共查询到20条相似文献,搜索用时 78 毫秒
1.
Guo-Dong Zhan Mamoru Mitomo Hidehiko Tanaka Young-Wook Kim 《Journal of the American Ceramic Society》2000,83(6):1369-1374
The effect of annealing with and without applied pressure on the microstructural development and phase transformation was investigated in fine-grained β-SiC ceramics containing α-SiC seeds. Materials annealed without pressure had a microstructure consisting of elongated grains, while materials annealed with pressure showed a duplex microstructure consisting of small matrix grains and some of elongated grains. However, annealing with pressure (25 MPa) was found to greatly retard phase transformation from β→α polytypes and inhibit grain growth. This change in lattice parameter suggests that the retardation of phase transformation and grain growth might be attributed to a reduced mass transport rate, which is the result of Al being introduced into the SiC by the annealing pressure. 相似文献
2.
Guo-Dong Zhan Rong-Jun Xie Mamoru Mitomo Young-Wook Kim 《Journal of the American Ceramic Society》2001,84(5):945-950
Ultrafine β-SiC powders mixed with 7 wt% Al2 O3, 2 wt% Y2 O3 , and 1.785 wt% CaCO3 were hot-pressed and subsequently annealed in either the absence or the presence of applied pressure. Because the β-SiC to α-SiC phase transformation is dependent on annealing conditions, the novel processing technique of annealing under pressure can control this phase transformation, and, hence, the microstructures and mechanical properties of fine-grained liquid-phase-sintered SiC ceramics. In comparison to annealing without pressure, the application of pressure during annealing greatly suppressed the phase transformation from β-SiC to α-SiC. Materials annealed with pressure exhibited a fine microstructure with equiaxed grains when the phase transformation from β-SiC to α-SiC was <30 vol%, whereas materials annealed without pressure developed microstructures with elongated grains when phase transformation was >30 vol%. These results suggested that the precise control of phase transformation in SiC ceramics and their mechanical properties could be achieved through annealing with or without pressure. 相似文献
3.
Young-Wook Kim Mamoru Mitomo Hideki Hirotsuru 《Journal of the American Ceramic Society》1997,80(1):99-105
Fine (}0.1μm) β-SiC powders, with 3.3 wt% large (}0.44μm) α-SiC or β-SiC particles (seeds) added, were hot-pressed at 1750°C and then annealed at 1850°C to enhance grain growth. Microstructural development during annealing was investigated using image analysis. The introduction of larger seeds into β-SiC accelerated the grain growth of elongated large grains during annealing, in which no appreciable β→α phase transformation occurred. The growth of matrix grains in materials with β-SiC seeds was slower than that in materials with α-SiC seeds. The material with β-SiC seeds, which was annealed at 1850°C for 4 h, had a bimodal microstructure of small matrix grains and large elongated grains. In contrast, the material with α-SiC seeds, also annealed at 1850°C for 4 h, had a uniform microstructure consisting of elongated grains. The fracture toughnesses of the annealed materials with α-SiC and β-SiC seeds were 5.5 and 5.4 MPa·1/2 , respectively. Such results suggested that further optimization of microstructure should be possible with β-SiC seeds, because of the remnant driving force for grain growth caused by the bimodal microstructure. 相似文献
4.
Dense Sic ceramics were obtained by pressureless sintering of β-Sic and α-Sic powders as starting materials using Al2 O3 -Y2 O3 additives. The resulting microstructure depended highly on the polytypes of the starting SiC powders. The microstructure of SiC obtained from α-SiC powder was composed of equiaxed grains, whereas SiC obtained from α-SiC powder was composed of a platelike grain structure resulting from the grain growth associated with the β→α phase transformation of SiC during sintering. The fracture toughness for the sintered SiC using α-SiC powder increased slightly from 4.4 to 5.7 MPa.m1/2 with holding time, that is, increased grain size. In the case of the sintered SiC using β-SiC powder, fracture toughness increased significantly from 4.5 to 8.3 MPa.m1/2 with holding time. This improved fracture toughness was attributed to crack bridging and crack deflection by the platelike grains. 相似文献
5.
