甲基丙烯酸甲酯-甲基丙烯酸三氟乙酯共聚物细乳液的合成及其表征

以甲基丙烯酸甲酯(MMA)和甲基丙烯酸三氟乙酯(TFEMA)为反应单体进行细乳液聚合,制得了MMA-co-TFEMA共聚物乳液。利用FTIR和GPC表征了共聚物的结构和分子量,采用激光光散射法及透射电镜对乳胶粒子的粒径大小及形貌进行了表征,并通过接触角法对共聚物膜的表面性能进行了研究。结果表明,与常规乳液相比,以细乳液方法制得的MMA-co-TFEMA共聚物乳液稳定性好,粒径分布窄,聚合物的分子量分布窄,并且共聚物膜随着氟含量的增加疏水疏油性增强,表面能降低。     

Miniemulsion and conventional emulsion copolymerization of styrene and butadiene: A comparative kinetic study

The kinetics of conventional and miniemulsion copolymerizations of styrene and butadiene were compared using the Mettler RC1 calorimeter. A two‐step homogenization procedure was applied to obtain miniemulsions of these monomers with hexadecane as the costabilizer. The results indicated that the miniemulsion polymerizations proceeded mainly by nucleation in the monomer droplets, while in the conventional emulsion polymerizations, particle formation occurred by a combination of micellar and homogeneous nucleation. The overall rate of miniemulsion polymerization was faster than the corresponding conventional emulsion system if the surfactant concentration was below the critical micelle concentration (cmc) and slower if the surfactant concentration was above the cmc. The homogenization process is important for making stable miniemulsion systems, but had no effect on the conventional emulsion system (without hexadecane), most likely because of the second stage addition of the butadiene monomer. The dependencies of the rate of polymerization (heat of reaction) and number of particles on the surfactant concentration differed for the two types of polymerization systems. © 2006 Wiley Periodicals, Inc. J Appl Polym Sci 101: 2304–2312, 2006     

In situ surfactant generation as a means of miniemulsification?

In situ emulsification, where the surfactant is synthesized spontaneously at the oil/water interface, has been put forth as a simpler method for the preparation of miniemulsions‐like systems. Miniemulsions are relatively stable oil‐(e.g., monomer)‐in‐water emulsions having droplet sizes anywhere in the range of 50–500 nm, and are typically created with high shear and stabilized by the combination a surfactant and a costabilizer. Using the in situ method of preparation, emulsion stability and droplet and particle sizes were monitored and compared with conventional emulsions and miniemulsions. Styrene emulsions prepared by the in situ method do not demonstrate the stability of a comparable miniemulsion. Upon polymerization, the final particle size generated from the in situ emulsion did not differ significantly from the comparable conventional emulsion polymerization; the reaction mechanism for in situ emulsions is more like conventional emulsion polymerization rather than miniemulsion polymerization. Similar results were found when the in situ method was applied to controlled free radical polymerizations (CFRP), which have been advanced as a potential application of the method. Molecular weight control was found to be achieved via diffusion of the CFRP agents through the aqueous phase owing to limited water solubilities. © 2008 Wiley Periodicals, Inc. J Appl Polym Sci, 2009     

细乳液聚合制备改性硅溶胶／聚丙烯酸酯复合乳液

常温下一步法制备改性硅溶胶,并通过细乳液聚合制备改性硅溶胶／聚丙烯酸酯复合乳液。考查了温度对聚合速率和单体转化率的影响以及不同乳化剂含量下聚合过程中乳胶粒粒径的变化情况;测试了乳胶膜的吸水率,并用接触角法表征了乳胶膜的表面自由能。     

Emulsifier‐free miniemulsion polymerization of styrene using a cationic initiator

