Epoxy networks for medicine applications: Mechanical properties and in vitro biological properties

This work describes the physicochemical, mechanical, and in vitro biological properties of three epoxy networks based on diglycidyl ether of bisphenol‐A (DGEBA) epoxy prepolymer cured with triethylenetetramine, 1‐(2‐aminoethyl)piperazine (AEP) and isophoronediamine. The mechanical properties were evaluated with respect to impact and flexural tests. Functionality rules the mechanical behavior of epoxy networks by increasing the crosslink density and the flexural modulus, increasing T_g and decreasing the chain flexibility and the impact resistance. The biological interactions between the obtained epoxy polymers and blood were studied by in vitro methods. Studies on the protein adsorption, platelet adhesion, and thrombus formation are presented. The protein adsorption assays onto polymeric surfaces showed that the epoxy networks adsorbed more albumin than fibrinogen. The results about platelet adhesion and thrombus formation indicated that DGEBA‐IPD and DGEBA‐AEP networks exhibits good hemocompatible behavior. The materials revealed no signs of cytotoxicity to Chinese hamster ovary cells, showing a satisfactory cytocompatibility. In this way, we can assume that the epoxy polymers are biocompatible materials. © 2009 Wiley Periodicals, Inc. J Appl Polym Sci, 2009     

Synthesis and characterization of chlorinated soy oil based epoxy resin/glass fiber composites

Composites with good toughness properties were prepared from chemically modified soy epoxy resin and glass fiber without additional petroleum based toughening agent. Chlorinated soy epoxy (CSE) resin was prepared from soybean oil. The CSE was characterised by spectral, and titration method. The prepared CSE was blended with commercial epoxy resin in different ratios and cured at 85°C for 3 h, and post cured at 225°C for 2 h using m‐phenylene diamine (MPDA) as curing agent. The cure temperatures of epoxy/CSE/MPDA with different compositions were found to be in the range of (151.2–187.5°C). The composite laminates were fabricated using epoxy /CSE/MPDA‐glass fiber at different compositions. The mechanical properties such as tensile strength (248–299 MPa), tensile modulus (2.4–3.4 GPa), flexural strength (346–379 MPa), flexural modulus (6.3–7.8 GPa) and impact strength (29.7–34.2) were determined. The impact strength increased with the increase in the CSE content. The interlaminor fracture toughness (G_IC) values also increased from 0.6953 KJ/m² for neat epoxy resin to 0.9514 KJ/m² for 15%CSE epoxy‐modified system. Thermogravimetric studies reveal that the thermal stability of the neat epoxy resin was decreased by incorporation of CSE. POLYM. COMPOS., 2009. © 2008 Society of Plastics Engineers     

Toughening of epoxy systems by brominated epoxy

Blends of brominated epoxy (BE) and conventional epoxy resins were studied following curing with aliphatic triethylenetetramine (TETA), etheric (polyether diamine‐ PEA4), and aromatic (3,3′‐diamino diphenyl sulfone [DDS]) hardeners. The addition of BE resulted in an increase in T_g in all tested blends. Blends with 50 wt% BE cured with TETA demonstrated an increase in flexural modulus and flexural strength, while preserving the elongation. Blends with 40 wt% BE cured with PEA4 and 50 wt% BE cured with DDS resulted in a significant enhanced tensile elongation. The shear strength of all cured systems decreased moderately with the addition of BE exhibiting a mixed mode failure. Analysis of the fracture morphology using electron microscopy supported the increase of toughness levels as a result of incorporating BE to conventional epoxy. A unique nodular and rough fracture morphology was obtained, which is related to a toughening mechanism caused by the addition of BE. It was concluded that blends of BE and conventional epoxy could be used as structural adhesives having high T_g, enhanced mechanical properties and increased toughness. POLYM. ENG. SCI., 59:206–215, 2019. © 2018 Society of Plastics Engineers     

Influence of chemical structure of hardener on mechanical and adhesive properties of epoxy polymers

The mechanical and adhesive properties of epoxy formulations based on diglycidyl ether of bisphenol A cured with various aliphatic amines were evaluated in the glass state. Impact and uniaxial compression tests were used to determine the impact energy, elastic modulus and yield stress, respectively. The adhesion tests were carried out in steel–steel joints using single‐lap shear, T‐peel, and impact adhesive joints geometry. The better mechanical and adhesive behavior of the networks is obtained when exists high flexibility of chain between crosslink and/or high elastic modulus. The 1‐(2‐aminoethyl)piperazine epoxy network presents the best adhesive properties, high flexibility, and the largest impact energy. However, it possesses low elastic modulus and yield stress. Also, exhibits increases in peel strength and impact energy while reductions in lap shear strength. © 2010 Wiley Periodicals, Inc. J Appl Polym Sci, 2010     

