Protection of high‐density polyethylene–silicon composites from ultraviolet–visible photodegradation

The extent of the ultraviolet–visible (UV–vis) photoirradiation effect on high‐density polyethylene (HDPE) and HDPE–silicon (Si) composites is reported in terms of the addition of Si microparticles at contents of 0.1, 1, and 5 wt %. A standard accelerated UV–vis exposure was applied over 2750 h, corresponding to 22 months in Florida. Thermogravimetry, differential scanning calorimetry, and Fourier transform infrared spectroscopy were used as reliable techniques for monitoring the quality of the HDPE–Si composites. The increasing addition of Si microparticles delayed the photodegradation of the HDPE–Si composites. Because of their strong light‐scattering effects, Si microparticles blocked the degradation of tertiary carbons of the HDPE backbone and reduced the apparition of vinyl groups; this prevented the structural impoverishment of HDPE–Si composites. Consequently, variations in the crystallization temperature (T_c) and melting temperature (T_m), which were indicators of photodegradation, were not modified. In general, the HDPE–Si composite formulation with 5 wt % Si microparticles was useful for protecting the material from photodegradation and, thus, should be an environmentally friendly, reliable alternative UV–vis blocker. © 2017 Wiley Periodicals, Inc. J. Appl. Polym. Sci. 2017 , 134, 45439.     

Processing and characterization of injection moldable polymer–particle composites applicable in brazing processes

A novel method has been developed to process highly filled polymer–particle composites to test samples as braze metal preforms. Polypropylene (PP), low‐density polyethylene (LD‐PE) and high‐density polyethylene (HD‐PE) were used as polymer matrices. Two types of nickel‐based braze metal microparticles (Ni 102 and EXP 152) were compounded to the polymer matrices at filler contents up to 65 vol %. With enhancing filler content, torque at kneading rotors, and injection molding parameter were significantly affected by increasing viscosity. Injection molded composites show well‐distributed spherical microparticles and particle–particle interactions. Polymers decompose residue‐free at temperatures above 550°C, even for their composites. Adding particles reduces polymer crystallinity, whereas defined cooling at 5°C/min significantly increases the crystallinity and melt peak temperature of polymers compared to undefined cooling prior injection molding. Storage modulus of polymers increases significantly by adding filler particles. LD‐PE + 65 vol % EXP 152 show the most suitable composite performance. © 2012 Wiley Periodicals, Inc. J. Appl. Polym. Sci., 2013     

Preparation and characterization of soluble bismaleimide‐triazine resins based on asymmetric bismaleimide

A series of bismaleimide‐triazine resins (EBT) were prepared from 2‐(4′‐maleimido)phenyl‐2‐(4′‐maleimidophenoxyl)phenylbutane (EBA‐BMI) and 2,2‐bis(4‐cyanatophenyl)propane (BADCy). The resins show attractive processability with good solubility in low boiling point solvents and wide processing temperature windows. Introduction of diallylbisphenol A (DBA) can decrease the curing temperature of EBT resins that the curing exothermic peak temperature shifted from 291 to 237 °C as the content of DBA increased from 0 to 20%. The curing condition influenced the thermal properties of the cured EBT resins. The glass transition temperature increased as the curing temperature and curing time increased. The cured EBT resins show high glass transition temperature up to 352 °C, high thermal stability with 5% weight loss temperature over 405 °C, low coefficient of thermal expansion about 45 to 52 ppm/°C, and high storage modulus up to 2.6 GPa at 250 °C. © 2016 Wiley Periodicals, Inc. J. Appl. Polym. Sci. 2017 , 134, 44519.     

