Processing and properties of thermoplastic starch and its blends with sodium alginate

Viscosity measurements were carried out on corn starch (CS) and CS–sodium alginate (SA) suspensions at low levels of SA [1 to 10% (w/w)], as a function of temperature. The addition of SA caused the granular CS gelatinization process to occur at a lower onset temperature. CS and CS–SA mixtures were extruded in single‐ and twin‐screw extruders, with 15% glycerol and different water contents. Processing of plasticized CS–SA mixtures required lower temperatures, which is consistent with the viscosity results. Homogeneous and flexible extrudates were obtained by processing in a twin‐screw extruder. Samples in the composition range between 0 and 10% (w/w) SA were examined using tensile tests as a function of water content. Mechanical properties were dependent on the water content and on the SA composition. A significant increase in the Young's modulus value was observed for the blend containing 1% SA. Dynamic mechanical analysis was carried out for CS and CS–SA blends. Two transitions were detected in the temperature range –80 to 150°C. Scanning electron microscopy was used to examine the morphology of the extruded samples. The surfaces of the films were homogeneous, which demonstrated that the CS granules in all samples were characteristically destructured under the conditions used in processing. © 2001 John Wiley & Sons, Inc. J Appl Polym Sci 81: 412–420, 2001     

Starch‐based biodegradable blends: morphology and interface properties

In order to improve the properties of plasticized wheat starch (PWS) and to conserve its final biodegradability, PWS can be blended with biodegradable polyesters [polyesteramide, poly(ε‐caprolactone), poly(lactic acid), poly(butylene succinate adipate) and poly(butylene adipate terephthalate)] which exhibit variable polar characteristics. This paper is focused on the analysis of the compatibility of these blends which vary according to their formulation. To understand the lack of affinity between the different phases, interface adhesion has been investigated by contact angle measurements to obtain the work of adhesion. From these determinations a forecast approach has been developed to predict blend compatibility. Blend structures were obtained by scanning electron microscopy observations. Blends show either a dispersed structure or a co‐continuous morphology. Percolation thresholds (co‐continuity) and full continuity regions were determined thanks to a method based on solvent extraction. Finally, rheological investigations have been carried out on the different biodegradable polymers to understand better the blend structure formation during the process. Copyright © 2004 Society of Chemical Industry     

Mechanical properties and morphology of the modified HDPE/starch reactive blend

We investigated the effect of reactive blending on the mechanical properties and morphology of high‐density polyethylene (HDPE)/plasticized starch blends. HDPE was chemically modified to enhance the compatibility with the plasticized starch. The modified HDPE, HDPE‐g‐glycidyl methacrylate (GMA), was synthesized by melt reaction of HDPE in the presence of dicumyl peroxide (DCP). A finer dispersion of starch in the HDPE matrix was achieved compared to that in the unmodified HDPE. The amount of GMA groups in the modified HDPE enhanced the miscibility of HDPE/starch blends. We also observed that the amount of glycerin improves the mechanical properties of blends. © 2001 John Wiley & Sons, Inc. J Appl Polym Sci 82: 3313–3320, 2001     

Film processability and properties of polycaprolactone/thermoplastic starch blends

In this work, the processing and properties of blown films prepared from thermoplastic corn starch (TPS) and polycaprolactone (PCL) were studied, in particular at high TPS content. The influence of processing parameters and material moisture content on the tensile properties was also studied. The results show that final film properties are mainly controlled by the draw ratio, blow‐up ratio and PCL concentration in the blends. The results also show that PCL/TPS films are less hydrophilic as PCL content increases. Finally, it was found that a very narrow processing window exists for this blend. © 2011 Wiley Periodicals, Inc. J Appl Polym Sci, 2011.     

