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Densification and Shrinkage During Liquid-Phase Sintering 总被引:2,自引:0,他引:2
Suk-Joong L. Kang Kwan-Hyeong Kim Duk N. Yoon 《Journal of the American Ceramic Society》1991,74(2):425-427
The process of densification and shrinkage during the final stage of liquid-phase sintering is described. The densification occurs by the liquid filling of pores during grain growth. The pore filling results in an instantaneous drop of liquid pressure in the compact and causes gradual accommodation of grain shape. The grain shape accommodation by the growth causes the specimen shrinkage. At the same time, the grains tend to restore their spherical shape, resulting in microstructure homogenization around filled pores. The process of densification and shrinkage appears to be determined by the growth of grains during sintering. 相似文献
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Very Rapid Densification of Nanometer Silicon Carbide Powder by Pulse Electric Current Sintering 总被引:1,自引:0,他引:1
You Zhou Kiyoshi Hirao Motohiro Toriyama Hidehiko Tanaka 《Journal of the American Ceramic Society》2000,83(3):654-656
Rapid densification of a nanometer SiC powder doped with 2.04 wt% Al4 C3 and 0.4 wt% B4 C was conducted by using a nonconventional sintering technique called pulse electric current sintering (PECS). In all experiments, the sintering temperature and applied pressure were kept to be 1600o C and 47 MPa, respectively, while heating rates varied between 100o C/min and 400o C/min and the holding time was either 2 or 5 min. All of the specimens which were PECS-sintered under various conditions reached near-theoretical density. The microstructures of the rapidly densified SiC ceramics consisted of large elongated grains, and the grain size increased with the increase of heating rate. Polytype transformation of SiC occurred during the PECS process, where faster heating favored the formation of 6H polytype while slower heating favored 4H polytype. 相似文献
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MOHAMED N. RAHAMAN LUTGARD C. DE JONGHE GEORGE W. SCHERER RICHARD J. BROOK 《Journal of the American Ceramic Society》1987,70(10):766-774
The simultaneous creep and densification of glass powder compacts was studied as a function of low applied uniaxial stress, temperature, and particle size. The creep rate can be expressed as the sum of the contribution from the applied stress that varies linearly with stress, and a contribution due to anisotropic densification that varies linearly with the densification rate. For a constant applied stress, the ratio of the creep rate to the densification rate is almost independent of both termperature and density. While these observations are consistent with the model of Scherer for the viscous sintering of glass, other observations show significant deviations from the model. Both the densification rate and the creep viscosity, which has an exponential dependence on porosity, show much stronger dependence on density compared with theoretical predictions. 相似文献
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The densification behavior of fine alumina (mean particle size of ∼0.31 μm) and coarse alumina (mean particle size of ∼4.49 μm) during liquid-phase sintering with additions of talc have been studied, as well as the microstructural evolution. Small amounts (0, 5, and 10 wt%) of talc were added to the fine alumina and coarse alumina, which were sintered at various temperatures for 2 h. When 5 wt% of talc was added to the coarse alumina, densification proceeded rapidly above the liquid-formation temperature in alumina–talc compacts, because of the promotion of a rearrangement process of the solid grains by the liquid phase. The addition of 10 wt% of talc greatly accelerated densification by increasing the volume fraction of liquid. On the other hand, in the fine alumina, which has a higher activity and a greater driving force for sintering, appreciable densification started below the liquid-formation temperature, which prevented further densification after liquid formation. Moreover, the densification was suppressed as the talc content increased. The rigid skeleton of solid grains that was formed by densification below the liquid-formation temperature is believed to have suppressed the rearrangement process of the solid grains, and further densification of the compacts was retarded, even after the formation of a liquid phase above the liquid-formation temperature. 相似文献
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本文基于机械混合法和液相烧结法制备SiC-YAG陶瓷复合材料,并对SiC-YAG陶瓷复合材料在烧结过程中的质量损耗、致密化等情况进行了研究,比较了铝钇摩尔比、烧结温度和保温时间对SiC-YAG陶瓷复合材料烧结致密性的影响.研究结果表明:在实验研究条件范围内,当烧结温度为1850℃时,复合材料的气孔率最低,相对密度最大;复合陶瓷材料的相对密度和收缩率在保温时间小于30 min时,变化较大,大于30 min时,变化很小;当铝钇摩尔比为1.5时,质量流失较少,复合材料的相对密度最高. 相似文献
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以TiSi2作为烧结助剂,采用热压烧结制备了TiB2陶瓷.对烧结试样进行了XRD、SEM与EDS分析,对TiB2-x% TiSi2系统进行了热力学计算分析,探讨了TiSi2促进TiB2陶瓷低温烧结致密的机理.结果表明:添加6.0wt%TiSi2作为烧结助剂,可以使TiB2陶瓷在1650℃热压烧结致密.TiSi2促进TiB2陶瓷烧结致密机理为:一是TiSi2熔点低于烧结温度,通过液相传质提高了烧结速率;二是通过高温烧结反应,形成了高熔点的Ti5Si3相以及SiO2玻璃相,SiO2以玻璃相的形式填充气孔并促进液相传质,使坯体致密. 相似文献
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Effect of Heating Rate on Sintering and Coarsening 总被引:4,自引:1,他引:3