Thermomechanically stable dielectric composites based on poly(ether ketone) and BaTiO3 with improved electromagnetic shielding properties in X‐band

High‐performance barium titanate (BaTiO₃) filled poly(ether ketone) (PEK) composites were prepared by melt compounding with an aim to investigate the effect of BaTiO₃ on thermal, thermomechanical, dielectric, and electromagnetic interference shielding behavior of PEK. The content of BaTiO₃ in the PEK matrix was varied from 0 to 18 vol %. Scanning electron microscopy studies shows that BaTiO₃ particles were uniformly distributed in the PEK matrix up to 13 vol % loading followed by the formation of agglomerates at higher loading (18 vol %). Rockwell hardness increased up to 13 vol % loading followed by a decrease at 18 vol % loading. Dynamic mechanical analysis revealed that storage modulus increases with increase in BaTiO₃ loading with a maximum value of 3192 MPa at 13 vol % compared to 2099 MPa for neat PEK. Dielectric constant of composites measured in the frequency range of 8.2–12.4 GHz increased approximately three times upon incorporation of 18 vol % of BaTiO₃. This increment in dielectric constant is reflected in improved electromagnetic shielding properties as loading of dielectric filler (BaTiO₃) increases. Total shielding effectiveness of ?11 dB (～92% attenuation) at loading of 18 vol % BaTiO₃ justifies the use of these composites for suppression of EM radiations. © 2018 Wiley Periodicals, Inc. J. Appl. Polym. Sci. 2018 , 135, 46413.     

Thermal stability of modified end‐capped poly(lactic acid)

The influence of functional end groups on the thermal stability of poly(lactic acid) (PLA) in nitrogen‐ and oxygen‐enriched atmospheres has been investigated in this article using differential scanning calorimetry, thermogravimetric analysis (TGA), and dynamic mechanical analysis (DMA). Functional end groups of PLA were modified by succinic anhydride and l ‐cysteine by the addition–elimination reaction. PLA was synthesized by azeotropic condensation of l ‐lactic acid in xylene and characterized by nuclear magnetic resonance. The values of the activation energies determined by TGA in nitrogen and oxygen atmospheres revealed that the character of functional end groups has remarkable influence on the thermal stability of PLA. Moreover, DMA confirmed the strong influence of functional end groups of PLA on polymer chains motion. © 2014 Wiley Periodicals, Inc. J. Appl. Polym. Sci. 2014 , 131, 41105.     

Charge dynamics and thermal properties of epoxy based micro and nano hybrid composites at high temperatures

This paper presents the effects of the filler type and testing temperature on the charge dynamics and thermal properties of the epoxy resin. The micro-nano hybrid composites with different content of the micro and nano aluminum nitride (AlN) fillers are fabricated. The morphology of micro-nano hybrid composites is characterized. Electrical testing and thermal analysis methods are adopted to analyze its electrical and thermal performance. The results show that the space charge accumulation is suppressed and the charge decay process is facilitated in the hybrid composites. The electrical performances of the hybrid composites are enhanced by the nano-fillers. The apparent mobility and activation energy are decreased with nano-AlN fillers in the composites at the high temperature. The glass transition temperature and thermal stability of the materials is improved with the nano-AlN. A hypothetical mechanism is proposed to explain the charge carrier injection and transport of the composites at different temperatures.     

Industrially viable technique for the preparation of HDPE/fly ash composites at high loading: Thermal,mechanical, and rheological interpretations

This article describes an industrially viable melt blending approach for the preparation of high‐density polyethylene (HDPE)/fly ash composites having high loading of fly ash (FA) (up to 25 wt %). In this approach, solvent was used to enhance the mixing of FA in HDPE matrix. FA coated on the outer surface of HDPE granules using solvent is an economical technique for the incorporation of high loading of FA using conventional twin screw extruder. Herein, the effect of HDPE reinforced with FA on thermal, rheological, and mechanical properties has been investigated. Incorporation of FA in HDPE matrix resulted in higher storage modulus (E′), loss modulus (E″), and complex viscosity (η*) as compared to neat polymer. Tensile and flexural moduli were also found to increase (～47% and ～66%, respectively) with the addition of FA (25 wt %). However, the elongation at break of HDPE reduced as the rigid spherical FA particles do not undergo elongation. The dispersion of FA within the polymer matrix and interaction of FA with HDPE were investigated using scanning electron microscopy. Rheological and mechanical properties of the composites were also correlated with the morphology. © 2017 Wiley Periodicals, Inc. J. Appl. Polym. Sci. 2018 , 135, 45995.     