Mechanical and morphological characterization of starch/zein blends plasticized with glycerol

Blends of starch and zein plasticized with glycerol were prepared by melting in a batch mixer at 160°C. Glycerol was used as plasticizer in contents ranging from 20 to 40 wt % with respect to the starch/zein matrix. These blends were characterized by mechanical tests, dynamic mechanical analysis, and optical microscopy. In tensile tests, the Young's modulus and ultimate tensile strength increased with increasing zein content for all compositions, whereas elongation at break decreased sharply with increasing zein content up to 20%, and it remained nearly constant at higher contents of zein, which increased the stiffness of the blends. On the other hand, increase in the glycerol content caused a decrease in mechanical resistance of the blends. Storage modulus increased with increasing zein content and the tan δ curves showed that the blends exhibited two distinct glass transitions, one for each component, indicating a two‐phase system, confirming the morphological evidence of micrographs that displayed two separate phases. © 2006 Wiley Periodicals, Inc. J Appl Polym Sci 101: 4133–4139, 2006     

Preparation,morphology, and mechanical properties of elastomers based on polydimethylsiloxane/ polystyrene blends

Polydimethylsiloxane/polystyrene (PDMS/PS) blends were prepared by radical copolymerization of styrene (St) and divinylbenzene (DVB) in the presence of α,ω‐dihydroxy‐polydimethylsiloxane (PDMS), using benzoyl peroxide as initiator. The PDMS/PS blends obtained by this method are a series of stable, white gums, when the feed ratio of PDMS to St is 60/40 and DVB to St is not more than 2.0 wt %. Elastomers based on PDMS/PS blends were formed by crosslinking PDMS with methyl‐triethoxysilicane (MTES). The MTES dosage was much larger than the amount necessary for end‐linking hydroxy‐terminated chains of PDMS, with the excess being hydrolyzed to crosslinked networks, which were similar to SiO₂ and acted as filler. Mechanical property measurements show that the elastomers thus formed exhibit superior mechanical properties with respect to pure PDMS elastomer and the elastomers based on PDMS/PS system we prepared before. Moreover, investigations were carried out on the elastomers by extraction measurement and scanning electron microscopy (SEM). The extraction data show that the sol‐fraction decreases with increasing the feed ratio of DVB to St. SEM observation demonstrates that the elastomer has a microphase‐separated structure consisting of dispersed PS domains within a continuous PDMS matrix, and the extracted material exhibits a porous structure. © 2009 Wiley Periodicals, Inc. J Appl Polym Sci, 2009     

The morphology,rheological, and mechanical properties of wood flour/starch/poly(lactic acid) blends

An entirely biosourced blend composed of poly(lactic acid) (PLA), starch, and wood flour (WF) was prepared by a co‐extruder with glycerol as a plasticizer. The morphology, rheological properties, and mechanical properties of the WF/starch/PLA blends were comprehensively analyzed. The results showed that with the decrease of the starch/WF ratio, the morphology experienced a large transformation, and the compatibility of the blends was found to be superior to other blends, with a starch/wood flour ratio of 7/3. The dynamic mechanical thermal analysis (DMA) results demonstrated the incompatibility of the components in WF/starch/PLA blends. Following the decrease of the starch/WF ratio, the storage modulus (G″) and the complex viscosity (η*) of the blends increased. The mechanical strength first increased, and then decreased with the increase of the WF concentration. The water absorption results showed that the water resistance of the blends was reduced with the lower starch/WF ratio. © 2017 Wiley Periodicals, Inc. J. Appl. Polym. Sci. 2017 , 134, 44743.     