Incorporation of silicon dioxide nanoparticles at the carbon fiber‐epoxy matrix interphase and its effect on composite mechanical properties

Functionalized silicon dioxide nanoparticles (nano‐fSiO₂) were uniformly deposited on the surface of carbon fibers (CFs) using a coating process which consisted of immersing the fibers directly in a suspension of nano‐fSiO₂ particles and epoxy monomers in 1‐methyl‐2‐pyrrolidinone (NMP). The 0° flexural properties, 90° flexural properties, and Interlaminar shear strength (ILSS) mechanical properties of unidirectional epoxy composites made with nano‐fSiO₂+epoxy sized carbon fibers, with control fibers, and with epoxy‐only sized fibers were measured and compared. An obvious increase of the fiber/matrix adherence strength was obtained with the nano‐fSiO₂+epoxy coating. The nano‐fSiO₂+epoxy sized CF/epoxy composites showed a relative increase of 15%, 50%, and 22% in comparison to control fibers, for the Interlaminar shear strength, the 90^° flexural strength and the 90° flexural modulus, respectively, but little e difference was measured between the different systems for the 0° flexural properties. The observation of the fracture surfaces by scanning electron microscopy of composite fracture confirmed the improvement of the interfacially dependent mechanical properties. POLYM. COMPOS., 38:1474–1482, 2017. © 2015 Society of Plastics Engineers     

Synthesis of curing agent for epoxy resin based on halogenophosphazene

Epoxy resins are, due to their excellent properties (such as chemical resistance, dimensional stability, and heat resistence), widely used in practice. The basic principle of curing epoxy resins with a hardener containing multiple amino groups is the crosslinking reaction between active hydrogen atoms in the hardener and the oxirane groups in the epoxy resin. This study deals with the synthesis and characterization of hexachloro‐cyclo‐triphosphazene derivative and its subsequent use for curing epoxy resins. The new hardener was prepared from hexachloro‐cyclo‐triphosphazene by nucleophilic substitution with isophorone diamine and its curing capability was compared with original isophorone diamine. The prepared derivative hexaisophorone diamino‐cyclo‐triphosphazene (HICTP) provided advantages over conventional curing system, as it improved mechanical properties as well as the flame resistance. Testing of the cured epoxy resin during burning was carried out using dual cone calorimeter, which enables more extensive monitoring of parameters in comparison with testing using oxygen index that has been used in many publications. The epoxy resin cured with the prepared phosphorus containing HICTP exhibits lower values for total heat release, amount of smoke released and oxygen consumed, which may cause a slower flame spread. © 2015 Wiley Periodicals, Inc. J. Appl. Polym. Sci. 2016 , 133, 42917.     

Curing kinetics and mechanical properties of fast curing epoxy resins with isophorone diamine and N-(3-aminopropyl)-imidazole

Fast curing epoxy resins were prepared by the reactions of diglycidyl ether of bisphenol A with isophorone diamine (IPD) and N-(3-aminopropyl)-imidazole (API), and their curing kinetics and mechanical properties influenced by IPD content were also investigated. The analysis of curing kinetics was based on the nonisothermal differential scanning calorimetry (DSC) data with the typical Kissinger, Ozawa, and Flynn–Wall–Ozawa models, respectively. The glass-transition temperature was also measured by the same technique. Additionally, the mechanical properties including flexural, impact, and tensile performances were tested, and the curing time was estimated by isothermal DSC. The degree of cure (α) dependency of activation energy (E_a ) revealed the complexity of curing reaction. Detailed analysis of the curing kinetics at the molecular level indicated that the dependence of E_a on the α was a combined effect of addition reaction, autocatalytic reaction, viscosity, and steric hindrance. From the nonisothermal curves, the curing reaction mechanism could be proposed according to the increasingly obvious low temperature peaks generated by the addition reaction of epoxy group with the primary amines in API and IPD molecules. Using the preferred resin formulation, the resin system could be cured within 10 min at 120 °C with a relatively good mechanical performance. © 2019 Wiley Periodicals, Inc. J. Appl. Polym. Sci. 2019 , 136, 47950.     