Thermal properties of extruded/injection‐molded poly(lactic acid) and biobased composites

To determine the degree of compatibility between poly(lactic acid) and different biomaterials (fibers), poly(lactic acid) was compounded with sugar beet pulp and apple fibers. The fibers were added in 85 : 15 and 70 : 30 poly(lactic acid)/fiber ratios. The composites were blended by extrusion followed by injection molding. Differential scanning calorimetry and thermogravimetric analysis were used to analyze the extruded and extruded/injection‐molded composites. After melting in sealed differential scanning calorimetry pans, the composites were cooled through immersion in liquid nitrogen and aged (stored) at room temperature for 0, 7, 15, and 30 days. After storage, the samples were heated from 25 to 180°C at 10°C/min. The neat poly(lactic acid) showed a glass‐transition transition at 59°C with a change in heat capacity (ΔC_p) value of 0.464. The glass transition was followed by crystallization and melting transitions. The enthalpic relaxation of the poly(lactic acid) and composites steadily increased as a function of the storage time. Although the presence of fibers had little effect on the enthalpic relaxation, injection molding reduced the enthalpic relaxation. The crystallinity percentage of the unprocessed neat poly(lactic acid) dropped by 95% after extrusion and by 80% for the extruded/injection‐molded composites. The degradation was performed in air and nitrogen environments. The degradation activation energy of neat poly(lactic acid) exhibited a significant drop in the nitrogen environment, although it increased in air. This meant that the poly(lactic acid) was more resistant to degradation in the presence of oxygen. Overall, injection molding appeared to reduce the activation energy for all the composites. Sugar beet pulp significantly reduced the activation energy in a nitrogen environment. In an air environment, both sugar beet pulp and apple fibers increased the activation energy. The enzymatic degradation of the composites showed a higher degradation rate for the extruded samples versus the extruded/injection‐molded composites, whereas the apple composites exhibited higher weight loss. The thermogravimetric analysis data showed that the degradation of unprocessed and extruded neat poly(lactic acid) followed a one‐step mechanism, whereas extruded/injection‐molded composites showed two‐step degradation. A higher fiber content resulted in up to three‐step degradation mechanisms. © 2007 Wiley Periodicals, Inc. J Appl Polym Sci 2008     

Characterization of an alkali‐treated grass fiber by thermogravimetric and X‐ray crystallographic analysis

The thermal behavior of grass fiber was characterized by means of thermogravimetric analysis and differential scanning calorimetry analysis. The results proved that the removal of water‐soluble matter improved the thermal behavior of grass fiber over that of unleached fiber, and this was further enhanced by an alkali treatment of the grass fiber. The isothermal weight loss of the grass‐fiber specimens was analyzed at 100, 200, and 300°C for different time periods. Accelerated aging of the grass‐fiber samples was carried out to determine the effect of aging on the tensile strength. Partially delignified grass fiber showed maximum thermal stability. X‐ray diffraction analysis was also performed to verify the composition and to correlate the change in the tensile strength due to the water leaching and alkali treatment. The processing of grass fiber with NaOH and NaClO₂ reduced the amorphous fraction in the fiber sample. This may have been a result of the loss of the amorphous noncellulosic components of the fibers and the degradation of the unordered regions of the grass fiber. However, mercerization of the grass fiber revealed an increase in the amorphous fraction after a certain time exposure, confirming the decrease in the crystallinity. The morphology of the water‐leached and alkali‐treated grass fiber was studied with scanning electron microscopy © 2008 Wiley Periodicals, Inc. J Appl Polym Sci, 2008     

Curing reaction of molybdenum–phenolic resins

The curing behavior and curing reaction kinetics of novel molybdenum–phenolic resins were studied with differential scanning calorimetry and thermogravimetry methods, the thermal degradation properties of the cured products were studied with thermogravimetry, and the mechanism of the curing reaction was investigated with Fourier transform infrared. When the mixing ratio of the molybdenum–phenolic resin (with 12% molybdenum) to the curing agent was 100/10 (w/w), the curing temperature and activation energy were at a minimum, the thermal degradation stability of the cured product was optimal, and the temperature corresponding to the maximum extent of curing was 200°C. The curing mechanism was similar to that of conventional phenolic systems. © 2003 Wiley Periodicals, Inc. J Appl Polym Sci 88: 1410–1415, 2003     