Effect of compatibilizer distribution on the blends of starch/biodegradable polyesters

Various blends of gelatinized cornstarch and two biodegradable polyesters, PCL or PBSA, were prepared via melt processing using a twin‐screw extruder. Distribution of a compatibilizer MDI (methylenediphenyl diisocyanate) was controlled through the processing conditions employed and its effect on the resultant microstructure and mechanical properties of the blends were studied by SEM, DSC, TGA, and mechanical testing. When the MDI was distributed in the starch phase, the highly reactive isocyanate groups in MDI were most probably consumed by water that resulted in an overall weakening of its compatibilizing effect. Modulus, yield strength, and impact strength were increased by more than 35, 40, and 300%, respectively, when MDI was distributed in the polyester phase first rather than in the starch phase prior to blending. SEM observation showed that the interface between starch and the polyesters was improved significantly while DSC and TGA investigation also confirmed the microstructural difference. © 2006 Wiley Periodicals, Inc. J Appl Polym Sci 103: 812–818, 2007     

Morphology,thermomechanical properties,and biodegradability of low density polyethylene/starch blends

The biodegradability of low density polyethylene (LDPE)/starch and LDPE/starch/starch acetate (STAc) blends was tested and observed to be dependent on STAc content. The binary and ternary blends containing up to a maximum concentration of 30% starch were examined for their thermal, mechanical, and morphological properties. The blends with no STAc or 2.5% STAc show almost no adherence of two phases. With 10% STAc, dispersion of starch was observed to increase with some adherence to LDPE. Tensile strength, elongation at break, and Izod impact strength of the blends decreased with increased starch content. However, incorporation of STAc along with starch improved all these properties, particularly elongation at break and toughness. The melt flow index was also improved on partial substitution of starch by STAc. Maximum biodegradability was observed for the blends containing 30% (starch + STAc). Cell growth was observed to increase with increasing concentration of (starch + STAc) in the blends. © 1999 John Wiley & Sons, Inc. J Appl Polym Sci 74: 2791–2802, 1999     

Preparation and studying properties of polybutene‐1/thermoplastic starch blends

Starch as an inexpensive and renewable source has been used as a filler for environmental friendly plastics for about two decades. In this study, glycerol was used as a plasticizer for starch to enhance the dispersion and the interfacial affinity in thermoplastic starch (TPS)/polybutene‐1(PB‐1) blend. PB‐1 was melt blended with TPS using a single screw extrusion process and molded using injection molding process to investigate the rheological and mechanical properties of these blends. Rheological properties were studied using a capillary rheometer, and the Bagley's correction was performed. Mechanical analysis (stress–strain curves) was performed using Testometric M350‐10 kN. The rheological properties showed that the melt viscosity of the blend is less than that of PB‐1, and the flow activation energy at a constant shear stress of the blend increases with increasing glycerol content in the blend. The mechanical experiments showed that both stress and strain at break of the blends are less than that of PB‐1, whereas the Young's modulus of the most blends is higher than that of PB‐1 which confirms the filling role of TPS in the blend. © 2011 Wiley Periodicals, Inc. J Appl Polym Sci, 2012     

Influence of compatibilizers on mechanical properties,crystallization, and morphology of polypropylene/scrap rubber dust blends

Polypropylene blends containing a dispersed phase of scrap rubber dusts obtained from sport shoes manufacture; midsole (M, vulcanized EVA foam) and outsole (O, vulcanized rubber blend of NR, SBR, and BR) were studied. The influence of various compatibilizers on the mechanical properties of these blends were investigated. Significant development of impact strength was attained by using 6 and 10 phr of styrene–ethylene–butylene–styrene (SEBS) and maleic anhydride‐grafted styrene–ethylene–butylene–styrene (SEBS‐g‐MA) as compatibilizers for both compounds filled with midsole and outsole dusts. The tensile strength of each compound was slightly decreased when the compatibilizer loading increased, whereas the elongation at break was significantly increased. The enhancements of the impact strength and the elongation at break are believed to arise from reduction of interfacial tension between two phases of the rubber and the PP, which results in some reduction of the particle size of the fillers. Scanning electron microscopy (SEM) confirmed the evidence of the reduction of scrap rubber dust into small rubber particle sizes in the compound, and also showed the occurrence of some fibrils. Optical microscopy (crossed polars) observations suggested that the addition of the rubber dust resulted in a less regular spherulite texture and less sharp spherulite boundaries. © 2002 Wiley Periodicals, Inc. J Appl Polym Sci 86: 148–159, 2002     

