Synthesis and characterization of core‐shell particles containing a perfluoroacrylate copolymer rich in the shell

A simple synthetic method for preparing the core‐shell latex particles containing fluorinated shell was presented. Polymerization was achieved by a low‐sheer monomer‐starved emulsion polymerization process, thus facilitating mobility and subsequent polymerization of perfluoroacrylate (FA) along with methyl methacrylate (MMA) and n‐butyl acrylate (nBA) monomers. The structure and thermal behavior of the resulting perfluoroacrylate copolymer were investigated by FTIR, NMR, and DSC. Furthermore, PCS, TEM as well as SFM, were carried out to characterize the surface morphology of the particles. These studies illustrated that the incorporation of FA into MMA/nBA particle morphologies facilitated surface phase separation during coalescence, resulted in F‐containing film‐air interfaces. Thus, surface properties with a significant increase in the contact angles could be produced. © 2007 Wiley Periodicals, Inc. J Appl Polym Sci, 2007     

Morphologies and dynamic mechanical properties of core‐shell emulsifier‐free latexes and their copolymers for P(BA/MMA)/P(MMA/BA) and P(BA/MMA)/PSt systems in the presence of AHPS

Different poly(methyl methacrylate/n‐butyl acrylate)/poly(n‐butyl acrylate/methyl methacrylate) [P(BA/MMA)/P(MMA/BA)] and poly(n‐butyl acrylate/methyl methacrylate)/polystyrene [P(BA/MMA)/PSt] core‐shell structured latexes were prepared by emulsifier‐free emulsion polymerization in the presence of hydrophilic monomer 3‐allyloxy‐2‐hydroxyl‐propanesulfonic salt (AHPS). The particle morphologies of the final latexes and dynamic mechanical properties of the copolymers from final latexes were investigated in detail. With the addition of AHPS, a latex of stable and high‐solid content (60 wt %) was prepared. The diameters of the latex particles are ～0.26 μm for the P(BA/MMA)/P(MMA/BA) system and 0.22–0.24 μm for the P(BA/MMA)/PSt system. All copolymers from the final latexes are two‐phase structure polymers, shown as two glass transition temperatures (T_gs) on dynamic mechanical analysis spectra. © 2002 Wiley Periodicals, Inc. J Appl Polym Sci 86: 3078–3084, 2002     

Role of fluorocarbon surfactant in the preparation of polytetrafluoroethylene‐modified polyacrylate emulsion

Role of fluorocarbon surfactant in the preparation of polytetrafluoroethylene‐modified polyacrylate emulsion is investigated. The fluorocarbon surfactant has an efficient preemulsification to polytetrafluoroethylene (PTFE) powder. It enables PTFE powder to be introduced into the copolymer of n‐butyl acrylate, n‐methyl methacrylate, n‐styrene, and α‐methacrylic acid. Thereby, stable PTFE‐modified polyacrylate emulsion can be formed. The effects of fluorocarbon surfactant on the surface tension, particle size and particle size distribution of the emulsion, as well as the relation between fluorocarbon surfactant and the amount of PTFE powder are fully investigated. The particle size and the surface tension of emulsion strongly depend on the fluorocarbon surfactant concentration in the reaction system. The particle size distribution becomes narrower and the stability of the emulsion is improved with the increasing of the fluorocarbon surfactant concentration. According to the experiments, a possible mechanism of fluorocarbon surfactant in polymerization is proposed. © 2007 Wiley Periodicals, Inc. J Appl Polym Sci 2007     

Synthesis and characterization of fluorine‐containing polyurethane–acrylate core–shell emulsion

Fluorinated polyurethane–acrylate (FPUA) hybrid emulsion was prepared by copolymerization of polyurethane, methyl methacrylate, and 1H,1H,2H,2H‐heptadecafluorooctyl acrylate (FA) via emulsion polymerization in the presence of a perfluoronated reactive surfactant. The polyurethane was synthesized from isophorone diisocyanate, poly(propylene glycol)‐1000, dimethylolpropionic acid, 1,4‐butanediol, and 2‐hydroxyethyl methylacrylate. The influence of the monomer on the surface properties, wetting behaviors, particle size, and viscosity of the emulsion was investigated. The mechanical properties of FPUA latex films were improved, and water absorption and contact angle were improved with the addition of methyl methacrylate and FA. © 2016 Wiley Periodicals, Inc. J. Appl. Polym. Sci. 2016 , 133, 43357.     