An efficient plasticizer based on waste cooking oil: Structure and application

Recently, phthalates have been continuously banned in numerous fields by many countries. Therefore, the development of sustainable and efficient plasticizers has become particularly urgent. The waste cooking oil was used as the main raw materials in this study to synthesize an efficient plasticizer (acetylated-fatty acid methyl ester-trimellitic acid ester, AC-FAME-TAE). The structure of AC-FAME-TAE was characterized by FT-IR and ¹H NMR. The performance of the poly(vinyl chloride) (PVC) plasticized by AC-FAME-TAE was tested and compared with those of the PVC plasticized with di-2-ethylhexyl phthalate (DOP) and EFAME (epoxy fatty acid methyl ester), respectively. DSC results indicated that AC-FAME-TAE had excellent plasticizing efficiency for PVC. The mechanical properties of PVC plasticized by AC-FAME-TAE were as comparable as PVC plasticized by DOP from the results of tensile test. In addition, the PVC plasticized by AC-FAME-TAE had excellent thermal stability and solvent resistance by the results of leaching test and TGA.     

Improvements in the thermal conductivity and mechanical properties of phase‐change microcapsules with oxygen‐plasma‐modified multiwalled carbon nanotubes

The thermal properties and mechanical properties are the key factors of phase‐change microcapsules (microPCMs) in energy‐storage applications. In this study, microPCMs based on an n‐octadecane (C18) core and a melamine–urea–formaldehyde (MUF) shell supplemented with O₂‐plasma‐modified multiwalled carbon nanotubes (CNTs) were synthesized through in situ polymerization. Meanwhile, two different addition methods, the addition of modified CNTs into the emulsion system or into the polymer system, were compared and examined. Scanning electron microscopy micrographs showed that the microPCMs were spherical and had a broadened size distribution. Fourier transform infrared testing demonstrated that the modified CNTs did not affect C18 coated by MUF resin. The results indicate that the thermal conductivity and mechanical properties of the microPCMs were remarkably improved by the addition of a moderate amount of modified CNTs, but the heat enthalpy and encapsulated efficiency decreased slightly. Moreover, the thermal conductivity and mechanical properties of microPCMs modified with CNTs directly added to the polymer system were superior to those with CNTs added to emulsion system. In particular, when 0.2 g of modified CNTs were added to the polymer system, the thermal conductivity of the microPCMs was improved by 225%, and the breakage rates of the microPCMs at 4000 rpm for 5, 10, and 20 min decreased by 74, 72, and 60%, respectively, compared with that of the microPCMs without modified CNTs. © 2017 Wiley Periodicals, Inc. J. Appl. Polym. Sci. 2017 , 134, 45269.     

Thermal behavior of vinyl ester resin matrix composites reinforced with alkali‐treated jute fibers

The thermal behavior of vinyl ester resin matrix composites reinforced with jute fibers treated for 2, 4, 6, and 8 h with 5% NaOH was studied with Thermo‐gravimetric analysis and differential scanning calorimetry. The moisture desorption peak shifted to a higher temperature, from 37 to 58.3°C, for all the treated‐fiber composites because of improved wetting of the fibers by the resin and stronger bonding at the interface. The degradation temperature of the vinyl ester resin in the composites was lowered to 410.3°C from that of the neat resin, 418.8°C. The X‐ray diffraction studies showed increased crystallinity of the treated fibers, which affected the enthalpy of the α‐cellulose and hemicellulose degradation. The hemicellulose degradation temperature remained the same (299.7°C) in all the treated‐fiber composites, but the enthalpy associated with the hemicellulose degradation showed an increasing trend in the treated composites with a small increase in the weight loss. This could be attributed to the increased hydrogen bonding between the more accessible ? OH groups of the hemicellulose in the noncrystalline region of the jute fiber and the resin. The degradation temperature of α‐cellulose was lowered from 364.2 to 356.8°C in the treated composites. The enthalpy of α‐cellulose degradation showed a decreasing trend with a lowering of the weight loss. The crystalline regions of the fiber, consisting of closely packed α‐cellulose chains, were bonded with the resin mainly on the surface through hydrogen bonds and became more resistant to thermal degradation; this reduced the weight loss. © 2004 Wiley Periodicals, Inc. J Appl Polym Sci 94: 123–129, 2004     