Effects of calcium carbonate as the expanding inhibitor on the structural and mechanical properties of expanded starch/polyvinyl alcohol blends

In this study, expanded starch/PVA/CaCO₃ blends (ESPCs) were prepared using the pilot system composed of a supermixer and a twin‐screw extruder to investigate the effects of CaCO₃ as the expanding inhibitor on the structural and mechanical properties of ESPCs. The pore ratio of ESPCs with the interconnecting open‐cell structure decreased with increasing CaCO₃ content and the structure of ESPCs became more compact. The inhibiting process of CaCO₃ during the expansion of starch/PVA blends was proposed and certified by FTIR spectroscopy and X‐ray diffraction. At least two parts of CaCO₃ were required to obtain a sufficient inhibiting effect on the expansion. The mechanical properties of ESPCs such as tensile strength, elongation at break, modulus, and specific work of rupture were improved by the addition of CaCO₃ as the expanding inhibitor. As CaCO₃ content increased from one to four parts, the tensile strength increased 2.6‐fold, from 70 to 180 kPa, whereas elongation at break increased about 1.5‐fold. The moduli of ESPCs also increased with increasing CaCO₃ content. © 2004 Wiley Periodicals, Inc. J Appl Polym Sci 93: 1762–1768, 2004     

Mechanical and thermal properties of poly(lactic acid)/starch blends with dioctyl maleate

Poly(lactic acid) (PLA)/starch blends were prepared blending with dioctyl maleate (DOM). DOM acted as a compatibilizer at low concentrations (below 5%), and markedly improved tensile strength of the blend. However, DOM functioned as a plasticizer at concentrations over 5%, significantly enhancing elongation. Compatibilization and plasticization took place simultaneously according to the analysis of, for example, mechanical properties and thermal behavior. With DOM as a polymeric plasticizer, thermal loss in the blends was not significant. Water absorption of PLA/starch blends increased with DOM concentration. DOM leaching in an aqueous environment was inhibited. © 2004 Wiley Periodicals, Inc. J Appl Polym Sci 94: 1697–1704, 2004     

Mechanical properties and morphology of PA6/EVA blends

The mechanical properties of blends of polyamide6 (PA6) and ethylene vinyl acetate (EVA) at a blending composition of 0–50 wt % EVA were studied. The notched Izod impact strength of PA6 increased with the incorporation of EVA, the increase being more than 100% compared to PA6 at 10% EVA. The tensile strength and the tensile modulus of the blends decreased steadily as the weight percent of EVA increased. Analysis of the tensile data using predictive theories indicated the extent of the interaction of the dispersed phase and the matrix up to 20 wt % EVA. SEM studies of the cryogenically fractured surfaces indicated increase in the dispersed phase domain size with EVA concentrations. On the other hand, impact fractured surfaces of PA6/EVA blends indicated debonding of EVA particles, leaving hemispherical bumps, indicating inadequate interfacial adhesion between PA6 and EVA. © 2002 Wiley Periodicals, Inc. J Appl Polym Sci 85: 1593–1606, 2002     

Preparation and properties of biodegradable thermoplastic starch/poly(hydroxy butyrate) blends

The vital differences using three types of thermoplastic starches (TPS), including potato starch, corn starch, and soluble potato starch, with two different gelatinization degrees to blend with poly(hydroxy butyrate) (PHB) are thoroughly discussed in this study. For blends containing a certain amount of PHB, thermal stability remains in a certain degree. In all cases of this study, mechanical properties of TPS blended with PHB confer higher performance than those of pristine TPS. In particular, a significant increase on tensile strength and tear strength is observed for TPS (potato starch) blended with PHB at low gelatinization degree. A suitable degree of gelatinization of starch is critical to achieve optimum performance. The investigation on the morphological observation partly features the supporting evidence of the above findings. The assessment of biodegradability indicates that the values of water absorption and weight loss increase with increasing treatment period and glycerol content, but decrease with increasing amount of PHB content. Among three types of starches investigated, the TPS (soluble starch)/PHB blend gives the highest level of water absorption and weight loss. © 2006 Wiley Periodicals, Inc. J Appl Polym Sci 100: 2371–2379, 2006     