Mechanical property investigation of single polymer particles with the variation of molecular structure of crosslinking monomer

The effects of the swelling ratio (S/R), the existence of methyl side groups, the length and molecular structure of backbone chain of crosslinking monomer on the variation of mechanical properties of single polymer particle were investigated. For the study, monodisperse polymer particles were prepared via one‐step seeded polymerization using PMMA as seed particles and 1,n‐alkanediol di(meth)acrylate or (ethylene glycol)_n di(meth)acrylate as crosslinking monomer. Recovery rate, K‐values, breaking strength, and breaking displacement were measured as mechanical properties and they were performed by using microcompression test. The following observations were made: (1) only breaking strength was closely related to the swelling ratio; (2) the existence of methyl side groups increased the K‐values but decreased the recovery rate of the polymer particles; and (3) K‐values were the most sensitive to the variation of backbone chain length of crosslinking monomer, and they were decreased with the increase of the backbone chain length of crosslinking monomer. © 2007 Wiley Periodicals, Inc. J Appl Polym Sci 2007     

Synthesis of Gemini‐Like Methyl Acrylate‐Acrylic Acid‐Methyl Acrylate Triblock Copolymers Surfactants by RAFT Polymerization in Solution and Investigation of their Behavior at the Air–Water Interface

A series of methyl acrylate‐acrylic acid amphiphilic triblock copolymers (PMA‐PAA‐PMA) were prepared by solution polymerization using S,S′‐bis (α,α‐dimethy1acetic acid) trithiocarbonate (BDAT) as a reversible addition fragmentation chain transfer (RAFT) agent and methyl acrylate (MA) as the first monomer. The triblock copolymers and their common MA homopolymer precursors were characterized in terms of their compositions, molecular weights and behavior at the air–water interface using ¹H‐NMR spectroscopy, thermogravimetric analysis, gel permeation chromatography, surface tension, transmission electron microscopy (TEM) and dynamic light scattering respectively. The results indicated that PMA‐PAA‐PMA was successfully synthesized through RAFT polymerization. The polydispersity index (PDI) decreased when the molar ratio [n(MA)/n(AA)] increased, the lowest PDI was obtained at 5.23 wt% RAFT and the molecular weights were consistent with the theoretical value as the RAFT agent percentage varied. The polymer neutralized by sodium hydroxide solution shows a low critical micelle concentration (CMC), which was <10^?2 mol L^?1 in water. The A_min values increased and showed a maximum with decreased AA chain length. TEM showed that the neutralized polymer formed a special vesicle structure with large pore structure which led to a low CMC and surface tension of water.     

Poly(methyl acrylate) and copolymer of acrylic acid and butyl acrylate prepared by γ‐irradiation in the presence of 1,1‐diphenylethene: Synthesis and application in emulsion polymerization

Poly(methyl acrylate) and amphiphilic copolymer of butyl acrylate and acrylic acid were prepared in the presence of 1,1‐diphenylethene (DPE) by γ‐irradiation‐induced polymerization. The influences of polymerization time, amounts of DPE in system on conversion, molecular weight (MW), and its distribution (M_w/M_n) were studied. The results indicate that the polymerization in the presence of DPE and initiated by γ‐irradiation shows the character of controlled radical reaction. The prepared copolymer was used as the polymeric emulsifier in the emulsion polymerizations of butyl acrylate (BA) and styrene (St), respectively, to assess the possibility of making monodisperse latices of relatively high solids content (～ 35–45%) in an one‐step batch process. © 2007 Wiley Periodicals, Inc. J Appl Polym Sci 2007     

Synthesis of Bis(1H, 1H, 2H, 2H‐perfluoro‐octyl)methylenesuccinate copolymers and their application on cotton fabrics

