玻璃纤维多轴向经编复合材料的制备及拉伸性能研究

以环氧树脂为基体,分别以玻璃纤维多轴向经编针织物和玻璃纤维机织物作为增强材料,通过手糊法制备复合材料,并通过试验对比研究两种复合材料的拉伸性能。结果表明,经编复合材料沿各个轴向的拉伸强度比复合前多轴向经编针织物及机织复合材料的强度均有明显提高,增幅均在50%以上,说明多轴向经编复合材料具有更优异的力学性能。这为进一步扩大玻璃纤维多轴向经编复合材料的应用领域提供了有力证据。     

不同结构厚截面三维机织碳纤维复合材料的弯曲性能对比

为准确分析不同结构厚截面复合材料不同方向上的弯曲性能差异,通过设计织造三向正交、浅交直联、浅交弯联3种典型机织结构的厚截面碳纤维三维机织物,并采用真空辅助树脂成型工艺制备了近似纤维体积含量的碳纤维复合材料板,对其进行了XYZ方向的弯曲实验。结果表明:三向正交结构由于内部纤维束近似平直,碳纤维束自身性能得到最大利用,对应复合材料经向弯曲强度最好;浅交直联结构复合材料的Z经和Z纬弯曲强度累加值最大,其厚度截面上的综合弯曲性能最好,且其他各方向的弯曲强度较为均衡;浅交弯联结构内部纱线交织摩擦损伤严重,且经纱屈曲程度最大,对应复合材料经纬向弯曲性能均为最差。     

三维机织角联锁SiCf/SiC复合材料弯曲性能及损伤机制

为解决陶瓷基复合材料在服役环境中由于弯曲而导致失效的问题,从理论上分析了经向和纬向弯曲过程中复合材料弯曲受力与内部纤维之间的相互作用机制。以SiC_f/SiC复合材料为例,利用微计算机断层扫描技术获得其内部纤维结构和孔隙等三维图像;并在此基础上,分别对三维机织角联锁SiC_f/SiC复合材料经向和纬向进行弯曲性能测试,从细观、微观尺度分析弯曲损伤机制。结果表明:三维机织角联锁SiC_f/SiC复合材料的纬向和经向性能明显不同,且纬向试样的弯曲强度大于经向试样;SiC_f/SiC复合材料的弯曲损伤模式复杂,经向试样裂纹主要沿着经纱与纬纱接触点扩展,而纬向试样裂纹主要在纬纱束之间产生,并最终导致弯曲破坏。     

石墨烯黏胶纤维机织物的功能改性研究

制备同规格的普通黏胶纤维机织物、石墨烯黏胶纤维机织物及不同不锈钢丝质量分数的石墨烯黏胶纤维/不锈钢丝机织物,对比它们的导电、防电磁辐射、防紫外线、抗静电、力学(拉伸、弯曲、耐磨)及透气等性能。结果表明:普通黏胶纤维经石墨烯改进后,所制成的石墨烯黏胶纤维机织物的导电、防电磁辐射、防紫外线、抗静电、力学(拉伸、弯曲、耐磨)等性能都有所改善,其中防紫外线与耐磨性能提高显著,透气性能下降明显;石墨烯黏胶纤维/不锈钢丝机织物的导电、防电磁辐射、防紫外线和抗静电、经向拉伸断裂强力、纬向抗弯刚度、透气性能都优于石墨烯黏胶纤维机织物,纬向拉伸断裂强力、经纬向拉伸断裂伸长率、经向抗弯刚度及耐磨性能不及石墨烯黏胶纤维机织物;随着不锈钢丝质量分数在7.0%~20.0%范围内的增加,石墨烯黏胶纤维/不锈钢丝机织物的导电、防紫外线、抗静电、经向拉伸断裂强力、纬向抗弯刚度及透气性能增强,纬向拉伸断裂强力、经纬向拉伸断裂伸长率、经向抗弯刚度、耐磨性能减小,不锈钢丝质量分数变化对防电磁辐射性能影响较小。当不锈钢丝质量分数为7.0%时,石墨烯黏胶纤维/不锈钢丝机织物的综合性能最佳。     

Mechanical properties and microstructure of 3D sinking woven quartz fiber-reinforced silica composites by silicasol-infiltration-sintering