Synthesis of EP‐POSS mixture and the properties of EP‐POSS/epoxy,SiO2/epoxy,and SiO2/EP‐POSS/epoxy nanocomposite

The hybrid material of EP‐POSS mixture was synthesized by the hydrolysis and condensation of (γ‐glycidoxypropyl) trimethoxysilane. A series of binary systems of EP‐POSS/epoxy blends, epoxy resin modified by silica nanoparticles (SiO₂/epoxy), and ternary system of SiO₂/EP‐POSS/epoxy nanocomposite were prepared. The dispersion of SiO₂ in the matrices was evidenced by transmission electron micrograph, and the mechanical properties, that is, flexural strength, flexural modulus, and impact strength were examined for EP‐POSS/epoxy blends, SiO₂/epoxy, and SiO₂/EP‐POSS/epoxy, respectively. The fractured surface of the impact samples was observed by scanning electron micrograph. Thermogravimetry analysis were applied to investigate the different thermal stabilities of the binary system and ternary system by introducing EP‐POSS and SiO₂ to epoxy resin. The results showed that the impact strength, flexural strength, and modulus of the SiO₂/EP‐POSS/epoxy system increased around by 57.9, 14.1, and 44.0% compared with the pure epoxy resin, T_i, T_max and the residues of the ternary system were 387°C, 426°C, and 25.2%, increased remarkably by 20°C, 11°C and 101.6% in contrast to the pure epoxy resin, which was also higher than the binary systems. © 2013 Wiley Periodicals, Inc. J. Appl. Polym. Sci. 130: 810‐819, 2013     

Mechanical properties–morphology relationships in nano‐/microstructured epoxy matrices modified with PEO–PPO–PEO block copolymers

Epoxy‐based blends containing poly(ethylene oxide)‐co‐poly(propylene oxide)‐co‐poly(ethylene oxide) (PEO–PPO–PEO) block copolymers with different PEO/PPO molar ratios have been investigated in order to analyze the effect of the generated morphologies and interactions between components on the mechanical properties of the blends. Mechanical, morphological and dynamic mechanical analyses indicate that the observed increase of flexural modulus can be related to the decrease of free volume. In modified systems that remain miscible, an increase of flexural modulus, strength and fracture toughness can be observed. Also, macrophase‐ and microphase‐separated systems show an increase of fracture toughness but not of flexural modulus and strength at low contents of block copolymers. Copyright © 2007 Society of Chemical Industry     

Synthesis and characterization of high solid content aqueous polyurethane dispersion

Aqueous polyurethane (APU) dispersions having a solid content of 50% were synthesized using dimethyol propionic acid (DMPA) as the stabilizing moiety. The principal diols used were poly‐1,4‐butylene adipate glycol (PBA). The diisocyanates used in this study were a 30:70 blend of hexamethylene diisocyanate (HDI) and isophorone diisocyanate (IPDI). All these samples were neutralized using triethylamine (TEA) and chain‐extended using ethylene diamine (EDA). The effects of the COOH content, NCO/OH molar ratio, and molecular weight (M_n) of PBA on the properties of APU dispersion and its cast film were studied. Dynamic light scattering results revealed that these high solid content dispersions shown broad particle size distributions as well as bimodal. Differential scanning calorimetry (DSC) and dynamic mechanical thermal analysis (DMA) results showed that as the hard segment content increased, the melting point (T_m) of the APU cast film increased, but the glass transition temperature (T_g) did not show significant alteration, when a PBA lower than 1000 M_n was used, the APU exhibited faint soft‐segment crystallization and tended to form amorphous polymer. Tensile and T‐peel strength tests attained excellent mechanical properties, such as a maximum Young's modulus of 166 MPa and the elongation at break reached to 2000%. T‐peel strength test (PVC/PVC) yielded a maximum peel strength value of 8.8 N/mm. © 2007 Wiley Periodicals, Inc. J Appl Polym Sci, 2007     

Preparation of a branched amine and physical and thermal studies of epoxy compositions including the amine compound

A branched amine, abbreviated as EATP, was synthesized by reacting ethylene diamine with methyl acrylate, followed by reaction with xylylene diamine via a two‐step process. The prepared EATP (in the range of 5–30 parts per resin) was added to epoxy compositions with bisphenol A epoxy resin and a curing agent, xylylene diamine. The epoxy compositions were cured at high temperatures and processed for flexural strength testing and dynamic mechanical analysis. The results showed that the flexural strength was improved by 13% when 10% EATP was present in the epoxy matrix, but there was a decrease in tan δ and storage modulus values. Moreover, the degree of fire hazard of the epoxy compositions and EATP was studied by measuring the heat release rate (HRR). The reduction in the HRR with higher amounts of EATP in the epoxy indicated that the xylylene groups of EATP enhance the thermal stability of the resin. © 2018 Wiley Periodicals, Inc. J. Appl. Polym. Sci. 2018 , 135, 46233.     