Polystyrene latex particles were synthesized using a method based on emulsifier‐free miniemulsion polymerization under ultrasonic irradiation in the presence of 2,2′ azobis (2‐amidinopropane) dihydrochloride (V‐50) as a cationic ionizable water‐soluble initiator and cetyl alcohol as costabilizer. The optimized conditions were obtained by using various parameters, such as the amounts of monomer and initiator, and the time and power of ultrasonic irradiation. In optimal conditions, the latex particles appeared to be about 250 nm in diameter through scanning electron microscopy (SEM). The SEM and gel permeation chromatography (GPC) analyses and monomer conversions of emulsifier‐free miniemulsion polymerization were compared with those of conventional emulsifier‐free emulsion polymerization using V‐50 as initiator in both cases. The results showed that in the miniemulsion polymerization, the rate of polymerization (Rp) was significantly higher, and latex particles were significantly smaller than those in the conventional emulsion polymerization. © 2007 Wiley Periodicals, Inc. J Appl Polym Sci, 2007     

Preparation and surface properties of core‐shell polyacrylate latex containing fluorine and silicon in the shell

The core‐shell polyacrylate latex particles containing fluorine and silicon in the shell were successfully synthesized by a seed emulsion polymerization, using methyl methacrylate (MMA) and butyl acrylate (BA) as main monomers, dodecafluoroheptyl methacrylate (DFMA), and γ‐(methacryloxy) propyltrimethoxy silane (KH‐570) as functional monomers. The influence of the amount of fluorine and silicon monomers on the emulsion polymerization process and the surface properties of the latex films were discussed, and the surface free energy of latex films were estimated using two different theoretical models. The emulsion and its films were characterized by particle size distribution (PSD) analysis, transmission electron microscopy (TEM), Fourier transform infrared spectrum (FTIR), nuclear magnetic resonance (¹H‐NMR and ¹⁹F‐NMR) spectrometry, contact angle (CA) and X‐ray photoelectron spectroscopy (XPS), differential scanning calorimetry (DSC), and thermogravimetry (TG) analysis. The results indicate that the average particle size of the latex particles is about 160 nm and the PSD is narrow, the synthesized latex particles exist with core‐shell structure, and a gradient distribution of fluorine and silicon exist in the latex films. In addition, both the hydrophobicity and thermal stability of the latex films are greatly improved because of the enrichment of fluorine and silicon at the film‐air interface, and the surface free energy is as low as 15.4 mN/m, which is comparable to that of polytetrafluoroethylene (PTFE). © 2010 Wiley Periodicals, Inc. J Appl Polym Sci, 2011     

Polymerization of fluoroacrylate and guar gum copolymer as a new pretreatment paste for ink‐jet printing of polyester

A novel pretreatment paste containing fluoroacrylate copolymer and modified Guar Gum was carried out on the polyester fabric to provide partial water repellency and printability after inkjet printed with water‐based disperse dye inks. The stable fluorinated pastes were prepared via miniemulsion polymerization of fluoroalkyl acrylates, styrene, 2‐ethylhexyl acrylate, and modified guar gum in the presence of AIBN as initiator, CTAB and polyoxyethylene polyaryl ether as surfactants under suitable reaction conditions. In the analysis of monomer conversion and particle size, the highest polymerization rate with smallest particle size was obtained with increasing concentration of surfactants and initiator but the decreasing degree of substitution of guar gum to imply stronger interactions between fluoroacrylate monomers, hydroxyl groups of modified guar gum and EO units of nonionic surfactants. The 30% of stock fluorinated paste with urea concentration of 6% provided the prints with highest K/S value, satisfactory edge acuity and least color difference between front and back sides of the fabric to show more transparency. The rating 80 of water repellency tested on the best treated polyester fabric demonstrated stain proof properties after sprayed with water and dried. © 2009 Wiley Periodicals, Inc. J Appl Polym Sci, 2009     

Preparation and characterization of silica sol/fluoroacrylate core–shell nanocomposite emulsion