Three-dimensional (3D) sinking woven quartz fiber-reinforced silica composites were successfully prepared by silicasol-infiltration-sintering process at a low temperature of 450°C. The density of the composites was 1.74?g/cm³. The characteristics of 3D sinking woven structure were determined. Flexural strength and shear strength of the composites were investigated along the warp and weft directions. Both flexural stress–displacement curves in warp and weft directions had two fractural points, e.g. matrix fracture point and fiber fracture point. The shear stress–displacement curves exhibited mostly nonlinear behavior. The composite in warp and weft direction reflects different shear behavior. Microstructural observations revealed that the adhesion strength between the fibers and the matrix was weak. There was a good state without serious degradation of quartz fibers during the preparation. Apart from these, the composites exhibited an extensive and long fiber pullout in the fracture surface. Crack deflection and fiber pullout contributed to the good toughness of the composites under the loading.     

Warp and weft directional tensile properties of multistitched biaxial woven E-glass/polyester composites

The objective of this research work was to understand the warp and weft directional tensile properties of the two-dimensional multistitched multilayer E-glass/polyester woven composites. The warp and weft directional specific tensile strength and modulus of unstitched structure were higher than those of multistitched structures as stitching caused minor warp and weft yarn filament breakages. Contrarily, the specific tensile strains of unstitched structure were slightly lower than those of all multistitched structures. The stitching yarn type, the number of stitching directions, and the stitching density generally influenced the warp and weft directional tensile properties of multistitched E-glass/polyester woven composites. The failure of warp and weft directional multistitched woven E-glass/polyester composite structures was matrix breakages, and partial and complete yarn breakages in their surfaces. They had a local delamination in their cross-sections and the delamination did not propagate to the large areas due to multidirectional stitching. Also, the failure was confined at a narrow area and resulted in the catastrophic fiber breakages. The warp and weft directional specific damaged areas of multistitched structures, in particular four-directional stitching, were significantly lower than those of the unstitched structures. This indicated that the multistitching made the structures better damage-tolerance materials.     

玻璃纤维/光敏树脂复合材料的3D打印及其力学性能

为解决光固化3D打印树脂材料强度低的问题,将玻璃纤维与光敏树脂复合,采用光固化3D打印技术制备玻璃纤维增强复合材料,分析了玻璃纤维经硅烷偶联剂改性处理以及玻璃纤维的铺层方式对复合材料力学性能的影响.结果表明:玻璃纤维可提升复合材料的拉伸强度和弯曲强度,相比于未处理的玻璃纤维,经硅烷偶联剂处理的玻璃纤维对复合材料力学性能...     

锯齿形三维机织间隔复合材料的弯曲性能

为解决层合间隔复合材料易开裂和整体性差的问题,采用绿色环保的玄武岩低捻长丝作为经、纬纱,合理设计经向截面图和组织图,并在普通织机上织造3种不同间隔高度的锯齿形三维机织间隔织物。以所织得的锯齿形三维机织间隔织物作为增强材料,环氧乙烯基树脂作为基体,利用真空辅助成型工艺,制备锯齿形三维机织间隔复合材料,同时对三维机织间隔复合材料进行三点弯曲性能测试,得到弯曲载荷-位移曲线、能量吸收图和破坏模式。结果表明:复合材料的纬向是主要承力方向;组织循环个数越多的材料表现出更好的弯曲性能;在一定间隔高度范围内,间隔高度越高的锯齿形三维机织间隔织物承受的弯曲载荷和吸收的能量也越高;锯齿形三维机织间隔复合材料的破坏模式是材料上表层受压,下表层受拉,而连接层受压;在作用力下材料只是出现明显的变形,但并未出现材料整体的破坏。     

广角机织物的织造工艺及其偏轴拉伸力学性能

为开发适用于不同应用领域的产业用纺织品,在对原有普通剑杆织机改进的基础上,探讨了广角机织物的织造工艺,织造了经纱和纬纱夹角为120°的涤/棉平纹广角机织物。借助万能材料试验机研究了普通涤/棉正交织物和广角机织物不同偏轴方向的拉伸力学性能,获得了其应力-应变曲线和特征值变化规律,并分析了其变形及失效模式。结果表明:对于普通正交机织物和广角机织物,其拉伸断裂强力均呈现出明显的极轴特性;在断裂强力相同的情况下,与普通正交机织物相比,广角机织物纬向的断裂伸长率提高了30%,经、纬向弹性模量分别提高了42%和79%,展现出优异的强度和变形特征。     