Bisphenol containing novel polyimides/glass fiber composites

A new diamine was synthesized using bisphenol‐A and p‐amino benzoic acid. Polyimides I and II were prepared with the diamine and pyromellitic dianhydride/3,3′,4,4′ benzophenone tetracarboxylic acid dianhydride. Bismaleimide (BMI) was synthesized using the same diamine and maleic anhydride. The prepared diamine and polyimides were characterized using FTIR. Thermo gravimetric analysis was used to study the thermal properties of synthesized polyimides and BMI. Woven glass fabric/unidirectional glass fiber‐polyimide/BMI composites were made and their properties (fiber volume fraction, density, tensile, flexural, impact, and hardness) were studied and compared with a few representative carbon fiber polyimide, carbon fiber–epoxy, and glass fiber–epoxy composites. The prepared composites were subjected to thermal aging and moisture absorption and their effects on tensile and flexural properties were studied. POLYM. COMPOS., 28: 372–380, 2007. © 2007 Society of Plastics Engineers     

Structure,thermal, and mechanical properties of DDM‐hardened epoxy/benzoxazine hybrids: Effects of epoxy resin functionality and ETBN toughening

Bifunctional, trifunctional, and tetrafunctional epoxy (EP) resins were hardened with stoichiometric amount of 4,4′‐diaminodiphenyl methane in presence and absence of benzoxazine (BOX). The EP/BOX ratio of the hybrid systems was constant, viz. 50/50 wt %. For the bifunctional EP, the EP/BOX range covered the ratios 75/25 and 25/75 wt %, as well. Epoxy‐terminated liquid nitrile rubber (ETBN) was incorporated in 10 wt % in the systems with trifunctional and tetrafunctional EP, and in 10, 15, and 20 wt % in the EP/BOX with bifunctional EP to improve their toughness. Information on the structure and morphology of the hybrid systems was received from differential scanning calorimetric, dynamic‐mechanical thermal analysis, atomic force microscopic, and scanning electron microscopic studies. The flexural, fracture mechanical properties, thermal degradation, and fire resistance of the EP/BOX and EP/BOX/ETBN hybrids were determined. It was found that some homopolymerized BOX was built in the EP/BOX conetwork in form of nanoscale inclusions, whereas ETBN formed micron scaled droplets of sea‐island structure. Incorporation of BOX improved the charring and fire resistance, enhanced the flexural modulus and strength, reduced the glass transition (T_g), the fracture toughness, and energy. Additional modification with ETBN decreased the charring, fire resistance, flexural modulus and strength, as well as T_g, however, improved the fracture toughness and especially the fracture energy. © 2012 Wiley Periodicals, Inc. J. Appl. Polym. Sci., 2013     

Toughening of an epoxy resin with hydroxy‐terminated poly(arylene ether nitrile) with pendent tertiary butyl groups

Hydroxy‐terminated poly(arylene ether nitrile) oligomers with pendent tert‐butyl groups (PENTOH) were synthesized by the nucleophilic aromatic substitution reaction of 2,6‐dichlorobenzonitrile with tert‐butyl hydroquinone in N‐methyl‐2‐pyrrolidone medium with anhydrous potassium carbonate as a catalyst at 200°C in a nitrogen atmosphere. The PENTOH oligomers were blended with diglycidyl ether of bisphenol A epoxy resin and cured with 4,4′‐diaminodiphenyl sulfone. The curing reaction was monitored with infrared spectroscopy and differential scanning calorimetry. The morphology, fracture toughness, and thermomechanical properties of the blends were investigated. The scanning electron micrographs revealed a two‐phase morphology with a particulate structure of the PENTOH phase dispersed in the epoxy matrix, except for the epoxy resin modified with PENTOH with a number‐average molecular weight of approximately 4000. The storage modulus of the blends was higher than that of the neat epoxy resin. The crosslink density calculated from the storage modulus in the rubbery plateau region decreased with an increase in PENTOH in the blends. The fracture toughness increased more than twofold with the addition of PENTOH oligomers. The tensile strength of the blends increased marginally, whereas the flexural strength decreased marginally. The dispersed PENTOH initiated several toughening mechanisms, which improved the fracture toughness of the blends. The thermal stability of the epoxy resin was not affected by the addition of PENTOH to the epoxy resin. © 2007 Wiley Periodicals, Inc. J Appl Polym Sci 2007     

