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精密注射成型影响因素分析探讨 总被引:1,自引:0,他引:1
精密注射成型作为一种新的注射成型工艺方法,其特点就是能成型尺寸精度高,而且具备良好的机械、力学性能以及尺寸稳定性的塑料制品.本文从塑料材料、模具设计与制造、成型工艺和成型设备等方面对影响精密注射成型的因素进行了讨论,并给出了相关的解决办法.选择适当的塑料原材料、提高模具设计与制造质量、控制好注塑工艺参数及合理选择注塑成型设备,才能更好地发挥精密注射成型技术在塑料制品成型生产中的作用,成型出高精度、高性能的精密塑料制品. 相似文献
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微注射成型技术的现状与发展 总被引:1,自引:0,他引:1
阐述微注射成型技术的产生背景、应用领域和发展前景,详细介绍了微注射成型技术的所用原料、设备及工艺特点,概述了微注射成型机理仿真与实验研究的现状,展望微注射成型技术的发展趋势。 相似文献
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粉末注射成型工艺的现状及研究进展西南技术工程研究所(630039)伍太宾金属、陶瓷粉末注射成型工艺是传统的粉末冶金工艺与塑料成型工艺相结合的新工艺。其基本过程为:各种金属、陶瓷粉末与有机粘接剂均匀混合成具有流动性的膏状物质,然后在塑料注射成型机上注射... 相似文献
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在评述了注射成形和结构泡沫塑料成型的优点和局限性之后,提出了兼具两者之长的注气注射成型工艺,并以几种汽车零件的注气注射成型工艺,并以几种汽车零件为例,说明其在质量、周期、成本诸方面的优越性。 相似文献
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超高速注射成型及模具技术 总被引:3,自引:0,他引:3
介绍了超高速注射成型技术的特点和应用,指出了超高速注射成型模具与普通注射成型模具的差异,重点阐述了超高速注射成型模具排气系统的设计,并给出了设计工艺参数。 相似文献
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本文在论述注射成型和结构泡沫成型的优缺点基础上,提出了能克服上述两种方法缺点的注气注射成型工艺方法,并列举了该方法在轿车零件制造中的应用. 相似文献
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本文在论述注射成型和结构泡沫成型的优缺点基础,提出了能克服上述两种方法缺点的注气注射成型工艺方法,并列举了该方法在轿车零件制造中的应用。 相似文献
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介绍了高光注射成型技术的工艺过程,深入分析了高光注射的主要特点,比较高光注射成型与普通注射成型的主要区别,分析了高光注射成型模具的特点,最后指出了高光注射成型技术的应用范围与前景,并指出了水辅注射成型技术今后有待解决的几个关键性问题. 相似文献
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浅析注射成型塑料件结构设计 总被引:1,自引:0,他引:1
从注射成型塑料件结构设计的角度出发,结合材料本身特性及注塑生产的工艺特点,总结了注射成型塑料件结构设计上的一些要点和注意事项,列举了若干设计中经常采取的结构形式和改进方法,为注射成型塑料件的结构设计给出了参考。 相似文献
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Yun ZHANG Wenjie YU Junjie LIANG Jianlin LANG Dequn LI 《Frontiers of Mechanical Engineering》2018,13(1):74-84
Compared with conventional injection molding, injection-compression molding can mold optical parts with higher precision and lower flow residual stress. However, the melt flow process in a closed cavity becomes more complex because of the moving cavity boundary during compression and the nonlinear problems caused by non-Newtonian polymer melt. In this study, a 3D simulation method was developed for injection-compression molding. In this method, arbitrary Lagrangian- Eulerian was introduced to model the moving-boundary flow problem in the compression stage. The non-Newtonian characteristics and compressibility of the polymer melt were considered. The melt flow and pressure distribution in the cavity were investigated by using the proposed simulation method and compared with those of injection molding. Results reveal that the fountain flow effect becomes significant when the cavity thickness increases during compression. The back flow also plays an important role in the flow pattern and redistribution of cavity pressure. The discrepancy in pressures at different points along the flow path is complicated rather than monotonically decreased in injection molding. 相似文献
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悬浮填料的结构对其挂膜性能影响较大,设计时需要重点考虑其结构优化.在现有悬浮填料结构的基础上进行改进,设计三种新型填料结构,采用注射分析软件对这些悬浮填料的注塑性能进行模拟计算,了解塑胶熔体在填料模腔中的流动状况,得到这些填料结构上各点的注塑时间、塑胶压力、温度和塑胶流动状况等数据,并根据这些数据比较它们之间的注塑优劣,数据显示,加筋多面空心球结构注射性能比较好. 相似文献
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Bai-Fu Lin Ruey-Jing Lian 《The International Journal of Advanced Manufacturing Technology》2006,29(3-4):296-307
This study described the design and construction of gas-assisted injection molding systems incorporating a traditional injection
molding machine. This combined system is called a gas-assisted injection molding control system (GAIMCS). The mathematical
model of GAIMCS with nonlinear dynamics is difficult to establish accurately. Therefore, model-free intelligent control strategies
were developed to control this system and evaluate its control performances. This work presents two intelligent control strategies:
(1) traditional fuzzy controller (TFC), and (2) grey prediction fuzzy controller (GPFC). The GAIMCS was controlled by the
GPFC, which was compared to a TFC to evaluate the system control performance. The GPFC achieves better control performances
in accelerating rise time, and it reduces the system steady-state error better than the TFC for high-pressure gas control
in GAIMCS, based on the verified experimental results. 相似文献
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基于BP-NSGA的注塑参数多目标智能优化设计 总被引:1,自引:0,他引:1
为获得成型性能最优的注塑参数设计方案,提出了基于BP神经网络和非支配排序遗传算法的注塑参数多目标优化方法。将注塑模结构尺寸参数和注塑工艺参数作为待优化的设计变量,建立了以高质量、低成本、高效率为优化目标的注塑参数优化设计模型。基于非支配排序遗传算法获取给定参数范围内的所有Pareto最优解,并通过建立多输入和多输出的BP神经网络来快速获得非支配排序遗传算法优化进程中所有个体的适应度值。开发了基于BP神经网络与非支配排序遗传算法集成的注塑参数智能优化设计系统,并通过鼠标注塑参数设计实例,验证了其适用性和有效性。 相似文献
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Uffe Arlø Theilade Hans Nørgaard Hansen 《The International Journal of Advanced Manufacturing Technology》2007,33(1-2):157-166
In recent years, polymer components with surface microstructures have been in rising demand for applications such as lab-on-a-chip
and optical components. Injection molding has proven to be a feasible and efficient way to manufacture such components. In
injection molding, the mold surface topography is transcribed onto the plastic part through complex mechanisms. This replication,
however, is not perfect, and the replication quality depends on the plastic material properties, the topography itself, and
the process conditions. This paper describes and discusses an investigation of injection molding of surface microstructures.
The fundamental problem of surface microstructure replication has been studied. The research is based on specific microstructures
as found in lab-on-a-chip products and on rough surfaces generated from EDM (electro discharge machining) mold cavities. Emphasis
is put on the ability to replicate surface microstructures under normal injection-molding conditions, i.e., with commodity
materials within typical process windows. It was found that within typical process windows the replication quality depends
significantly on several process parameters, and especially the mold temperature. For the specific microstructures, evidence
suggests that step-height replication quality depends linearly on structure width in a certain range. 相似文献