Bis(1H, 1H, 2H, 2H‐perfluoro‐octyl)methylenesuccinate (FOM)/ethyl acrylate (EA)/methyl methacrylate (MMA) copolymer (FOME) latexes, FOM/butyl acrylate (BA)/MMA copolymer (FOMB) latexes, and FOM/octyl acrylate (OA)/MMA copolymer (FOMO) latexes were synthesized by continuous emulsion polymerization. Solution polymerization was also carried out to prepare FOMB. The influences of fluorine content and curing conditions on the surface properties of polymer films were discussed. The water and oil repellency of cotton fabrics treated with the FOM copolymers was better than that of conventional poly(fluoroalkyl acrylate)s containing the same fluorinated chain. The polymer films or the treated fabrics were characterized by Fourier transform infrared, scanning electron microscope, atomic force microscopy, thermogravimetric analysis, x‐ray photoelectron spectrometry, and wide angle x‐ray diffraction. © 2012 Wiley Periodicals, Inc. J. Appl. Polym. Sci, 2013     

Synthesis of polystyrene/poly(butyl acrylate) core–shell latex and its surface morphology

A polystyrene (PS)/poly(butyl acrylate) (PBA) composite emulsion was produced by seeded emulsion polymerization of butyl acrylate (BA) with PS seed particles which were prepared by emulsifier‐free polymerization of styrene with potassium persulfate (KPS) under a nitrogen atmosphere at 70°C for 24 h with stirring at 60 rpm and swelled with the BA monomer in an ethanol/water medium. The structure of the PS/PBA composite particles was confirmed by the presence of the characteristic absorption band attributed to PS and PBA from FTIR spectra. The particles for pure PS and PS/PBA with a low content of the BA monomer were almost spherical and regular. As the BA monomer content was increased, the particle size of the PS/PBA composite particles became larger, and more golf ball‐like particles were produced. The surface morphology of the PS/PBA composite particles was investigated by AFM and SEM. The T_g's attributed to PS and PBA in the PS/PBA composite particles were found at 110 and ?49°C, respectively. The thermal degradation of the pure PS and PS/PBA composite particles occurred in one and two steps, respectively. With an increasing amount of PBA, the initial thermal decomposition temperature increased. On the contrary the residual weight at 450°C decreased with an increasing amount of PBA. © 2003 Wiley Periodicals, Inc. J Appl Polym Sci 88: 595–601, 2003     

In situ preparation and properties of high‐solid‐content and low‐viscosity poly(methyl methacrylate/n‐butyl acrylate/acrylic acid)/poly(styrene/acrylic acid) composite latexes

With monodispersed poly(methyl methacrylate/n‐butyl acrylate/acrylic acid) [P(MMA/BA/AA)] seeded latex with a particle size of 485 nm and a solid content of 50 wt % as a medium, a series of stable P(MMA/BA/AA)/poly(styrene/acrylic acid) composite latexes with a high solid content (70 wt %) and low viscosities (500–1000 mPa · s when the shear rate was 21 s^?1) was prepared in situ via simple two‐step semicontinuous monomer adding technology. The coagulum ratio of polymerization was about 0.05 wt %. The particle size distribution of such latexes was bimodal, in which the large particle was about 589 nm and the small one was about 80 nm. The latexes combined good mechanical properties with good film‐forming properties. Differential scanning calorimetry showed that the corresponding latex film had a two‐phase structure. The morphology of the latex film was characterized with atomic force microscopy and scanning electron microscopy. © 2006 Wiley Periodicals, Inc. J Appl Polym Sci 103: 1815–1825, 2007     

Preparation of narrowly distributed nanoparticles of poly(n‐butyl methacrylate‐co‐vinyl pyrrolidone) through microemulsion polymerization

Narrowly distributed nanoparticles of poly (n‐butyl methacrylate‐co‐vinyl pyrrolidone) were prepared through microemulsion polymerization with a nonionic surfactant of Tween‐80 as emulsifier (6 wt % of the latex) and n‐butanol as coemulsifier. The polymerizations were initiated with benzoylperoxide (BPO), potassium persulfate (KPS), KPS/ferric sulfate (FeSO₄), and BPO/FeSO₄, respectively, where the initiation in the case of BPO/FeSO₄ took place mainly at the interphase between the oil phase and the reaction media. Namely, this interfacial‐initiated microemulsion polymerization resulted in larger particles with relatively narrower particle size distribution as well as higher limiting monomer conversion but lower polymerization rate compared with the polymerization initiated with KPS/FeSO₄. In this article, the influences of initiation method, monomer ratio, and addition of water‐soluble components on microemulsion polymerization and latex particle size were studied to discuss the mechanism of interfacial‐initiated microemulsion polymerization. © 2004 Wiley Periodicals, Inc. J Appl Polym Sci 92: 2334–2340, 2004     

n‐Butyl acrylate based latex interpenetrating polymer networks used as processing modifiers and impact modifiers of poly(vinyl chloride)