Blends of epoxy resin with amine‐terminated polyoxypropylene elastomer: Morphology and properties

A liquid diglycidyl ether of bisphenol A (DGEBA) epoxy resin is blended in various proportions with amine‐terminated polyoxypropylene (POPTA) and cured using an aliphatic diamine hardener. The degree of crosslinking is varied by altering the ratio of diamine to epoxy molecules in the blend. The mixture undergoes almost complete phase separation during cure, forming spherical elastomer particles at POPTA concentrations up to 20 wt %, and a more co‐continuous morphology at 25 wt %. In particulate blends, the highest toughness is achieved with nonstoichiometric amine‐to‐epoxy ratios, which produce low degrees of crosslinking in the resin phase. In these blends, the correlation between G_IC and plateau modulus (above the resin T_g), over a wide range of amine‐to‐epoxy ratios, confirms the importance of resin ductility in determining the fracture resistance of rubber‐modified thermosets. © 1999 John Wiley & Sons, Inc. J Appl Polym Sci 72: 427–434, 1999     

Properties of a reactive‐graphitic‐carbon‐nanofibers‐reinforced epoxy

Our previous studies showed that herringbone graphitic GNFs surface‐derivatized with reactive linker molecules bearing pendant primary amino functional groups capable of binding covalently to epoxy resins. Of special importance, herringbone GNFs derivatized with 3,4′‐oxydianiline (GNF‐ODA) were found to react with neat butyl glycidyl ether to form mono‐, di‐, tri‐, and tetra‐glycidyl oligomers covalently coupled to the ODA pendant amino group. The resulting reactive GNF‐ODA (butyl glycidyl)_n nanofibers, r‐GNF‐ODA, are especially well suited for reactive, covalent incorporation into epoxy resins during thermal curing. Based on these studies, nanocomposites reinforced by the r‐GNF‐ODA nanofibers at nanofiber loadings of 0.15–1.3 wt% were prepared. Flexural property of cured r‐GNF‐ODA/epoxy nanocomposites were measured through three‐point‐bending tests. Thermal properties, including glass transition temperature (T_g) and coefficient of thermal expansion (CTE) for the nanocomposites, were investigated using thermal mechanical analysis. The nanocomposites containing 0.3 wt% of the nanofibers gives the highest mechanical properties. At this 0.3‐wt% fiber loading, the flexural strength, modulus and breaking strain of the particular nanocomposite are increased by about 26, 20, and 30%, respectively, compared to that of pure epoxy matrix. Moreover, the T_g value is the highest for this nanocomposite, 14°C higher than that of pure epoxy. The almost constant change in CTEs before and after T_g, and very close to the change of pure epoxy, is in agreement with our previous study results on a chemical bond existing between the r‐GNF‐ODA nanofibers and epoxy resin in the resulting nanocomposites. POLYM. COMPOS., 28:605–611, 2007. © 2007 Society of Plastics Engineers     

Mode I and Mode II delamination resistance and mechanical properties of woven glass/epoxy–PU IPN composites

The effect of polyurethane on the mechanical properties and Mode I and Mode II interlaminar fracture toughness of glass/epoxy composites were studied. Polyurethanes (PU) synthesized using polyols and toluene diisocyanate were employed as modifier for epoxy resin by forming interpenetrating polymer network. The PU/Epoxy IPN was used as matrix material for GFRP. PU modified epoxy composite laminates having varying PU contents were prepared. The effect of PU content on the mechanical properties like interlaminar fracture toughness (Mode I, G_1c and Mode II, G_IIc), tensile strength, flexural strength, and Izod impact strength were studied. The morphological studies were conducted on the fractured surface of the composite specimen by scanning electron microscopy (SEM). Tensile strength, flexural strength, and impact strength of PU‐modified epoxy composite laminates were found to increase inline with interlaminar fracture toughness (G_1c and G_IIc) with increasing PU content to a certain limit and then it was found to decrease with increase in PU content. It was observed that toughening of epoxy with PU increases the Mode I and Mode II delamination toughness up to 17 and 120% higher than that of untoughened composite specimen, respectively. POLYM. COMPOS., 2008. © 2008 Society of Plastics Engineers     

