RHEOLOGICAL PROPERTIES OF UF-FETA CHEESE DETERMINED BY UNIAXIAL COMPRESSION AND DYNAMIC TESTING

Rheological characteristics of three Feta cheeses produced from ultrafiltered milk (UF-Feta cheeses) with different textures were evaluated using uniaxial compression and dynamic testing (strain and frequency sweeps). Stress at fracture was 20–46 kPa, Hencky strain at fracture was 0.20–0.35, modulus of deformability was 176–465 kPa, and work up to fracture was 4.4–6.7 kj/m³, depending on the type of cheese and the strain rate. Stress at a given strain, and stress at fracture increased with strain rate: the slope of the log (stress at fracture) versus log(in-itial Hencky strain rate) plot was 0.06–0.21, indicating a partially viscous behavior. Stress at fracture discriminated between all three Feta textures, and Hencky strain at fracture discriminated a Tin Feta texture from two Brick Feta textures at every compression rate. In dynamic testing the complex modulus was 40–173 kPa, and tan (δ) was 0.17–0.25 depending on the type of cheese and the frequency of oscillation. The slope of log(complex modulus) or log(storage modulus) versus log (frequency) was 0.12–0.14, and the slope of log(loss modulus) versus log (frequency) was 0.07–0.11 for all three types of cheese. The complex modulus from strain and frequency sweeps in the dynamic testing distinguished the Tin Feta texture from the Brick Feta textures, and the phase angle (δ) measured in strain sweep could differentiate the Blue Brick Feta texture from the Red Brick Feta texture in the strain interval 0.0003–0.024.     

RHEOLOGICAL EVALUATION OF MOZZARELLA CHEESE BY UNIAXIAL HORIZONTAL EXTENSION

Rheological properties of low-moisture part-skim Mozarella cheese were evaluated as a function of storage time, test temperature, and deformation rate by uniaxial extension in a horizontal plane. Proteolysis of Mozzarella cheese caused marked decreases in the tensile strength and the deformability modulus, but not in the fracture strain. As the temperature increased from 10 to 40C, the fracture strain increased more than five-fold. The strength and the deformability modulus decreased about 60 and 85%, respectively, as the cheese temperature increased from 10 to 30C. The fracture strain of the cheese did not exhibit a clear trend with the deformation rate in the range of 50–500 mm/min. However, its strength and deformability modulus increased with the increasing deformation rate.     

Viscoelastic Properties of Cheddar Cheese: Effect of Calcium and Phosphorus,Residual Lactose,Salt-to-Moisture Ratio and Ripening Time

The viscoelastic properties of eight different types of Cheddar cheeses prepared with two levels of calcium (Ca) and Phosphorus (P) content, two levels of residual lactose content and two levels of salt to moisture ratio (S/M) ratio were studied in a STRESSTECH viscoanalyzer. The elastic (G′) and viscous (G″) modulus were measured at 0, 1, 2, 4, 6, and 8 months of ripening during heating the cheese samples from 30 to 70°C. Low levels of Ca and P content (0.53 g Ca and 0.39 g P /100 g cheese) in the Cheddar cheese resulted up to 20.9% and 15.9% lower elastic and viscous modulus respectively, compared to Cheddar cheese prepared with high levels of Ca and P content (0.67 g Ca and 0.53 g P/100g cheese) during ripening up to 8 months. Low levels of residual lactose (0.78 g/100g) in the Cheddar cheese resulted in 39.1 and 78.1% lower elastic and viscous modulus, respectively, compared to Cheddar cheese with high levels of residual lactose (1.4 g/100g) during ripening up to 8 months. In the same way, low levels of S/M ratio (4.8) in the Cheddar cheese resulted in 40.7 and 40.5% lower elastic and viscous modulus, respectively, compared to high levels of S/M ratio (6.4) during ripening up to 8 months. Upon heating from 30 to 70°C, the elastic and viscous modulus of the eight different types of Cheddar cheeses reduced up to 91.7 and 95.1%, respectively, during ripening. Cheddar cheese recorded maximum elastic modulus at the end of 8 months of ripening, and maximum viscous modulus at the end of 4 months of ripening.     