A latex interpenetrating polymer network (LIPN), consisting of poly(n‐butyl acrylate), poly(n‐butyl acrylate‐co‐ethylhexyl acrylate), and poly(methyl methacrylate‐co‐ethyl acrylate) and labeled PBEM, with 1,4‐butanediol diacrylate as a crosslinking agent was synthesized by three‐stage emulsion polymerization. The initial poly(n‐butyl acrylate) latex was agglomerated by a polymer latex containing an acrylic acid residue and then was encapsulated by poly(n‐butyl acrylate‐co‐ethylhexyl acrylate) and poly(methyl methacrylate‐co‐ethyl acrylate). A polyblend of poly(vinyl chloride) (PVC) and PBEM was prepared through the blending of PVC and PBEM. The morphology and properties of the polyblend were studied. The experimental results showed that the processability and impact resistance of PVC could be enhanced considerably by the blending of 6–10 phr PBEM. This three‐stage LIPN PBEM is a promising modifier for manufacturing rigid PVC. © 2003 Wiley Periodicals, Inc. J Appl Polym Sci 91: 1168–1173, 2004     

Synthesis of acrylate polymers by a novel emulsion polymerization for adhesive applications

Pressure‐sensitive adhesives (PSAs) are viscoelastic–elastomeric materials that can adhere strongly to solid surfaces with light contact pressure and a short contact time. Polyacrylates produced by solution polymerization are used widely because of their good adhesive properties. A novel emulsion polymerization was established to improve the low physical properties of PSA on the basis of conventional poly(n‐butyl acrylate) (PBA) by emulsion polymerization. PBA latex was synthesized by the emulsion polymerization of 50 wt % n‐butyl acrylate mixed with 15 wt % ethyl acetate (EA) with Emal‐10P and Emulgen‐920 as anionic and nonionic surfactants, respectively, at 70°C. Potassium persulfate (KPS) or a combination of KPS and dicumyl peroxide (DCP) was used as the initiator. The KPS/DCP system gave a very high‐molecular‐weight PBA of a narrow molecular weight distribution with a weight‐average molecular weight/number‐average molecular weight value of 1.01–1.03 in 15 min. The PSA tape was prepared by the casting of the PSA latex onto a corona poly(ethylene terephthalate) film as an adherent to obtain a 50‐μm‐dry‐thickness film. The PSA tape produced from PBA by the novel emulsion polymerization showed better adhesive properties, such as 180° peel adhesion, shear holding power, and rolling ball tack tests according to JIS and ASTM standards, than PSA tape produced from solution polymerization. The occlusion of a small amount of EA in emulsion particles before polymerization was found to give higher properties than those of PBA prepared by the addition of EA to the PBA latex after polymerization. © 2006 Wiley Periodicals, Inc. J Appl Polym Sci 100:413–421, 2006     

Morphologies of polybutylacrylate/poly(styrene‐co‐methyl methacrylate) latex prepared by starved emulsion polymerization Part I. Thermodynamics equilibrium morphology

Heterogeneous latexes were prepared by a semicontinuous seeded emulsion polymerization process under monomer starved conditions at 80 °C using potassium persulfate as the initiator and sodium dodecyl sulfate as the emulsifier. Poly(butyl acrylate) latexes were used as seeds. The second‐stage polymer was poly(styrene‐co‐methyl methacrylate). By varying the amounts of methyl methacrylate (MMA) in the second‐stage copolymer, the polarity of the copolymer phase could be controlled. Phase separation towards the thermodynamic equilibrium morphology was accelerated either by ageing the composite latex at 80 °C or by adding a chain‐transfer agent during polymerization. The morphologies of the latex particles were examined by transmission electron microscopy (TEM). The morphology distributions of latex particles were described by a statistical method. It was found that the latex particles displayed different equilibrium morphologies depending on the composition of the second‐stage copolymers. This series of equilibrium morphologies of [poly(butyl acrylate)/poly(styrene‐co‐methyl methacrylate)] (PBA/P(St‐co‐MMA)) system provides experimental verification for quantitative simulation. Under limiting conditions, the equilibrium morphologies of PBA/P(St‐co‐MMA) were predicted according to the minimum surface free energy change principle. The particle morphology observed by TEM was in good agreement with the predictions of the thermodynamic model. Therefore, the morphology theory for homopolymer/homopolymer composite systems was extended to homopolymer/copolymer systems. © 2002 Society of Chemical Industry     