The silica sol/fluoroacrylate core?Cshell nanocomposite emulsion was successfully synthesized via traditional emulsion polymerization through grafting of KH-570 onto silica particles. Comparing the performance of the polyacrylate copolymer, the fluorinated polyacrylate copolymer and the silica sol/fluoroacrylate core?Cshell nanocomposite emulsion, we can come to a conclusion that the silica sol/fluoroacrylate core?Cshell nanocomposite emulsion presents significantly excellent performance in all aspects. The products were characterized by Fourier transform infrared (FTIR), photon correlation spectroscopy (PCS), transmission electron microscopy (TEM), thermogravimetry (TGA), Contact angle and UV?Cvis analyses techniques. The chemical structure of polyacrylate copolymer, fluorinated polyacrylate copolymer and silica sol/fluoroacrylate nanocomposite were detected by FTIR. The size and stability of emulsion latex particles were determined by PCS technique. TEM analysis confirmed that the resultant latex particle has the core?Cshell structure, obviously. The water absorption and contact angle data also showed that the silica sol/fluoroacrylate nanocomposite film has good hydrophobic performance. TGA analysis indicated the weight loss of the silica sol/fluoroacrylate nanocomposite film begins at around 350?°C which testifies its good thermal stability. The UV?Cvis spectroscopy analysis showed that the silica sol/fluoroacrylate nanocomposite film possess UV?Cvis shielding effect when the added volume amount of KH570 modified silica sol is up to 5?mL. Therefore, the excellent properties of hydrophobicity, thermodynamics and resistance to ultraviolet provide the silica sol/fluoroacrylate nanocomposite film with potential applications in variety fields. In addition, the formation mechanism of core?Cshell structure silica sol/fluoroacrylate nanocomposite latex particles was speculated.     

N-苯基马来酰亚胺与苯乙烯共聚物乳液的研究

采用种子乳液聚合法制备了N-苯基马来酰亚胺(NPMI)与苯乙烯(St)共聚物乳液,讨论了单体配比对共聚物乳液的聚合稳定性、转化率、流变性、表面张力、粒径大小及分布的影响。结果表明:随着混合单体中NPMI含量的增加,NPMI与St混合单体的转化率降低,聚合物乳液的凝胶量增大,聚合稳定性减弱,黏度逐渐增加。所得共聚物乳液粒径为70~80nm,粒径分布均匀。     

Preparation and characterization of trilayer core–shell polysilsesquioxane–fluoroacrylate copolymer composite emulsion particles

Polysilsesquioxane–fluoroacrylate copolymer [poly(methyl methacrylate)–butyl acrylate–dodecafluoroheptyl methacrylate)] (FPSQ) composite latex particles with a trilayer core–shell morphology were manufactured by seeded emulsion polymerization, where PSQ latex particles bearing reactive methacryloxypropyl moieties were first produced by the hydrolysis‐condensation of (3‐methacryloxypropyl)trimethoxysilane, and then they were utilized as seeds, with methyl methacrylate, butyl acrylate, and dodecafluoroheptyl methacrylate as the inner and outer shell monomers. Fourier‐transform infrared spectra and ¹H‐NMR confirm the structure of the FPSQs. Transmission electron microscopy and scanning electron microscopy demonstrate that the obtained composite emulsion particles emerge with the trilayer core–shell pattern. Due to the anchoring of PSQ nanoparticles, the thermal stabilities of the FPSQ films are strengthened, and the resistance to heat is gradually improved along with the increase of the fluoroacrylate dose in the polymer matrix composite. X‐ray photoelectron spectroscopy, atomic force microscopy (AFM), and hydrophobicity investigations indicate that the fluorinated chain segments tend to concentrate at the film–air two‐phase interface. In addition, the AFM result denotes that importing more fluorine into the FPSQ hybrid material will engender greater phase separation and enrichment of the fluoroalkyl segments and a rougher morphology. Thus, the water contact angle of the FPSQ film can ultimately reach 121.4°. © 2017 Wiley Periodicals, Inc. J. Appl. Polym. Sci. 2017 , 134, 44845.     