The mechanical performance of plain and plain derivative woven fabrics reinforced composites: tensile and impact properties

In this work, the mechanical performance of the plain and plain derivative woven fabric reinforced composites, were investigated. Tensile strength, modulus of elasticity, elongation at break and poison ratio values of the composites were found by tensile tests. In addition, drop-weight impact tests were performed at several impact energies: 15, 20, 25, 30 and 35 J in order to characterize the impact resistance, and damage mechanisms of the composite plates. The results reveal that the weaving pattern affects the tensile properties and the impact behaviour of the composites. It is observed that 2/2 matt woven fabric reinforced composite showed the best performance in tensile tests along warp direction; whereas, 2/2 warp rib woven fabric reinforced composite showed the best performance during tensile tests in weft direction. It is also observed that 3/1 matt woven fabric reinforced composite absorbs more energy for perforation than the others.     

体积含量对织物/水泥复合材料弯曲性能的影响

采用无碱玻璃纤维机织物,制备了不同体积含量的织物增强水泥基复合材料,通过三点弯曲抗折强度试验和断裂面形貌数码照片分析,研究了织物体积含量对机织物增强水泥基复合材料弯曲性能的影响。研究结果表明,玻璃纤维机织物体积含量从1%上升到5%时,织物增强水泥复合材料全载荷挠度曲线的形状和弹性模量没有明显变化,经向抗折强度从8.5 MPa上升到17.8 MPa,纬向抗折强度从8.1 MPa上升到17.2 MPa,但增加的幅度与聚合物基单向复合材料纵向强度的混合定律不相符,断裂能从0.53 kJ/m2上升到1.89 kJ/m2,且增加的幅度明显增大。     

玄武岩纤维机织针织复合织物增强复合材料的弯曲性能

根据新型的机织针织复合织物的结构特点,分别选用不同线密度的高强高模玄武岩纤维作为经纱、纬纱和针织纱编织这种织物,以其作为增强体,采用VARTM工艺制作了玄武岩纤维/乙烯复合材料。为提供该新型织物增强复合材料的应用依据,测试了复合材料的横向、纵向和斜向弯曲性能,并对各个方向的弯曲载荷-挠度特征曲线及其弯曲断裂形态进行了分析。研究结果表明：这种复合材料具有较好的轴向弯曲性能,横向和纵向的弯曲性能均优于斜向,其弯曲断裂都表现一定的塑性,弯曲能量基本相近。     

超高分子量聚乙烯纤维增强中空蜂窝模压复合材料性能研究

为研制车船等壳体所用的轻质、高强复合板材,选用超高分子量聚乙烯(UHMWPE)短纤维纱,制备成单层经纬为120根/(10 cm)的平纹组织,采用多组经纱持续更替交织层的方法制成2L(1+0)型、4L(2+1)型、6L(3+2)型3种多层角联锁结构织物,采用扦插芯棒、模压成型方法制成菱形蜂窝状的热固性环氧树脂基中空板,并与2块真空吸液法制成的面板组成“三合一”复合板,同时测定了复合板材的结构特征及其平拉、平压和弯曲性能。结果表明:3种类型复合板的密度均远小于水的密度,其中6L(3+2)型最小,为0.48 g/cm³;复合板层数越多,环氧树脂越难渗透尤其是在中空板菱形交叉点处,复合板平拉、平压、抗弯曲强度则呈现递增,制成的6L(3+2)型复合板试样平压强度可达到1.03 MPa。     

纬纱接结的三维正交机织物结构

为了研究正交机织物的实际结构,采用玻璃纤维在剑杆织机上织制了纬纱接结的6层经纱5层纬纱的正交机织物,然后利用VARI工艺与聚酯树脂复合,制成了复合材料板材试样,并在显微镜下观测纱线的形状。研究发现:三维正交机织物的经、纬纱基本呈直线状态,接结纬纱是曲线与直线组合的形状,且形状与在织物中的位置有关,越靠近织物中央,接结纬纱的直线部分越短;接结纬纱使其限定的经纱产生聚集现象,在复合材料中产生贫富树脂区,接结纬纱形状的变化也使织物的结构不均匀。对织造过程的分析表明,造成接结纬纱形状变化的原因是织物形成过程中接结纬纱的滑动,从织物边部到中央,接结纬纱的滑动阻力逐渐增大,接结纬纱的张力也逐渐增大。     