Application of salt whey in process cheese food made from Cheddar cheese containing exopolysaccharides

The objective of this work was to use salt whey in making process cheese food (PCF) from young (3-wk-old) Cheddar cheese. To maximize the level of salt whey in process cheese, low salt (0.6%) Cheddar cheese was used. Because salt reduction causes undesirable physiochemical changes during extended cheese ripening, young Cheddar cheese was used in making process cheese. An exopolysaccharide (EPS)-producing strain (JFR) and a non-EPS-producing culture (DVS) were applied in making Cheddar cheese. To obtain similar composition and pH in the EPS-positive and EPS-negative Cheddar cheeses, the cheese making protocol was modified in the latter cheese to increase its moisture content. No differences were seen in the proteolysis between EPS-positive and EPS-negative Cheddar cheeses. Cheddar cheese made with the EPS-producing strain was softer, and less gummy and chewy than that made with the EPS-negative culture. Three-week-old Cheddar cheese was shredded and stored frozen until used for PCF manufacture. Composition of Cheddar cheese was determined and used to formulate the corresponding PCF (EPS-positive PCF and EPS-negative PCF). The utilization of low salt Cheddar cheese allowed up to 13% of salt whey containing 9.1% salt to be used in process cheese making. The preblend was mixed in the rapid visco analyzer at 1,000 rpm and heated at 95°C for 3 min; then, the process cheese was transferred into copper cylinders, sealed, and kept at 4°C. Process cheese foods contained 43.28% moisture, 23.7% fat, 18.9% protein, and 2% salt. No difference in composition was seen between the EPS-positive and EPS-negative PCF. The texture profile analysis showed that EPS-positive PCF was softer, and less gummy and chewy than EPS-negative PCF. The end apparent viscosity and meltability were higher in EPS-positive PCF than in EPS-negative PCF, whereas emulsification time was shorter in the former cheese. Sensory evaluation indicated that salt whey at the level used in this study did not affect cheese flavor. In conclusion, process cheese, containing almost 13% salt whey, with improved textural and melting properties could be made from young EPS-positive Cheddar cheese.     

Texture and microflora of vallagret cheese during maturation

Vallagret is a unique Jarlsberg-like cheese that combines characteristics of Cheddar and Swiss cheeses. The objectives of this study were to elucidate the stress and strain behaviour of young (1 week) and mature (20 weeks) vallagret cheese and to enumerate the microflora of young and matured cheeses. The large deformation properties of vallagret cheese were determined using an Instron universal testing machine. Lactococci were enumerated using M17 agar. Lactobacilli and Leuconostoc mesenteroides ssp. cremoris were enumerated on Lactobacillus selective (LBS) agar while the aerobic microorganisms were enumerated using plate count agar. Fracture stress decreased significantly from 0.52 MPa in young cheese to 0.11 MPa in the matured samples and fracture strain decreased significantly from 87% in young cheese to 41% in matured cheese. Aerobic microorganisms and lactococci decreased on maturation while the numbers of lactobacilli and Leuconostoc mesenteroides ssp. cremoris increased over the 20-week maturation period. Maturation affected the microbial counts of vallagret cheese. On maturation, vallagret cheese became softer and had lowered resistance to fracture.     

Study of the shear and extensional rheology of casein,waxy maize starch and their mixtures

This work investigated the shear and uniaxial extensional flow behaviour of aqueous casein and phosphated waxy maize starch systems as a function of the deformation rate, biopolymer concentration and the temperature. Trouton ratios were calculated to compare different responses of biopolymers to the shear and extensional deformation. It was found that the casein system (20% w/w) had a much higher and linearly increasing Trouton ratio against the log increase of strain rate. The starch system (35% w/w) had a Trouton ratio close to 3 at low strain rates, but increasing linearly once the strain rate exceeded 2 s⁻¹. The apparent shear and extensional viscosity showed an exponential increase with the concentration for both biopolymers, with casein being more concentration dependent. Their Trouton ratios were also very much concentration dependent: remained close to 3 at low biopolymer levels, but increased significantly at higher concentrations. Temperature variation experiments demonstrated that the flow properties of casein and waxy maize starch follow an Arrhenius relationship, with casein showing stronger temperature dependence than starch. While casein systems displayed a decrease in Trouton ratio with temperature increase, waxy maize starch had the opposite behaviour. The mixing of casein–waxy maize starch resulted in higher apparent extensional viscosities and higher Trouton ratios than single biopolymer systems.     