Polystyrene and polyester polyurethane elastomer blends compatibilized by SMA

Blends of polystyrene (PS) with polyester polyurethane elastomer (PU‐es) were compatibilized by addition of poly(styrene‐co‐maleic anhydride) (SMA) containing 7 wt % of maleic anhydride. Binary nonreactive (PS/PU‐es) blends, binary reactive (SMA/PU‐es) blends, and ternary reactive blends (PS/SMA/PU‐es) were prepared with 10 and 20 wt % of PU‐es. The maleic anhydride content in the ternary reactive blends was varied through addition of different SMA amounts from 0.5 to 5 wt %. Polyurethane in the blends was crosslinked by using dicumyl peroxide or sulfur to improve its mechanical properties. The experimental processing conditions, such as temperature and rotor speed in an internal mixer, were analyzed before blend preparation by processing the individual polymers, PS and SMA, and the PS/PU‐es nonreactive blend (90/10), to prevent the degradation of the polymer during melt mixing and to assure macroscopic homogeneity. The torque behavior during the mixture indicated a grafting copolymerization, which was responsible for the significant drop of the PU‐es domain size in the glassy matrix, as observed by scanning electronic microscopy (SEM). The miscibility of the glassy matrix, which was shown to be dependent on the composition and the phase behavior of ternary blends, became very complex as the SMA concentration increased, as concluded from dynamical–mechanical analysis. Blends containing 20 wt % of PU‐es presented an increase up to a factor of 2 in the deflection at break in relation to PS. © 2004 Wiley Periodicals, Inc. J Appl Polym Sci 93: 2297–2304, 2004     

Interface/morphology relationships in polymer blends with thermoplastic starch

In this paper, the interface/morphology relationship in polyethylene/TPS blends prepared by a one-step extrusion process is examined in detail. Emulsification curves tracking the change in phase size with added quantity of PE-g-MA copolymer are used to identify the critical concentration required for saturation of the interface as well as to estimate the areal density of grafted copolymer chains at the interface. The level of glycerol content in the TPS is shown to lead to different emulsification behaviors. Dynamic mechanical analysis clearly shows a partial miscibility between glycerol and starch in the TPS with glycerol-rich and starch-rich peaks being clearly identified. This phase separation is more evident in the case of high glycerol levels in the TPS (>24% glycerol). Furthermore, the glycerol-rich peak decreases in intensity with added PE-g-MA graft copolymer. At high glycerol contents (>24% glycerol) in the TPS, a 20% thermoplastic starch-based binary blend with polyethylene can reach an elongation at break value as high as 200%. When also modified at the appropriate level with a PE-g-MA copolymer, this elongation at break further increases to 600%. However, at lower glycerol contents, the elongation at break is comparatively low at 20-50% even after the addition of PE-g-MA copolymer. We explain these results through a proposed double mechanism of interfacial modification between the HDPE matrix and the TPS dispersed phase. Under dynamic melt-mixing conditions, it is suggested that a small portion of the low molecular weight glycerol-rich phase tends to migrate to the HDPE-TPS interface as predicted by Harkins spreading theory. Once at the interface, this glycerol-rich outer layer is readily deformed by an applied stress and this stress is then transferred to the starch-rich phase due to their mutual partial miscibility. Added PE-g-MA copolymer initially reacts with the glycerol-rich outer layer but if the level of copolymer is high enough, it then reacts with the starch-rich phase via a classic interfacial modification protocol. Also, both the elongation at break and impact properties dramatically increase at a copolymer level associated with interfacial saturation. The above mechanism effectively explains all the emulsification and mechanical property observations.     