Does morphology stick? Tailored particle morphologies by swelling polymerization process

Structured dispersion particles suitable for pressure sensitive adhesives (PSA) were synthesized via swelling polymerization technique (EP 359562). Particles consisting of poly(n‐butyl acrylate) copolymerized with different types of carboxylic acids were used as seeds. The final particles were synthesized by swelling polymerization process, using 6 wt % styrene or 6 wt % methyl methacylate. The resulting particle morphology was analyzed by atomic force microscopy (AFM) and transmission electron microscopy (TEM). From previous works (Coll Surf A 2001, 183–185, 725–737; J Appl Polym Sci 2004, 91, 2610–2623) where two‐step emulsion polymerization was used on similar particles, it is expected that the particle morphology is affected by the polarity of the monomer used for swelling polymerization because of the phase compatibility (thermodynamic parameter). In this work, the seed particles used were always of a glass transition temperature (T_g) below polymerization temperature. The diffusion of the growing polymer chains from the swelling polymerization is therefore mainly affected by their own T_g and the influence of the carboxy groups on the chain length of the entering radicals (kinetic parameter). The different morphologies of the single particles are discussed qualitatively. The effects of reaction parameters are compared with the results given in the previous work. The structure of the corresponding dispersion films was characterized using AFM. Correlations to macroscopic properties such as the cohesive strength and peel adhesion to different substrates are discussed. The results are also compared with the application properties of the corresponding unmodified particles, statistical copolymers, and to blends with small sized PMMA or PS particles. © 2006 Wiley Periodicals, Inc. J Appl Polym Sci 101: 1444–1455, 2006     

Inverse emulsion free‐radical polymerization of acrylamide terpolymer for enhanced oil recovery application in harsh reservoir conditions

A free‐radical inverse emulsion polymerization formulation has been developed for preparation of acrylamide (AAm)/sodium 2‐acrylamido‐2‐methylpropanesulfonate (AMPSNa)/N‐vinylpyrrolidone (VP) terpolymers. An aqueous solution of a blend of monomers is emulsified in n‐decane using Tween 85 (Tw85). Ammonium persulfate (APS) and dicumyl peroxide (DCP) were used as initiators for water and oil phases, respectively. The reactions were catalyzed by temperature and by a redox pair; the former is achieved at 60°C and the latter by adding tetramethylethylenediamine (TEMED) and sodium bisulphite (BisNa) to activate the initiator in water and oil phase, respectively. The emulsion type, stability, conversion, and rate of polymerization were analyzed. The obtained terpolymer was characterized by elemental analysis, infrared spectroscopy (FTIR), ¹³C nuclear magnetic resonance (NMR), thermogravimetric analysis (TGA), differential scanning calorimetry (DSC), gel permeation chromatography (GPC), and rheology. Thermal catalyzed emulsion polymerization initiated with DCP showed the best performance as viscosity control agent and as polymeric precursor for in situ gel forming, for water mobility control and flow diversification, respectively. Both application for enhanced oil recovery purposes in harsh oil reservoir conditions are presented. POLYM. ENG. SCI., 57:1214–1223, 2017. © 2017 Society of Plastics Engineers     

Influence of granulometry and organic treatment of a Brazilian montmorillonite on the properties of poly(styrene‐co‐n‐butyl acrylate)/layered silicate nanocomposites prepared by miniemulsion polymerization

The influence of granulometry and organic treatment of a Brazilian montmorillonite (MMT) clay on the synthesis and properties of poly(styrene‐co‐n‐butyl acrylate)/layered silicate nanocomposites was studied. Hybrid latexes of poly(styrene‐co‐butyl acrylate)/MMT were synthesized via miniemulsion polymerization using either sodium or organically modified MMT. Five clay granulometries ranging from clay particles smaller than 75 μm to colloidal size were selected. The size of the clay particles was evaluated by specific surface area measurements (BET). Cetyl trimethyl ammonium chloride was used as an organic modifier to enhance the clay compatibility with the monomer phase before polymerization and to improve the clay distribution and dispersion within the polymeric matrix after polymerization. The sodium and organically modified natural clays as well as the composites were characterized by X‐ray diffraction analysis. The latexes were characterized by dynamic light scattering. The mechanical, thermal, and rheological properties of the composites obtained were characterized by dynamical‐mechanical analysis, thermogravimetry, and small amplitude oscillatory shear tests, respectively. The results showed that smaller the size of the organically modified MMT, the higher the degree of exfoliation of nanoplatelets. Hybrid latexes in presence of Na‐MMT resulted in materials with intercalated structures. © 2009 Wiley Periodicals, Inc. J Appl Polym Sci, 2009     