Mechanical and anticorrosion properties of furan/epoxy‐based basalt fiber‐reinforced composites

A furan/epoxy blend applicable to composite manufacture was studied and corresponding basalt fiber‐reinforced composites were prepared. The processability, mechanical properties, and reasons for the improved mechanical properties of this blend were investigated by rheology machine, mechanical testing machine, and scanning electron microscopy. With excellent processability, furan/epoxy was suitable for manufacturing composites. Furan/epoxy with the ratio of 5/5 showed the best properties, and the impact strength, flexural strength and flexural modulus were 15.43 kJ/m², 102.81 MPa, and 3209.40 MPa, respectively. The river‐like fracture surface of the furan/epoxy system was well consistent with the mechanical properties. The mechanical and anti‐corrosive properties of basalt fiber‐reinforced furan/epoxy composites were also studied. The mechanical properties of composites changed the same as those of furan/epoxy matrix did. Furan resin effectively improved the anti‐acid but not anti‐alkali property of composites, probably because furan could be cured in acidic condition and basalt fiber was resistant to acid and alkali. © 2017 Wiley Periodicals, Inc. J. Appl. Polym. Sci. 2017 , 134, 44799.     

Effect of processing techniques on the performance of Epoxy/MWCNT nanocomposites

The aim of this study is to investigate the optimum technique to disperse Multi‐Walled Carbon Nanotubes (MWCNTs) in SC‐1 epoxy uniformly and to evaluate the effect of processing technique on the performance of SC‐1 epoxy. To achieve better dispersion, MWCNT was mixed with SC‐1 resin directly or premixed with a solvent and then mixed with SC‐1 resin after evaporating the solvent using sonication, thinky mixing and three‐roll mill methods either in isolation or combination. Flexural tests were performed to evaluate mechanical performances and results exhibit up to 27.13, 13.51, and 21.99% improvement on flexural strength, flexural modulus, and maximum strain, respectively, over neat epoxy with only 0.2 wt % loading. Dynamic mechanical analysis (DMA), differential scanning calorimetry (DSC), thermogravimetric analysis (TGA) indicated improvement in storage modulus, T_g, inflection temperature, and residue content, respectively over neat SC‐1 epoxy. Thermal and mechanical properties at higher loading conditions were seen to either reduce or not significantly improve. This was attributed to high viscosity of nanocomposites as determined by rheological analysis which prevents good dispersion of MWNCTs into epoxy system at 0.4 wt % loading. © 2012 Wiley Periodicals, Inc. J. Appl. Polym. Sci., 2013     

Micromechanics for fiber volume percent with a photocure vinyl ester composite

Micromechanics for fiber volume percent (V_f) from 0.0V_f to 54.0 V_f were conducted using (3 mm long × 9 μm diameter) high‐purity quartz fibers in a visible‐light vinyl ester particulate‐filled photocure resin. MTS fully articulated four‐point bend fixtures were used with a 40 mm test span and 50 × 2 × 2 mm³ sample dimensions. Specimens were tested following the combined modified ASTM standards for advanced ceramics ASTM‐C‐1161–94 and polymers ASTM‐D‐6272–00 for modulus, flexural strength, and yield strength. Experimental data provided reliable statistical support for the dominant fiber contribution expressed through the rule‐of‐mixtures theory as a valid representation of micromechanical physics. The rule‐of‐mixtures micromechanics described by V_f could explain 92, 85, and 78% of the variability related to modulus, flexural strength, and yield strength respectively. Statistically significant improvements with fiber addition began at 10.3V_f for modulus, 5.4V_f for flexural strength, and 10.3V_f for yield strength, p < 0.05. In addition, correlation matrix analysis was performed for all mechanical test data. An increase in V_f correlated significantly with increases in modulus, flexural strength, and yield strength as measured by the four‐point bending test, p < 10⁻¹⁰. All mechanical properties in turn correlated highly significantly with one another, p < 10⁻⁹. POLYM. COMPOS., 28:294–310, 2007. © 2007 Society of Plastics Engineers