Free oil and rheology of Cheddar cheese containing fat globules stabilized with different proteins

Cheddar cheese was manufactured from recombined milk containing fat globules coated with alpha(s1)-CN (casein), alpha(s2)-CN, beta-CN, kappa-CN, alpha-lactalbumin, or beta-lactoglobulin. The effect of the coating on fat globule structure, free oil formation, and cheese rheology was investigated to determine if globule coating affected the physical structure of cheese. Fat globule size and shape were determined in cheese using confocal laser scanning microscopy, and the rheological properties measured by uniaxial compression after maturation for 35 and 70 d. Fat globules were elongated and clustered in the control cheese coated with native membrane material and in cheese where the globules were coated with alpha(s2)-CN, but were more circular and distinct than all others. Cheese containing globules coated with alpha(s2)-CN fractured at a lower strain and with a lower stress than other experimental cheeses. Free oil decreased in cheese as the stress at fracture of the cheese protein matrix increased. Strain at fracture increased as pH increased from 4.7 to 5.3. There was no correlation between free oil and fat globule circularity. Cheddar cheese aroma was not evident in experimental cheeses.     

Arnott Test Correlates with Dynamic Rheological Properties for Determining Cheddar Cheese Meltability

Cheddar cheese with six different fat levels (34.3, 31.5, 26.8, 20.5, 12.6 and <1%) were manufactured and allowed to ripen 4 mo at 7°C. Melting characteristics of the cheeses were studied by the Arnott test and dynamic rheological testing. Meltability of Cheddar cheese was significantly influenced by its fat content as determined by the Arnott test. A significant correlation (r =–0.80) occurred between the minimum complex modulus G′ and meltability of Cheddar cheese. Minimum complex modulus G′ may be a useful predictor of cheese meltability.     

SLIT RHEOMETER STUDIES OF WHEAT FLOUR DOUGH1

Rheological properties of bread dough having different levels of added gluten (0, 2.5, 5.0 and 7.5%) were measured. The dough was forced through a slit die attached to a cylindrical container. The material functions of interest included steady shear viscosity, first normal stress coefficient in steady shear flow derived from hole pressure measurements and planar extensional viscosity as estimated from entrance pressure drop measurements. These rheological properties were correlated to the loaf volume of the baked bread. Results indicate that the first normal stress coefficient and planar extensional viscosity were affected by the gluten content of the dough and correlated well with the loaf volume. The entrance pressure drop increased with increasing apparent shear rate but entrance correction was found to decrease with apparent shear rate. Water had a greater effect on the rheological properties than gluten content. The Trouton ratio was rather large and ranged between 850 to 2000 at a strain rate of 1s^-1 and decreased with increasing extension rate for most cases.     

Physicochemical properties of low-fat and full-fat Cheddar cheeses

Low-fat (6% fat) and full-fat (32% fat) Cheddar cheese was manufactured and aged up to 6–9 months at 5°C. The objective was to study the impact of fat on the physicochemical properties of Cheddar cheese. Total soluble nitrogen (TSN) and protein nitrogen (TPSN) in aqueous extracts were determined by the Kjeldahl method. The peptide content of each cheese was determined with reverse phase chromatography (RPC). Low-fat Cheddar (LFC) had a markedly higher peptide content than full-fat Cheddar (FFC). The overall peptide quantity increased with age with a marked increase in hydrophobic peptide content. Rheological properties were determined using an Instron Universal Testing Machine. LFC had significantly higher stress values, indicating hard and rubbery texture, than FFC. Furthermore, LFC had lower strain values, indicating crumbliness.     

Fracture Analysis of Alginate Gels

The fracture properties of alginate gels were investigated using torsion and compression. The gel fracture stress correlated with Ca²⁺ and alginate concentration, whereas the fracture strain was insensitive to composition. Considering the relationship of fracture stress with gel network crosslink density and the energy to break covalent and noncovalent bonds, the fracture of alginate gels is hypothesized to result from the disruption of junction zones. Consequently, the fracture stress was the stress required to overcome electrostatic forces that formed junction zones. The fracture stress‐strain relationship for alginate gels can be described by the Blatz, Sharda, adn Tschoegl (BST) equation, suggesting that for a given gel, the fracture strain can be predicted based on fracture stress, small‐strain shear modulus, and a fitted parameter describing nonlinearity of the gel. In addition, the fracture properties were affected by deformation rate. The influence of deformation rate on fracture was ascribed to structural changes among the alginate junction zones.     