The effect of formaldehyde/phenol (F/P) molar ratios on function and curing kinetics of high‐solid resol phenolic resins

A series of high‐solid resol phenolic resins (HSRPRs) were synthesized with different molar ratios (1.6, 1.8, 2.0, 2.2, and 2.4) of formaldehyde to phenol using calcium oxide and sodium hydroxide as catalyst. The effects of F/P molar ratios on physical properties, free formaldehyde and phenol, activity, structure, and thermally resistant properties of HSRPRs were fully investigated by chemical assays, liquid and solid ¹³C‐NMR, Fourier transform infrared spectroscopy, and thermogravimetric analysis. The curing kinetics of different F/P molar ratios were explored with differential scanning calorimeter at four different heating rates (5, 10, 15, 20°C/min) from 35 to 200°C. Overall, HSRPRs with F/P = 2.0 had excellent comprehensive properties. The study was significant in solving the wastewater problem during the process of industry‐scale preparation of HSRPRs. We believed that the experimental findings would provide a new avenue for further study and application of HSRPRs. © 2013 Wiley Periodicals, Inc. J. Appl. Polym. Sci., 2013     

The behavior of natural rubber–epoxidized natural rubber–silica composites based on wet masterbatch technique

Natural rubber–epoxidized natural rubber–silica composites were prepared by the wet masterbatch technique and the traditional dry mixing method. Performances of the composites based on different preparation methods were investigated with a moving die rheometer, an electronic universal testing machine, a dynamic mechanical analyzer, a nuclear magnetic resonance crosslink density analyzer, a rubber processing analyzer (RPA), a scanning electron microscope (SEM), and a transmission electron microscope (TEM). The RPA, SEM, and TEM analyses indicated that silica has better dispersion, lower filler–filler interaction, and better filler–rubber interaction in compounds based on the wet masterbatch technique, leading to improvements in mechanical strength and the dynamic mechanical and compression properties of the composites. It also indicates that composites prepared by the wet masterbatch technique have shorter scorch time, faster curing velocity, and higher crosslink density. The composites prepared by the wet materbatch technique also have lower rolling resistance, which is an important property for their use as a green material for the tire industry. © 2016 Wiley Periodicals, Inc. J. Appl. Polym. Sci. 2016 , 133, 43571.     

The effect of PETA/PETTA composite system on the performance of UV curable waterborne polyurethane acrylate

UV curable waterborne polyurethane acrylate based on pentaerythritol triacrylate (PETA)/pentaerythritol tetraacrylate (PETTA) composite system was prepared by using polycaprolactone glycol (PCL), isophorone diisocyanate (IPDI), β‐cyclodextrin (β‐CD) and 2,2‐dimethylol butanoic acid (DMBA) as the main materials. Besides, PETA was used as capping agent and PETTA was used as reactive diluent. By varying the additive amount of PETA and PETTA, a series of emulsions and films were obtained. The molecular structure was characterized by infrared spectra and a series of performance tests such as particle size, contact angle, tensile properties, UV curing performance, differential scanning calorimetry and thermogravimetric analysis were conducted. The result showed that more compact network structure was formed by introducing PETTA with higher reactivity into the polyurethane molecule under UV irradiation and many performances were improved as a whole. However, there existed phase separation to a certain extent. Especially when the content of PETTA was higher than 83.33%, the effect of compatibility became more prominent. © 2014 Wiley Periodicals, Inc. J. Appl. Polym. Sci. 2015 , 132, 41262.     