By using an oxynitride glass composition from the Y-Mg-Si-Al-O-N system as a sintering additive, the effect of atmosphere on densification was investigated during the liquid-phase sintering of SiC, and the resulting microstructure and mechanical properties of the sintered and subsequently annealed materials were investigated. SiC ceramics that were densified with 10 wt% oxynitride glass showed higher sinterability in a nitrogen atmosphere. Oxynitride glass enlarged the stability region of β-SiC and suppressed β→ alpha phase transformation, which resulted in an equiaxed microstructure. Grain growth of fine-grained SiC in some extent (up to ∼300 nm) was beneficial in improving both room-temperature strength and toughness. The best results were obtained when the ceramics were hot-pressed at 1800°C for 1 h in a nitrogen atmosphere and subsequently annealed at 1900°C for 3 h in an argon atmosphere. The room-temperature flexural strength and fracture toughness of the material were 847 MPa and 3.5 MPa·m1/2 , respectively. 相似文献
6.
Microstructural Evolution in Liquid-Phase-Sintered SiC: Part I, Effect of Starting Powder 总被引:1,自引:0,他引:1
Huiwen Xu Tania Bhatia Swarnima A. Deshpande Nitin P. Padture Angel L. Ortiz Francisco L. Cumbrera 《Journal of the American Ceramic Society》2001,84(7):1578-1584
The effect of starting SiC powder (β-SiC or α-SiC), with simultaneous additions of Al2 O3 and Y2 O3 , on the microstructural evolution of liquid-phase-sintered (LPS) SiC has been studied. When using α-SiC starting powder, the resulting microstructures contain hexagonal platelike α-SiC grains with an average aspect ratio of 1.4. This anisotropic coarsening is consistent with interface energy anisotropy in α-SiC. When using β-SiC starting powder, the β→α phase transformation induces additional anisotropy in the coarsening of platelike SiC grains. A strong correlation between the extent of β→α phase transformation, as determined using quantitative XRD analysis, and the average grain aspect ratio is observed, with the maximum average aspect ratio reaching 3.8. Based on these observations and additional SEM and TEM characterizations of the microstructures, a model for the growth of these high-aspect-ratio SiC grains is proposed. 相似文献
7.
Young-Wook Kim Mamoru Mitomo Toshiyuki Nishimura 《Journal of the American Ceramic Society》2002,85(4):1007-1009
Using AlN and RE2 O3 (RE = Y, Yb) as sintering additives, two different SiC ceramics with high strength at 1500°C were fabricated by hot-pressing and subsequent annealing under pressure. The ceramics had a self-reinforced microstructure consisting of elongated α-SiC grains and a grain-boundary glassy phase. High-temperature strength up to 1600°C was measured and compared with that of the SiC ceramics fabricated with AlN and Er2 O3 . SiC ceramics with AlN and Y2 O3 showed the best strength (∼630 MPa) at 1500°C, while SiC ceramics with AlN and Er2 O3 the best strength (∼550 MPa) at 1600°C. 相似文献
8.
Kyeong-Sik Cho Young-Wook Kim † Heon-Jin Choi June-Gunn Lee 《Journal of the American Ceramic Society》1996,79(6):1711-1713
A process based on liquid-phase sintering and subsequent annealing for grain growth is presented to obtain in situ -toughened SiC-30 wt% TiC composites. Its microstructures consist of uniformly distributed elongated α-SiC grains, matrixlike TiC grains, and yttrium aluminum garnet (YAG) as a grain boundary phase. The composites were fabricated from β-SiC and TiC powders with the liquid forming additives of A12 O3 and Y2 O3 by hot pressing. During the subsequent heat treatment, the β→α phase transformation of SiC led to the in situ growth of elongated α-SiC grains. The fracture toughness of the SiC-30 wt% TiC composites after 6-h annealing was 6.9 MPa-m1/2 , approximately 60% higher than that of as-hot-pressed composites (4.4 MPa-m1/2 ). Bridging and crack deflection by the elongated α-SiC grains appear to account for the increased toughness of this new class of composites. 相似文献
9.