May-Ying Chu Mohamed N. Rahaman Lutgard C. De Jonghe Richard J. Brook 《Journal of the American Ceramic Society》1991,74(6):1217-1225
The sintering of zinc oxide powder compacts has been investigated at constant rates of heating of 0.5° to 15°C/min. For samples with the same initial relative density (0.50), the temperature derivative of the densification strain versus density fits within a single, relatively narrow band. At low temperatures the densification rate as a function of temperature increases almost linearly with the heating rate. The data, covering a wide density range of 0.5 to 0.98, are consistent with an analysis that accounts for the coarsening (defined as an increase in the mean pore separation) in terms of two classes of microstructural coarsening processes: those associated with densifying and with nondensifying mechanisms. 相似文献
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Equilibrium configurations for linear and closed arrays (rings and regular polyhedra containing a single pore) of identical particles (cylinders or spheres) were determined by minimizing the array's surface and grain-boundary energies with the assumption that each particle conserves its mass. The change in free energy between the initial and equilibrium configuration increases with dihedral angle (i.e., the equilibrium angle). More significantly, it is shown that pores will shrink to an equilibrium size if the number ( n ) of coordinating particles is greater than a critical value. The critical pore coordination number ( n c ) increases with the dihedral angle. Only pores with n n c are thermodynamically unstable during sintering. It is also shown that any mass-transport mechanism can lead to pore shrinkage while a connecting path to the pore surface remains open. The effective sintering "stress" (i.e., driving force) increases with the dihedral angle and decreases to zero as the equilibrium configuration is reached. Sintering stresses increase with decreasing coordination number. It is also shown that the shrinkage strain for closed arrays increases with the pore coordination number. Rearrangement phenomena within a powder compact are discussed with regard to resultant sintering forces on nonsymmetrically coordinated particles. 相似文献
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Sang-Ho Lee Gary L. Messing David J. Green 《Journal of the American Ceramic Society》2003,86(6):877-882
A bending creep test is proposed for measuring the change in viscosity of a porous material during densification. Equations, based on simple beam deflection theory, were derived to obtain the viscosity from a series of loading experiments using rectangular samples of different densities. By measuring the deflection in the center of the specimen between the spans, the viscosity of a porous material during densification can be measured. Experiments with porous Y2 O3 -stabilized ZrO2 beams were used to illustrate the bending creep test. Consistent with theory the viscosity increased from 50 to 400 GPa·s as the sample densified from 87% to 98% density. The rapid increase in viscosity was considered to be a result of both densification and grain growth. 相似文献
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压实密度与烧成收缩率的探讨 总被引:4,自引:0,他引:4
探讨了压制成型后产品压实密度与烧成收缩率的关系,提出了在各种原材料烧失量稳定的情况下,用控制压实密度代替用控制压力来保证坯件收缩的新理念。 相似文献
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Suk-Joong L. Kang Peter Greil † Mamoru Mitomo Jong-Ha Moon‡ 《Journal of the American Ceramic Society》1989,72(7):1166-1169
The effect of N2 -gas pressure on the liquid filling of large pores (20 to 120 μm in diameter) is studied in sintered β'-sialon ( z = 1). The initially sintered sialon with large pores is sintered again and infitrated by a liquid (41A12 O3 -41Y2 O3 -14Si3 Y4 -4AIN (wt%)) at 17800°C for various times under 0.1-, 0.3-, and 0.5-MPa (1-, 3-, and 5-atm) N2 . The liquid fills large interconnected pores; the size of the pores filled with liquid increases with N2 -gas pressure and time. In some liquid pockets, gas bubbles are formed and subsequently disappear during prolonged sintering treatment. The liquid-filling be havior with sintering pressure and time is explained by gas pressure in the pore and thermal decomposition of the material. The benefit of gas-pressure sintering for the elimination of large pores is assessed. 相似文献
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Composites consisting of a fine-grained, polycrystalline zinc oxide matrix and <10 vol% coarse, rigid silicon carbide inclusions were prepared by the same mixing procedure and then compacted to produce samples with matrix densities of 0.45 and 0.68 of the theoretical. The samples were sintered under identical temperature profiles in separate experiments that employed either a constant rate of heating of 4°C/min or near isothermal heating at 735°C. The ratio of the densification rate of the composite matrix to the densification rate of the unreinforced zinc oxide was found to be independent of the initial matrix density. This ratio increased significantly with temperature in the constant-heating-rate experiments but was relatively constant in the isothermal experiments. The results indicate that microstructural coarsening may be an important mechanism for explaining the reduced sinterability of polycrystalline matrix composites. 相似文献