sequences of formation. An oxygen-rich γ-AlON phase formed first, which reacted further with AlN. Nitrogen diffusion through the γ-AlON lattice seemed to be rate controlling.     

Comment on "Effect of Al2O3 and Bi2O3 on the Formation Mechanism of Sn-Doped Ba2Ti9O20"

in a recent article of the Journal , Yu et al .¹ reported their experimental results on the effect of Al₂O₃ and Bi₂O₃ on the formation mechanism of Sn-doped Ba₂Ti₉O₂₀. They claimed that both Al₂O₃ and Bi₂O₃ can dramatically assist the formation of Sn-doped Ba₂Ti₉O₂₀ but are based on different mechanisms. They concluded that first, Bi₂O₃ melts above 830°C and accelerates the migration of the involved reactants to form Ba₂Ti₉O₂₀; second, Al₂O₃ can reduce the height of the potential energy barrier of the formation of Ba₂Ti₉O₂₀ due to the intergrowth of BaAl₂Ti₆O₁₆ phase. They explained their results from a point of view that the formation of Ba₂Ti₉O₂₀ is controlled by (1) the migration of reactants to the interfaces and (2) the height of the potential-energy barrier of the reaction at the interfaces. However, based on their results, we feel their conclusions are incautious and may be misleading, as will be discussed later.     

Metastable Phase Formation in Plasma-Sprayed ZrO2 (Y2O3)–Al2O3

Rapidly solidified ZrO₂ (Y₂O₃)–Al₂O₃ powders were prepared by melting fine-particle aggregates in a high-enthalpy plasma flame and then rapidly quenching them in cold water or on a copper chill plate. To ensure complete melting and homogenization of all the particles before quenching, the water-quenching treatment was often repeated two or even three times. The resulting melt-quenched powders and splats displayed a variety of metastable structures, depending on composition and cooling rate. ZrO₂-rich material developed an extended solid solution phase, whereas eutectic material formed a nanofibrous or amorphous structure. Under high cooling rate conditions, the ZrO₂-rich material developed a nanocomposite structure ( t -ZrO₂+α-Al₂O) directly by melt-quenching, whereas, more typically, such a structure was developed only after postannealing of the as-quenched metastable material.