Guo-Dong Zhan Yuichi Ikuhara Mamoru Mitomo Rong-Jun Xie Taketo Sakuma Amiya K. Mukherjee 《Journal of the American Ceramic Society》2002,85(2):430-436
The microstructures of fine-grained β-SiC materials with α-SiC seeds annealed either with or without uniaxial pressure at 1900°C for 4 h in an argon atmosphere were investigated using analytical electron microscopy and high-resolution electron microscopy (HREM). An applied annealing pressure can greatly retard phase transformation and grain growth. The material annealed with pressure consisted of fine grains with β-SiC as a major phase. In contrast, the microstructure in the material annealed without pressure consisted of elongated grains with half α-SiC. Energy-dispersive X-ray analysis showed no differences in the amount of segregation of aluminum and oxygen atoms at grain boundaries, but did show a significant difference in the segregation of yttrium atoms at grain boundaries along SiC grains for the two materials. The increased segregation of yttrium ions at grain boundaries caused by the applied pressure might be the reason for the retarded phase transformation and grain growth. HREM showed a thin secondary phase of 1 nm at the grain boundary interface for both materials. The development of a composite grain consisting of a mixture of β/α polytypes during annealing was a feature common to both materials. The possible mechanisms for grain growth and phase transformation are discussed. 相似文献
10.
Swarnima A. Deshpande Tania Bhatia Huiwen Xu Nitin P. Padture Angel L. Ortiz Francisco L. Cumbrera 《Journal of the American Ceramic Society》2001,84(7):1585-1590
The effects of planar-defect density in a β-SiC starting powder and the addition of α-SiC seeds to that powder on microstructural evolution in liquid-phase-sintered (LPS) SiC have been studied separately. Planar-defect density is altered by appropriate heat treatment of an as-received β-SiC starting powder. It was found that a decrease in the planar-defect density in the powder retards the β→α phase transformation rate. It is proposed that, because nucleation of α-SiC occurs on the planar defects present in the β-SiC starting powders, the nucleation rate and the attendant rate of transformation decrease with a reduction in planar-defect density. Consequently, this reduces the frequency of formation of elongated β/α composite grains, resulting in lower average aspect ratios, as the initial untransformed β-SiC grains coarsen in an equiaxed manner. In contrast, addition of external α-SiC seeds has no effect on the β→α phase transformation rate, although a significant reduction in the average aspect ratio occurs. It is proposed that preferential equiaxed coarsening of the α-SiC seeds over elongated coarsening of β/α composite grains occurs, resulting in a reduction of overall coarsening anisotropy. 相似文献
11.
Hidehiko Tanaka Naoto Hirosaki Toshiyuki Nishimura Dong-Woo Shin Sam-Shik Park 《Journal of the American Ceramic Society》2003,86(12):2222-2224
α(6 H )- and β(3 C )-SiC powders were sintered with the addition of AlB2 and carbon. α-SiC powder could be densified to ∼98% of the theoretical density over a wide range of temperatures from 1900° to 2150°C and with the additives of 0.67–2.7 mass% of AlB2 and 2.0 mass% of carbon. Sintering of the β-SiC powder required a temperature of >2000°C for densification with these additives. Grains in the α-SiC specimens grew gradually from spherical-shaped to plate-shaped grains at 2000°C; the 6 H polytype transformed mainly to 4 H . On the other hand, grains in the β-SiC largely grew at >2000°C; the 3 C polytype transformed to 4 H , 6 H , and 15 R . The stacking faults introduced in grains were denser in β-SiC than in α-SiC. The rapid grain growth in the β-SiC specimen was attributed to polytype transformation from the unstable 3 C polytype at the sintering temperature. 相似文献
12.
Young-Wook Kim Mamoru Mitomo Hideyuki Emoto June-Gunn Lee 《Journal of the American Ceramic Society》1998,81(12):3136-3140
By using α- and β-SiC starting powders with similar particle sizes, the effects of initial α-phase content on the microstructure and the mechanical properties of the liquid-phase-sintered and subsequently annealed materials were investigated. The microstructures developed were analyzed by image analysis. When β-SiC powder was used, the grains became elongated. The average diameter decreased with increasing α-SiC content and the aspect ratio showed a maximum at 10%α-SiC and decreased with increasing α-SiC content in the starting powder. Such results suggest that microstructure can be controlled by changing α-phase content in starting powders. The strength increased with increasing α-SiC content in the starting powder while the fracture toughness decreased with increasing α-SiC content. There may be a trade-off in improving both the strength and toughness in SiC ceramics sintered with oxide additives. 相似文献
13.