High pressure semibatch emulsion and miniemulsion copolymerization of vinyl acetate and ethylene

This study presents the experimental study of semibatch emulsion and miniemulsion copolymerization of vinyl acetate (VAc) and ethylene to vinyl acetate-ethylene (VAE) copolymer at 60°C and 80–300 psig. In the miniemulsion copolymerization, a water-soluble initiator (K₂S₂O₈) is used and VAc miniemulsion is prepared in presence of surfactant and cosurfactant using a sonicator or a high-shear homogenizer. Then, ethylene gas is supplied to the reactor at constant partial pressure. In a miniemulsion process, the mass transfer limitations of VAc from monomer droplets to the aqueous phase, and to micelles or polymer latex particles that are present in conventional macro-emulsion polymerization can be eliminated and the transfer of ethylene dissolved in the aqueous phase to the miniemulsion droplets is the major ethylene transport process for the polymerization. The experimental data show that the amount of ethylene incorporation into the copolymer is higher in miniemulsion polymerization than in emulsion polymerization. The ethylene pressure has been found to have a strong impact on the ethylene incorporation into the copolymer phase in both emulsion and miniemulsion copolymerizations but the increase is more pronounced in miniemulsion case. The VAE copolymer latex particles prepared by miniemulsion polymerization exhibited higher storage stability than those prepared by macro-emulsion polymerization.     

Particle morphology and NMR structure of polymethylmethacrylate/polystyrene emulsifier‐free core–shell cationic latices in the presence of DBMEA

In the absence of emulsifier, we prepared stable emulsifier‐free polymethylmethacrylate/polystyrene (PMMA/PSt) copolymer latex by batch method with comonomer N,N‐dimethyl, N‐butyl, N‐methacryloloxylethyl ammonium bromide (DBMEA) by using A1BN as initiator. The size distribution of the latex particles was very narrow and the copolymer particles were spherical and very uniform. Under the same recipe and polymerization conditions, PMMA/PSt and PSt/PMMA composite polymer particle latices were prepared by a semicontinuous emulsifier‐free seeded emulsion polymerization method. The sizes and size distributions of composite latex particles were determined both by quasi‐elastic light scattering and transmission electron microscopy (TEM). The effects of feeding manner and staining agents on the morphologies of the composite particles were studied. The results were as follows: the latex particles were dyed with pH 2.0 phosphotungestic acid solution and with uranyl acetate solution, respectively, revealing that the morphologies of the composite latex particles were obviously core–shell structures. The core–shell polymer structure of PMMA/PSt was also studied by ¹H, ¹³C, 2D NMR, and distortionless enhancement by polarization transfer, or DEPT, spectroscopy. Results showed that PMMA/PSt polymers are composed of PSt homopolymer, PMMA homopolymer, and PMMA‐g‐PSt graft copolymers; results by NMR are consistent with TEM results. © 2005 Wiley Periodicals, Inc. J Appl Polym Sci 97: 1681–1687, 2005     

Effect of ionic liquids on stability of O/W miniemulsion for application of low emission coating products

Room temperature ionic liquids (RTILs) are non-volatile organic salts. They may replace conventional coalescing agents in latex coating thus reducing volatile organic compounds (VOCs) emission as well as improving performance of latex coating products such as better thermal stability, conductivity, and antifouling property. The formation of latex coating containing RTILs can be achieved by encapsulation of RTILs inside particles via miniemulsion polymerization. In this study, the role of RTILs and its concentration on stability of miniemulsion during storage and polymerization were investigated. It has been found that, above a critical concentration (10 wt%), adding more RTILs to oil phase may weaken miniemulsion stability during storage aswell as polymerization. Such observations were consistent with the zeta potential measurement for miniemulsions prepared at the similar conditions. The results obtained here would be a useful guideline for the development of new waterborne coating products with desirable functions and particle sizes.     