MONITORING PROCESS CHEESE MELTABILITY USING DYNAMIC STRESS RHEOMETRY1

Meltability of process Cheddar cheese made with disodium phosphate (DSP) and trisodium citrate (TSC) at various moisture contents was determined with a Rheometrics dynamic stress rheometer using 25 mm parallel plate geometry. Slippage was controlled either by bonding ethyl-2-cyanoacrylate adhesive directly to the plates or using serrated plates. Results from serrated plates were more consistent and repeatable than the technique with adhesive. Transition temperature was defined as the lowest temperature at which tan δ= 1 and reflects a change in cheese properties such that elastic and viscous properties are equivalent. Moisture contents between 38.60 to 39.80% did not significantly influence the transition temperature of disodium phosphate and trisodium citrate process cheese. Transition temperature of process cheese containing TSC was lower than cheese containing DSP. Arrhenius plot of complex viscosity (?*) versus temperature indicated that the rate of change in viscosity of TSC process cheese was higher than that of DSP cheese.     

ASSESSMENT OF COHESION IN GRUYERE-TYPE CHEESE BY RHEOLOGICAL METHODS

The quantitative assessment of cohesion in unripened hard cheese was studied using static methods (uniaxial compression and tension, 3-point bending, and cutting) and transient methods (stress relaxation and creep). The two levels of cheese cohesion (denoted as weak and strong, according to the judgement of the cheesemaker) were obtained by two different manufacturing procedures. Statistical analysis showed that all static methods can be used to discriminate various levels of cohesion. Uniaxial tension proved to be the most powerful test to assess quantitatively the cohesive properties of hard cheese since the values of all parameters (fracture stress, fracture strain, work to fracture, modulus of deformability, and apparent flow modulus) depend significantly (α < 0.01) on the level of cohesion. Stress relaxation and creep tests were not as powerful as the rapid static methods in distinguishing the two levels of cheese cohesion.     

Anisotropy in Tensile Properties of Mozzarella Cheese

Effects of sampling direction (parallel or perpendicular to protein fiber orientation), cheese type (low-moisture, part-skim, LMPS and reduced fat, RF) and deformation rate (5 and 25 cm/min) on fracture properties of Mozzarella cheese were determined with tensile tests. The fracture toughness, stress, and strain in the parallel direction were, respectively, 2.8, 2.1 and 1.4 times greater than those in the perpendicular direction. This verified that the Mozzarella cheese had anisotropic tensile properties. A composite-material approach was used to explain the direction-dependent properties. The toughness, stress, and strain values for RF cheese were, respectively, 5.9, 5.4, and 1.3 times those of LMPS cheese. The tensile properties of Mozzarella were also affected by deformation rate.     

Interactions between Lactococcus lactis and Streptococcus thermophilus strains in Cheddar cheese processing conditions

The growth of pure and mixed cultures of Lactococcus lactis and Streptococcus thermophilus under simulated Cheddar cheese manufacture was examined. Cell-free wheys (CFW) of the cultures were prepared for analysis by automated spectrophotometry (AS). The maximal growth rate of the lactococci in S. thermophilus R0083 CFW was 13% higher than that noted in their own CFW and three lactococci also gave higher biomass levels (OD_max). During simulated Cheddar cheese fermentations with four paired cultures, one L. lactis strain grew 20% less when paired with S. thermophilus R0083, and an increase in colony forming units (cfu) was found with one other lactococcal strain. Viable counts of S. thermophilus in mixed cultures varied by less than 0.1 log cfu mL^?1. The AS data on OD_max in CFW were useful in predicting the evolution of cfu in the fermented mixed cultures. As a function of strain, the presence of S. thermophilus in a Cheddar fermentation process can enable extended growth of the lactococci.     

Primary proteolysis and textural changes during ripening in Cheddar cheeses manufactured to different fat contents

The effects of varying fat content in Cheddar cheese, from 6.3 to 32.5 g 100 g⁻¹, on changes in pH, primary proteolysis and texture were monitored over a 225 d ripening period. Reduction in the fat content resulted in significant (P<0.05) increases in pH, moisture and protein contents and decreases in the concentration of moisture in the non-fat substance. The increase in pH as the fat content increased was attributed to the concomitant decrease in the lactate-to-protein ratio. Polyacrylamide gel electrophoresis showed that the concentration of intact casein decreased in all cheeses during ripening and that the rate of decrease was not affected by the fat content. However, for a given concentration of casein, α_s1-casein was degraded more slowly, and β-casein more rapidly, as the fat content was reduced. The slower degradation of α_s1-casein with decreased fat content coincided with a decrease in the ratio of residual chymosin activity to protein in the cheese. At most ripening times, reduction in the fat content resulted in significant increases in the concentration of intact casein, fracture stress, fracture strain, and cheese firmness. The effects of fat reduction on proteolysis and rheology are probably due to the interactive effects of the concomitant changes in composition.     