Cheol-Woo Jang Joosun Kim Suk-Joong L. Kang 《Journal of the American Ceramic Society》2002,85(5):1281-1284
We investigated the effects of the sintering atmosphere on the interface structure and grain-growth behavior in 10-vol%-YAG-added SiC. When α-SiC was liquid-phase-sintered in an Ar atmosphere, the grain/matrix interface was faceted, and abnormal grain growth occurred, regardless of the presence of α-seed grains. In contrast, when the same sample was sintered in N2 , the grain interface was defaceted (rough), and no abnormal grain growth occurred, even with an addition of α-seed grains. X-ray diffraction analysis of this sample showed the formation of a 3C (β-SiC) phase, together with a 6H (α-SiC) phase. These results suggest that the nitrogen dissolved in the liquid matrix made the grain interface rough and induced normal grain growth by an α→β reverse phase transformation. Apparently, the growth behavior of SiC grains in a liquid matrix depends on the structure of the grain interface: abnormal growth for a faceted interface and normal growth for a rough interface. 相似文献
14.
Robert M. Williams Barbara N. Juterbock Charles R. Peters Thomas J. Whalen A.H. Heuer 《Journal of the American Ceramic Society》1984,67(4):c62-c64
The effects of forming pressure and sintering temperature on shrinkuge, density, and phase composition of α- and β-SiC were determined. Alpha SiC developed the 4H phase at the expense of the 6H phase at >2150°C. The beta form converted to the 6H phuse at >2000°C, with intermediate development of the 15R and 4H phases 相似文献
15.
Wonjoong Kim Young-Wook Kim Duk-Ho Cho 《Journal of the American Ceramic Society》1998,81(6):1669-1672
Quantitative texture analysis, which included calculation of the orientation distribution function, was used to demonstrate textures in hot-pressed and subsequently annealed silicon carbide (SiC). The results indicated that the hot pressing and annealing could produce strong textures in SiC. Grain rotation during hot pressing and preferred grain growth of plate-shaped α-SiC grains during annealing both apparently contributed to texture development in the SiC materials. The {111} pole figure in hot-pressed material (mostly ß-SiC) and the (004) pole figure in annealed material (mostly α-SiC) were consistent with the microstructural observations. The fracture toughness of hot-pressed and annealed material measured parallel to the hot-pressing direction (5.7 MPam1/2 ) was higher than that measured perpendicular to the hot-pressing direction (4.4 MPam1/2 ), because of the texture and the microstructural anisotropy. 相似文献
16.
Guo-Dong Zhan Mamoru Mitomo Young-Wook Kim 《Journal of the American Ceramic Society》1999,82(10):2924-2926
Fine-grained (<1 μm) silicon carbide ceramics with high strength were obtained by using ultrafine (∼90 nm) β-SiC starting powders and a seeding technique for microstructural control. The microstructures of the as-hot-pressed and annealed ceramics without α-SiC seeds consisted of fine, uniform, and equiaxed grains. In contrast, the annealed material with seeds had a uniform, anisotropic microstructure consisting of elongated grains, owing to the overgrowth of β-phase on α-seeds. The strength, the Weibull modulus, and the fracture toughness of fine-grained SiC ceramics increased with increasing grain size up to ∼1 μm. Such results suggested that a small amount of grain growth in the fine grained region (<1 μm) was beneficial for mechanical properties. The flexural strength and the fracture toughness of the annealed seeded materials were 835 MPa and 4.3 MPa·m1/2 , respectively. 相似文献
17.
Yutaka Shinoda Takayuki Nagano Fumihiro Wakai 《Journal of the American Ceramic Society》1999,82(3):771-773
Dense nanograined SiC ceramics were obtained by using hot isostatic pressing (HIP). The starting powder was ultrafine β-SiC powder, which had a mean particle size of 30 nm and contained 3.5 wt% free carbon. SiC powders-both boron-doped and undoped-were densified via HIP under an ultrahigh pressure of 980 MPa at a temperature of 1600°C. Both doped and undoped SiC attained the same density (3.12 g/cm3 ) (relative density of 97.1%). The average grain sizes of boron-doped and undoped SiC were 200 and 30 nm, respectively. The compressive flow stress of undoped SiC was 3 times higher than that of boron-doped SiC at temperatures of 1800° and 1700°C; however, the flow stresses of both materials were almost the same at 1600°C. The HIPed SiC that was doped with boron could be deformed at a stress that was one-third lower than that of hot-pressed boron- and carbon-doped SiC with a grain size of 0.8 µm. 相似文献
18.