Seeded emulsion polymerization of n-butyl acrylate utilizing miniemulsions

Nucleation of polymer particles in the seeded emulsion polymerization of n-butyl acrylate (BuA) was studied through experiments designed to control the amount of new particles formed. The results show that for the batch and semicontinuous seeded polymerization of BuA, a small amount of new particles was formed in the system in which the monomer was added neat, whereas a singificant amount of new particles was formed when the monomer was added as a miniemulsion. This suggests that new particles formed in the miniemulsion process were from nucleation of the monomer droplets. These experiments also showed that monomer-droplet nucleation decreased with increasing seed concentration in the reactor. For the seeded semicontinuous polymerizations, monomer-droplet nucleation decreases with decreasing BuA miniemulsion feed rate. The results also show that monomerdroplet nucleation takes place whenever miniemulsion droplets exist in the reactor. This study suggests that miniemulsions can be used to control the particle size distribution of a polymer latex system.     

Using anionic polymerizable surfactants in ultrasonically irradiated emulsion polymerization to prepare polymer nanoparticles

An ionic polymerizable surfactant, sodium sulfopropyl‐laurylmaleate (M12), was synthesized and used as an emulsifier, an initiator, and a comonomer in ultrasonically irradiated emulsion polymerization. FTIR spectra and gravimetric method results indicated that copolymers P(Styrene‐M12) and P(Butylacrlate‐M12) were prepared successfully by ultrasonically irradiated emulsion polymerization and the composition of M12 elevated with the increasing concentration of M12 added. TEM photographs of P(St‐M12) showed that the nanoparticles with small diameters (20–45 nm) were prepared. With the increase of M12 concentration, the particle size became smaller and the size distribution became wider. The P(BA‐M12) particles size was also small (<100 nm) but the size distribution was wide due to the high reactivity of BA. Because surfmer M12 was chemically bonded with the latex particles, the stability of the copolymer latex prepared by ultrasonically irradiated emulsion polymerization was much better than that of the homopolymer latex (PSt or PBA) prepared by the same way. © 2007 Wiley Periodicals, Inc. J Appl Polym Sci, 2008     

Synthesis and analysis of properties of a new core–shell silicon‐containing fluoroacrylate latex

BACKGROUND: Silicon‐containing fluoroacrylate copolymers are potential materials for use in the protection of ancient stone buildings. In the work reported in this paper, a new core–shell silicon‐containing fluoroacrylate latex was prepared through grafting of a fluoroacrylate copolymer latex with polysiloxane. RESULTS: The core–shell silicon‐containing fluoroacrylate latex was successfully synthesized by seed emulsion polymerization and octamethylcyclotetrasiloxane (D₄) ring‐opening polymerization in the presence of a mixed emulsifier consisting of a non‐ionic emulsifier and a novel fluorine‐containing anionic emulsifier sodium perfluoro‐octane sulfonate. Transmission electron microscopy, X‐ray photoelectron spectroscopy, static contact angle measurements and scanning electron microscopy‐energy dispersive X‐ray analysis showed that when the D₄ content was controlled at 2.84–4.36 wt%, the silicon‐containing fluoroacrylate latex presented a uniform sphere core‐shell structure and had strong hydrophobic and oleophobic characters due to the association of both fluorine and silicon atoms on the latex film surface. The film cross‐section exhibited uniform and dense microstructure without any phase segregation. Additionally, thermogravimetric analysis and tensile test results indicated that all the silicon‐containing fluoroacrylate copolymers displayed better thermal stability and higher flexibility. CONCLUSION: The synthetic core–shell silicon‐containing fluoroacrylate latex showed excellent surface properties, thermal stability and flexibility, and has encouraging prospects in application as a protective coating. Copyright © 2009 Society of Chemical Industry     

不同粒径含氟丙烯酸酯共聚乳液的合成及膜表面疏水性能研究

采用半连续种子乳液聚合的方式,以丙烯酸丁酯、甲基丙烯酸甲酯和甲基丙烯酸六氟丁酯为原料制备了粒径分别为30nm、75nm、210nm左右的含氟丙烯酸酯共聚物乳液。通过乳胶粒核壳结构设计与大小粒径乳液机械共混改性2种方法研究了如何在较少含氟单体用量的情况下达到较好的表面疏水性能。利用X射线光电子能谱、动态光散射仪、接触角测定仪等分析手段,研究了共聚物膜的表面性能和共聚物乳液粒径的大小及分布,测试结果表明,核壳结构乳液成膜后壳层含氟量较高,膜表面接触角大于90,°疏水性能强;而大小粒径乳液共混物成膜后表面含氟量较低,却仍能得到90°以上的接触角,表明乳胶膜表面具有粗糙结构,具有一定的仿荷叶效应。     