机织针织复合织物的拉伸性能

根据新型机织针织复合织物的结构特点,选用玻璃纤维作经纱、纬纱和高强涤纶作针织纱编织了这种织物.为提供这种新型织物的应用依据,测试织物的横向、纵向拉伸性能,分析比较拉伸负荷和位移特征曲线.研究表明:机织针织复合织物在拉伸过程中,先由其中的机织结构在较低的伸长下承担较高的负荷,直至机织结构破坏,然后由针织结构在较高的伸长下...     

三维正交机织复合材料的冲后压缩性能

为揭示纱线张力对三维机织复合材料抗冲击及冲后压缩性能的影响规律,基于多剑杆织造工艺,配置不同接结纱张力(25、50、100 cN)织造三维正交机织物,通过真空辅助树脂传递模塑成型工艺制备复合材料,并在室温下进行低速冲击及冲后压缩性能测试。结果表明：当接结纱张力为100 cN时,试样在冲击载荷下发生表层树脂大面积破裂和剥离并使纬纱失去支撑,同时,试样表层纬纱发生较大卷曲,促使压缩载荷发生屈曲失效;接结纱张力为100 cN试样的压缩性能相比接结纱张力为25 cN试样下降约50%;接结纱张力较高时易导致纬纱卷曲增大和树脂富集,并由此降低试样的弯曲刚度和冲后压缩性能。     

Quality evaluation of the appearance of virtual close-fitting woven garments

The goal of this research was to investigate the quality of the appearance of close-fitting virtual garment with respect to textile materials’ mechanical (tensile, bending, shear and surface) properties. During the research, the panel of experienced experts was rating visual quality of virtual dresses which were simulated with the help of Modaris 3D Fit (Lectra) software. The objects of the investigations were 100% cotton and cotton-blended woven fabrics. Mechanical properties were defined by Kawabata Measurement System, main part of which is based on uniaxial testing. Mannequin of standard size 164–92–96 was covered with close-fitting virtual dress. The fit evaluation of virtual garment was performed on the basis of local tensile strains at 11 points in warp, weft and bias directions. Simulation results of close-fitted garment showed that mechanical characteristics of selected materials effect strain distribution and the quality of garment appearance. It was defined that tensile properties (tensile strain and tensile energy) of textile materials in weft direction had the strongest effect.     

玄武岩纤维机织针织复合结构增强复合材料的拉伸性能

根据新型机织针织复合织物的结构特点,分别选用不同线密度的高强高模玄武岩纤维作为经纱、纬纱和针织纱编织织物,以其作为增强体,采用VARTM工艺制作玄武岩纤维/乙烯复合材料.为提供这种新型织物增强复合材料的应用依据,测试了复合材料的横向、纵向和斜向拉伸性能,并对各个方向的拉伸应力与应变特征曲线及其拉伸断裂形态进行分析,对比...     

二维与三维机织复合材料力学性能的实验研究

对超厚三维正交机织复合材料及二维要织层合板人别进行了拉伸和压缩实验,研究比较了两种复合材料刚度和强度特性的差异研究发现无论是三维机织材料的拉压还是二维层合板的拉压应力应变曲线都近似为直线,而且具有脆性破坏的特点;三维复合材料的拉压强度要高于二维层合板.这主要是由于材料不同的增强相结构及纤维含量造成;不同的破坏模式对材料强度影响很大.     

Investigating the mechanical behavior of composites made from textile industry waste

Recycling the waste for environmental protection has been an important challenge for the mankind. The fibrous waste in textile industry accounts for approximately 15% of the amount of fibers used, leading to a lower yield %. The current study focused to use this waste as reinforcement to produce a fiber-reinforced polymer composites. Reinforcements were woven in 3/1 S twill, using yarn produced from noil waste and knitting waste in the weft direction. The weft yarn count, type of waste material and number of picks were the variables of study. Laminated composites were fabricated from these reinforcements and the mechanical properties (tensile, bending and impact) were compared to the conventional glass fiber composites. The specific mechanical properties of these composites were found comparable or less than that of glass fiber composites.