Wood particle/high‐density polyethylene composites: Thermal sensitivity and nucleating ability of wood particles

The thermal sensitivity, nucleating ability, and nonisothermal crystallization of high‐density polyethylene (HDPE) with different wood fillers during wood/HDPE melt processing were investigated with thermogravimetric analysis and differential scanning calorimetry. The results showed that the wood degraded at a lower temperature than HDPE. The thermal decomposition behavior was similar across wood species. The most remarkable dissimilarities were observed between wood and bark in the decomposition rate around a processing temperature of 300°C and in the peak temperature location for cellulose degradation. The higher degradation rate for bark was explained by the devolatilization of extractives and the degradation of lignin, which were present in higher amounts in pine bark. The nucleating ability for various wood fillers was evaluated with the crystalline weight fraction, crystal conversion, crystallization half‐time, and crystallization temperature of the HDPE matrix. The nucleation activity improved with the addition of wood particles to the HDPE matrix. However, no effect of wood species on the crystal conversion was found. For composites based on semicrystalline matrix polymers, the crystal conversion may be an important factor in determining the stiffness and fracture behavior. © 2009 Wiley Periodicals, Inc. J Appl Polym Sci, 2009     

Synthesis and performance of phenolic polybutadiene‐bound stabilizers

An antioxidant derivative, 6‐sulfanylhexyl 3‐(3,5‐di‐tert‐butyl‐4‐hydroxyphenyl)propanoate, was synthesized and examined. With a radical initiator, the addition of this compound to pending vinyls of OH‐telechelic, low molecular weight liquid polybutadiene (LBH) was performed to various degrees of conversion to form polymeric antioxidants (PAOs) in which the phenolic moiety was separated from the main chain by a spacer [? CH₂CH₂? S? (CH₂)₆? O? CO? ]. Pure, unstabilized LBH was mixed in several ratios with PAOs, Irganox 1520, and Irganox 1076, and the oxidation stabilities of these mixtures, determined by thermogravimetric analysis and differential scanning calorimetry, were compared. Probably because of their good compatibility with LBH, PAOs exhibited equal or better effectiveness than commercial antioxidants of the Irganox type. © 2002 Wiley Periodicals, Inc. J Appl Polym Sci 87: 885–889, 2003     

Thermal and nondestructive analysis of high density polyethylene filled with milled salago fiber

Fillers are utilized for different purposes. In plastic industry, fillers are mainly used to extend the bulk of the compound; however, they can also improve physical properties, materials processing, and reduce cycle time of plastics. In this article, high-density polyethylene was filled with untreated and 5% alkaline-treated salago fiber, and thereafter the thermal and nondestructive properties of the composites were investigated. It was found that the chemical treatment of fiber increased the thermal stability and the mean coefficient value of linear thermal expansion of the treated composites as compared to the untreated ones. Moreover, the increase of fiber content in composites increased the crystallinity level while decreased the thermal capacity and melting temperature of the composites. The zinc, calcium, and phosphorus contents were found to be within the industry-acceptable range for elemental contents in polyolefins. © 2019 Wiley Periodicals, Inc. J. Appl. Polym. Sci. 2019 , 136, 47873.     

Binary mixtures of polyethylene and oxidized wax: Dependency of thermal and mechanical properties upon mixing procedure

The influence of the preparation procedure on the thermal and mechanical properties of linear low‐density polyethylene (LLDPE)– and LDPE–oxidized wax blends was investigated. It was found that mechanically mixed blends show reduced thermal stability as well as ultimate mechanical properties (stress and strain at break) compared to that of extrusion mixed blends. However, the structure of the blend and consequently its thermal and mechanical behavior also depend on the initial morphology of polyethylene. DSC measurements show miscibility up to high wax contents in both blend types, but increasing the amount of wax in LDPE blends induces increasing crystallinity. As a result, the LDPE/wax blends show improved thermal stability of between 20 and 50°C at low wax concentrations. Although the elasticity modulus of the blends increases, increasing the amount of wax generally degrades the mechanical properties. The main reason for this is the reduced number of tie chains. Changes in the average concentration of tie chains with increasing wax content were calculated and a correlation was made with the ultimate properties of the blends. © 2003 Wiley Periodicals, Inc. J Appl Polym Sci 89: 2446–2456, 2003