Synthesis and characterization of core‐shell particles containing a perfluoroacrylate copolymer rich in the shell

A simple synthetic method for preparing the core‐shell latex particles containing fluorinated shell was presented. Polymerization was achieved by a low‐sheer monomer‐starved emulsion polymerization process, thus facilitating mobility and subsequent polymerization of perfluoroacrylate (FA) along with methyl methacrylate (MMA) and n‐butyl acrylate (nBA) monomers. The structure and thermal behavior of the resulting perfluoroacrylate copolymer were investigated by FTIR, NMR, and DSC. Furthermore, PCS, TEM as well as SFM, were carried out to characterize the surface morphology of the particles. These studies illustrated that the incorporation of FA into MMA/nBA particle morphologies facilitated surface phase separation during coalescence, resulted in F‐containing film‐air interfaces. Thus, surface properties with a significant increase in the contact angles could be produced. © 2007 Wiley Periodicals, Inc. J Appl Polym Sci, 2007     

Robust nucleation in polymer-stabilized miniemulsion polymerization

The addition of a monomer soluble polymer to an emulsion was found to slow the effects of Ostwald ripening and impart diffusional stability to the droplets. Droplet nucleation was found to be the dominant nucleation mechanism in the polymerization of these polymer-stabilized miniemulsions (as distinguished from true miniemulsions). As a result these nucleations were more robust, and the polymerizations were less sensitive to variations in the recipe or contaminants levels. This was evident in the rates of polymerization and in the particle numbers. The miniemulsion polymerizations were subjected to changes in initiator concentration, a water-phase retarder, an oil-phase inhibitor, and agitation. Particle number was found to vary with each of these factors to the powers of 0.002, 0.02, 0.0031, and −0.026, respectively. The corresponding exponents for conventional emulsion were one to two orders of magnitude greater. These results demonstrate the potential of miniemulsion polymerization to greatly reduce the variability in particle number found in conventional emulsion polymerizations. © 1996 John Wiley & Sons, Inc.     

Miniemulsion polymerization of fluorinated siloxane‐acrylate latex and the application as waterborne textile finishing agent

Fluorinated siloxane–acrylate polymer latex was synthesized via miniemulsion polymerization, which was carried out by pseudo one‐step method. In the synthesis protocol, the monomers of octamethylclotetrasiloxane (D₄), tetravinyltetramethylcyclotetrasiloxane (D₄^v), methyl methylacrylate, butyl acrylate, N‐methylol acrylamide, and dodecafluoroheptyl methacrylate (DFMA) were first mixed and homogenized into a miniemulsion, which was stabilized by dedecybenzene sulfonic acid. The ring‐opening polymerization of cyclosiloxane was then steadily performed under miniemulsion conditions and followed by the postaddition of radical initiators to initiate the polymerization of acrylate and DFMA monomers. The influences on the emulsion properties by acrylic monomer with different addition protocol were investigated in this work. In addition, the synthesized latexes were characterized by using dynamic laser scattering, transmission electron microscope, differential scanning calorimetry, and Fourier transform infrared spectroscopy. These results indicated that the introduction of D₄^v in the latex can successfully suppress the phase separation between the thermodynamically incompatible components for the formation of uniform hybrid latex particles. The further application of the as‐synthesized latex was investigated as a new kind of waterborne textile finishing agent. Moreover, the influences of the content of D₄^v and DFMA on the finishing properties, especially for the softness, the water repellence, and the antimoisture properties, were systematically studied in this work. With a proper design on the content of the D₄^v and DFMA, stable textile finishing emulsion was prepared, which can endow the fabric both desirable softness and excellent water resistances. © 2013 Wiley Periodicals, Inc. J. Appl. Polym. Sci. 2014 , 131, 40161.