Tensile properties of cork in axial stress and influence of porosity, density, quality and radial position in the plank

The behaviour of cork under tensile stress in the axial direction was studied for samples taken from cork planks of good (class 1) and poor (class 4) quality grades and at three radial positions within the plank (inner, mid and outer positions). The effect of cork density (ranging from 0.123 to 0.203?g?cm^?3) and porosity (ranging from 2.8 to 9.6% in the tangential surface) on Young??s modulus and fracture stress and strain was studied. The tensile stress-strain curves of cork showed an elastic deformation up to 2% strain with a Young??s modulus of 30.8?MPa, and a fracture stress of 1.05?MPa at a strain of 7.1% for class 1, and Young??s modulus of 26.1 MPa, and a fracture stress of 0.77?MPa at a strain of 5.5% for class?4. Fracture always started at a pore. The quality class and the radial position in the plank were highly significant factors of the tensile properties variation with good quality cork in the inner part of the plank showing the highest strength. Density influenced the elastic behaviour of cork with a highly significant correlation of increasing E with density, but not so clearly the fracture stress and strain. The variability of tensile properties with porosity was large and although significant, the correlations were lower in spite of a decreasing trend of E with porosity. Fracture depended on the type of defects in cork.     

EFFECT OF CALCIUM AND PHOSPHORUS, RESIDUAL LACTOSE AND SALT-TO-MOISTURE RATIO ON TEXTURAL PROPERTIES OF CHEDDAR CHEESE DURING RIPENING

The texture profile analysis (TPA) parameters and meltability of Cheddar cheeses with varying levels of calcium (Ca) and phosphorus (P) content, residual lactose content and salt‐to‐moisture (S/M) ratio were studied at 0, 1, 2, 4, 6 and 8 months of ripening. The TPA hardness had an inverse relationship with the meltability of Cheddar cheese and at any given ripening time, lower TPA hardness corresponded to higher meltability of Cheddar cheese. Higher Ca and P content (0.67% Ca and 0.53% P) in Cheddar cheese resulted in up to 22.8, 5.7, 14.6, 13.5 and 35.2% increase in hardness, springiness, cohesiveness, resilience and chewiness values, respectively, and up to 23.5 and 27.7% decrease in meltability and adhesiveness values during ripening compared to the Cheddar cheese prepared with lower Ca and P content (0.53% Ca and 0.39% P). Higher residual lactose content (1.4%) in Cheddar cheese resulted in up to 24.6, 8.8 and 20.0% increase in hardness, cohesiveness and chewiness values, respectively, and up to 12.7% decrease in meltability value in the Cheddar cheese during ripening compared to the lower lactose content (0.78%). High S/M ratio (6.4) resulted in up to 29.4, 30.3 and 29.4% increase in hardness, adhesiveness and chewiness values, respectively, and up to 7.3% decrease in meltability value in Cheddar cheese compared to low S/M ratio (4.8) during ripening.     

Impact of ropy and capsular exopolysaccharide-producing strains of Lactococcus lactis subsp. cremoris on reduced-fat Cheddar cheese production and whey composition

Cheddar cheese mixed starter cultures containing exopolysaccharide (EPS)-producing strains of Lactococcus lactis subsp. cremoris (Lac. cremoris) were characterized and used for the production of reduced-fat Cheddar cheese (15% fat). The effects of ropy and capsular strains and their combination on cheese production and physical characteristics as well as composition of the resultant whey samples were investigated and compared with the impact of adding 0.2% (w/v) of lecithin, as a thickening agent, to cheese milk. Control cheese was made using EPS-non-producing Lac. cremoris. Cheeses made with capsular or ropy strains or their combination retained 3.6–4.8% more moisture and resulted in 0.29–1.19 kg/100 kg higher yield than control cheese. Lecithin also increased the moisture retention and cheese yield by 1.4% and 0.37%, respectively, over the control cheese. Lecithin addition also substantially increased viscosity, total solid content and concentrating time by ultra-filtration (UF) of the whey produced. Compared with lecithin addition, the application of EPS-producing strains increased the viscosity of the resultant whey slightly, while decreasing whey total solids, and prolonging the time required to concentrate whey samples by UF. The amount of EPS expelled in whey ranged from 31 to 53 mg L⁻¹. Retention of EPS-producing strains in cheese curd was remarkably higher than that of non-producing strains. These results indicate the capacity of EPS-producing Lac. cremoris for enhanced moisture retention in reduced-fat Cheddar cheese; these strains would be a promising alternative to commercial stabilizers.