Effect of molecular relaxation of acrylic elastomers on impact toughening of polybutylene terephthlate

In this study, we examined the performance of two core‐shell acrylic‐based impact modifiers (AIM) prepared by emulsion polymerization. The rubber core was prepared from ethyl hexyl acrylate (EHA) and n‐octyl acrylate (n‐OA). In such as process, the particle size and particle‐size distribution of the modifiers were precisely controlled, so that performance differences observed in polybutylene terephthlate (PBT), used as matrix resin, could only be interpreted in terms of the nature of the elastomeric component of the modifiers. When isolated, the rubber core of the modifiers showed identical glass transition temperatures (T_g) by differential scanning calorimetry (DSC) and dynamic mechanical analysis (DMA) despite the fact that they were made from two different acrylic monomers. Temperature‐frequency superposition principle inferred from the classical WLF equation showed that the rubber components exhibit the same T_g at all frequencies including at the time scale at which mechanical impact typically occurs. However, significant differences in low temperature impact performance measured at ?30°C using notched Izod impact test according to ASTM D 256 were obtained even though their rubber components had identical T_g. Such differences were attributed to the dynamic relaxation behavior of the rubber components and identified as inherent properties of the elastomers due to the structure of the monomers' repeat units. © 2007 Wiley Periodicals, Inc. J Appl Polym Sci 2007     

Synthesis of well‐defined,functionalized polymer latex particles through semicontinuous emulsion polymerization processes

The design of a semicontinuous emulsion polymerization process, primarily based on theoretical calculations, has been carried out with the objective of achieving overall independent control over the latex particle size, the monodispersity in the particle size distribution, the homogeneous copolymer composition, the concentration of functional groups (e.g., carboxyl groups), and the glass‐transition temperature with n‐butyl methacrylate/n‐butyl acrylate/methacrylic acid as a model system. The surfactant coverage on the latex particles is very important for maintaining a constant particle number throughout the feed process, and this results in the formation of monodisperse latex particles. A model has been set up to calculate the surfactant coverage from the monomer feed rate, surfactant feed rate, desired solid content, and particle size. This model also leads to an equation correlating the polymerization rate to the instantaneous conversion of the monomer or comonomer mixture. This equation can be used to determine the maximum polymerization rate, only below or at which monomer‐starved conditions can be achieved. The maximum polymerization rate provides guidance for selecting the monomer feed rate in the semicontinuous emulsion polymerization process. The glass‐transition temperature of the resulting carboxylated poly(n‐butyl methacrylate‐co‐n‐butyl acrylate) copolymer can be adjusted through variations in the compositions of the copolymers with the linear Pochan equation. © 2003 Wiley Periodicals, Inc. J Appl Polym Sci 88: 30–41, 2003     

Modification of polyvinyl chloride-vinyl acetate latex by seed emulsion polymerization of acrylic monomers

Fundamental studies were carried out to modify the thermal properties of polyvinyl chloride (PVC)-based latices. General features of composite PVC-vinyl acetate (VAc) copolymer latices synthesized from the seed emulsion polymerization of acrylic monomers are reported, in particular, the observation of particle morphology and the measurements of minimum film formation temperature (MFT) and DSC spectra. Acrylic monomers used as modifiers were methyl methacrylate (MMA), n-butyl methacrylate (BMA), methyl acrylate (MA), ethyl acrylate (EA), n-butyl acrylate (nBA), and MMA-nBA 75:25,50:50 and 25:75 wt%. Styrene whose polymer is incompatible with PVC-VAc was used as a counterpart of compatible PMMA. Compatibility between seed and modifier polymer and the mode of operation, either batch (flooded and pre-swollen) or semi-batch (starved and no swelling), induced morphology differences, and consequently variations of thermal properties.