Fiber formation and properties of polyester/lignin blends

Thermotropic liquid crystalline polyesters with varied chemical structure are synthesized by melt transesterification polycondensation. They are employed as matrix for blends with lignin materials to obtain melt-spinnable precursors for carbon fibers. The lignin samples are carefully purified by fractionation, enzymatic removal of reducing sugars, and subsequent modification of the terminal OH groups. Effective melt blending is achieved with liquid-crystalline aromatic–aliphatic polyesters having melting ranges that match the softening temperature of the lignin fractions, which is necessary to prevent thermal decomposition of the lignin. Polyester/lignin blends are partially compatibilized, phase-separated materials. The polyester/lignin materials are melt-spun successfully. The fiber properties depend on the lignin purification process. X-ray scattering reveals that orientation in lignin-containing fibers is maintained. First experiments show that the fibers can be converted successfully to carbon fibers by thermal annealing procedures. © 2019 Wiley Periodicals, Inc. J. Appl. Polym. Sci. 2019 , 136, 48257.     

From microstructure to mechanical properties of compatibilized polylactide/thermoplastic starch blends

Bio‐degradable polymer blends of polylactic acid/thermoplastic starch (PLA/TPS) were prepared via direct melt blending varying order of mixing of ingredients fed into the extruder. The effect of interface interactions between PLA and TPS in the presence of maleic anhydride (MA) compatibilizer on the microstructure and mechanical properties was then investigated. The prepared PLA/TPS blends were characterized by scanning electron microscopy, differential scanning calorimetry (DSC), tensile, and rheological measurements. Morphology of PLA/TPS shows that the introduction of MA into the polymer matrix increases the presence of TPS at the interface region. DSC results revealed the reduction of glass transition temperature of PLA with contributions from both TPS and MA. The crystallization temperature was decreased by the addition of MA leading to reduction of overall crystallization of PLA/TPS blend. The mechanical measurements show that increasing MA content up to 2 wt % enhances the modulus of PLA/TPS more than 45% compared to the corresponding blends free of MA compatibilizer. © 2017 Wiley Periodicals, Inc. J. Appl. Polym. Sci. 2017 , 134, 44734.     

Preparation and properties of biodegradable poly(butylene succinate)/starch blends

The vital differences between the use of untreated starch and gelatinized starch in blends with poly(butylene succinate) (Bionolle) were thoroughly examined in this study. The melting temperature decreased slightly with increasing dosages of untreated and gelatinized starch. The added starch perhaps tended to disrupt the intermolecular hydrogen bonding within the Bionolle matrix. On the other hand, a large increase in the crystallinity was seen with the addition of starch. Starch appeared to play a nucleating role in the blends. The trend of the glass‐transition temperature decreasing with the starch level was similar to the trend of the melting temperature. For the same starch content, the glass‐transition temperature showed some variations. For blends containing a certain amount of gelatinized starch, the thermal stability remained to a certain degree but continued to decrease. This was ascribed to the relatively low heat stability of starch. As for the mechanical properties, a significant increase in the tensile strength (up to 2 times) was observed when untreated starch was replaced with gelatinized starch in the blends. Similarly, the tear strength increased up to 1.5 times if gelatinized starch was employed. Apparently, the gelatinization of starch was efficiently achieved for promoting its compatibility with Bionolle. In all cases, the mechanical properties of Bionolle blended with gelatinized starch were better than those of Bionolle blended with untreated starch. A morphological investigation provided evidence in support of these findings. This relatively low‐cost gelatinization approach provides an alternative to a high‐cost compatibilizer approach for improving the performance of biodegradable blends. © 2005 Wiley Periodicals, Inc. J Appl Polym Sci 97: 257–264, 2005