The α→β reverse transformation in SiC is observed in Si3 N4 -particulate-reinforced-SiC composites made from as-received α-SiC and α-Si3 N4 powders. However, the transformation does not occur to any great extent in composites made from deoxidized Si3 N4 -SiC powder compacts. Detailed transmission electron microscopy shows that most interfaces are covered with an ∼10 Å thick amorphous intergranular film in the composites made from as-received powders, whereas most interfaces are free of such films in the composites made from deoxidized powder compacts. These observations indicate that the α→β reverse transformation in SiC is encouraged by a nitrogen-containing liquid phase that occurs at high temperature in the composites made from the as-received powders. A mechanism is proposed to account for the experimental observations. 相似文献
19.
Feng Ye Michael J. Hoffmann Stefan Holzer Yu Zhou Mikio Iwasa 《Journal of the American Ceramic Society》2003,86(12):2136-2142
The yttrium–sialon ceramics with the composition of Y0.333 Si10 Al2 ON15 and an excess addition of Y2 O3 (2 or 5 wt%) were fabricated by hot isostatic press (HIP) sintering at 1800°C for 1 h. The resulting materials were subsequently heat-treated in the temperature range 1300–1900°C to investigate its effect on the α→β-sialon phase transformation, the morphology of α-sialon grains, and mechanical properties. The results show that α-sialons stabilized by yttrium have high thermal stability. An adjustment of the α-sialon phase composition is the dominating reaction in the investigated Y–α-sialon ceramics during low-temperature annealing. Incorporation of excess Y2 O3 could effectively promote the formation of elongated α-sialon grains during post-heat-treating at relatively higher temperature (1700° and 1900°C) and hence resulted in a high fracture toughness ( K IC = 6.3 MPa·m1/2 ) via grain debonding and pullout effects. Although the addition of 5 wt% Y2 O3 could promote the growth of elongated α grains with a higher aspect ratio, the higher liquid-phase content increased the interfacial bonding strength and therefore hindered interface debonding and crack deflection. The heat treatment at 1500°C significantly changed the morphology of α-sialon grains from elongated to equiaxed and hence decreased its toughness. 相似文献
20.
Microstructural Evolution in Liquid-Phase-Sintered SiC: Part III, Effect of Nitrogen-Gas Sintering Atmosphere 总被引:1,自引:0,他引:1
Angel L. Ortiz Tania Bhatia Nitin P. Padture Giuseppe Pezzotti 《Journal of the American Ceramic Society》2002,85(7):1835-1840
Effects of N2 sintering atmosphere and the starting SiC powder on the microstructural evolution of liquid-phase-sintered (LPS) SiC were studied. It was found that, for the β-SiC starting powder case, there was complete suppression of the β→α phase transformation, which otherwise goes to completion in Ar atmosphere. It was also found that the microstructures were equiaxed and that the coarsening was severely retarded, which was in contrast with the Ar-atmosphere case. Chemical analyses of the specimens sintered in N2 atmosphere revealed the presence of significant amounts of nitrogen, which was believed to reside mostly in the intergranular phase. It was argued that the presence of nitrogen in the LPS SiC helped stabilize the β-SiC phase, thereby preventing the β→α phase transformation and the attendant formation of elongated grains. To investigate the coarsening retardation, internal friction measurements were performed on LPS SiC specimens sintered in either Ar or N2 atmosphere. For specimens sintered in N2 atmosphere, a remarkable shift of the grain-boundary sliding relaxation peak toward higher temperatures and very high activation energy values were observed, possibly due to the incorporation of nitrogen into the structure of the intergranular liquid phase. The highly refractory and viscous nature of the intergranular phase was deemed responsible for retarding the solution–reprecipitation coarsening in these materials. Parallel experiments with specimens sintered using α-SiC starting powders further reinforce these arguments. Thus, processing of LPS SiC in N2 atmosphere open the possibility of tailoring their microstructures for room-temperature mechanical properties and for making high-temperature materials that are highly resistant to coarsening and creep. 相似文献