A non‐isolated high step‐up DC‐DC converter with integrated 3 winding coupled inductor and reduced switch voltage stress

In this paper, a non‐isolated high step‐up dc‐dc converter based on coupled inductor is proposed. The proposed converter can be used in renewable energy applications. In suggested converter, the high voltage is achieved using 3‐winding coupled inductor, which leads to low voltage rate of the switch. A clamp circuit is used to recycle the leakage inductance energy. Also, the clamp circuit prevents the creation of voltage spikes on semiconductor devices and causes the voltage stress of elements are limited to less than the output voltage. The presented theoretical analyses show that the operation of suggested converter in continuous conduction mode needs to small magnetic inductor. Therefore, the size of coupled inductor's core is reduced, and so the size and cost of presented converter will be decreased. Analysis of the proposed converter is provided with laboratory results to verify its performance.     

Analysis and implementation of a high step‐up converter for fuel cell power‐generation systems

This paper presents a high step‐up converter, which utilizes a three‐winding coupled inductor and a rectified voltage‐doubler circuit to obtain high step‐up gain for fuel cells. The proposed converter functions as an active‐clamp circuit, which relieves large voltage spikes across the power switches. Thus, power switches with low‐voltage‐rated can be utilized to reduce conduction losses and circuit cost. Energy stored in leakage inductances of the coupled inductor is recycled to the output terminal, resulting in efficiency improvements. In addition, the coupled inductor in the presented converter can also have extra windings in order to achieve higher voltage gain. Finally, a prototype circuit with an input voltage of 60 V and an output voltage of 380 V is developed for a 1000 W‐rated fuel cell power‐generation system to validate its performance, and experimental waveforms and measured efficiency under different input voltages and output power level are demonstrated. Copyright © 2016 John Wiley & Sons, Ltd.     

A soft‐switching high step‐up DC‐DC converter with a single magnetic component

A soft‐switching high step‐up DC‐DC converter with a single magnetic component is presented in this paper. The proposed converter can provide high voltage gain with a relatively low turn ratio of a transformer. Voltage doubler structure is selected for the output stage. Due to this structure, the voltage gain can be increased, and the voltage stresses of output diodes are clamped as the output voltage. Moreover, the output diode currents are controlled by a leakage inductance of a transformer, and the reverse‐recovery loss of the output diodes is significantly reduced. Two power switches in the proposed converter can operate with soft‐switching due to the reflected secondary current. The voltages across the power switches are confined to the clamping capacitor voltage. Steady‐state analysis, simulation, and experimental results for the proposed converter are presented to validate the feasibility and the performance of the proposed converter. Copyright © 2012 John Wiley & Sons, Ltd.     

A high‐voltage gain nonisolated noncoupled inductor based multi‐input DC‐DC topology with reduced number of components for renewable energy systems

This paper proposes a modular nonisolated noncoupled inductor‐based high‐voltage gain multi‐input DC‐DC converter. Despite the high‐voltage gain of the proposed topology, the average of normalized voltage stress (NVS) on its switches/diodes is low. This property leads to less loss and cost of switches/diodes. Using the same number of components, the proposed topology produces higher voltage gains, in comparison with recently presented high step‐up topologies. Also, the proposed topology utilizes less number of components (capacitors, inductors, diodes, and switches) for producing a desired voltage gain, which can reduce the size, mass, cost, complexity, and losses and improve the efficiency of converter. Continuous current of input sources is another main advantage of the proposed topology. All the abovementioned characteristics have made the proposed topology very suitable for renewable energy systems (or even hybrid/electric vehicles). Design considerations of the proposed topology have also been presented. For better evaluation, the proposed topology has been compared with some of recently presented high step‐up structures, from viewpoints of producible voltage gain, number of components, and normalized voltage stress (NVS) on switches/diodes. Finally, the prototype of 2‐input version has been experimentally implemented. Obtained experimental results confirm appropriate performance of the proposed topology.     

An interleaved high step‐up DC‐DC converter with double boost paths

This paper proposed a novel high step‐up converter with double boost paths. The circuit uses two switches and one double‐path voltage multiplier cell to own the double boost and interleaved effects simultaneously. The voltage gain ratio of the proposed DC‐DC converter can be three times the ratio of the conventional boost converter such that the voltage stress of the switch can be lower. The high step‐up performance is in accordance with only one double‐path voltage multiplier cell. Therefore, the number of diodes and capacitors in the proposed converter can be reduced. Furthermore, the interleaved property of the proposed circuit can reduce the losses in the rectifier diode and capacitor. The prototype circuit with 24‐V input voltage, 250‐V output voltage, and 150‐W output power is experimentally realized to verify the validity and effectiveness of the proposed converter. Copyright © 2014 John Wiley & Sons, Ltd.     

A novel low‐loss control strategy for bidirectional DC–DC converter

Bidirectional DC–DC converter with phase‐shift control is commonly used for hybrid electric vehicle and fuel‐cell vehicle applications. This converter is characterized by simple circuit topology and soft‐switching implementation without additional devices. Despite these advantages, the efficiency is poor at light load condition because of high switching and conduction losses caused by high RMS inductor current. To achieve zero‐voltage switching (ZVS) for all power MOSFETs, a constant offset inductor current is maintained to conduct the antiparallel body diodes before MOSFETs turn on. A control strategy of combining duty ratio and phase‐shift modulation is proposed to reach the constant offset current. By reaching the constant offset current, the RMS inductor current can be reduced significantly, and ZVS can be achieved in all load variation ranges, resulting in high efficiency. A 2.5‐kW prototype is implemented to verify the control scheme, and a minimum efficiency of 97.3% is achieved at light load condition. Copyright © 2017 John Wiley & Sons, Ltd.     

一种新型临界模式控制的变频软开关全桥DC/DC变流器

储能电感位于原边的全桥DC/DC变流器(full bridgeconverter with primary side energy storage inductor,FB-PESI),采用传统的固定频率、移向控制(phase-shift,PS)方式时主要工作于断续导通模式(discontinuous conductionmode,DCM),不适合应用于宽范围电压输入的场合。为克服PSFB-PESI变流器的这一缺点,提出一种新型的采用变频(variable frequency,VF)控制策略的FB-PESI DC/DC变流器(VFFB-PESI)。该VFFB-PESI变流器不仅保留了PSFB-PESI变流器宽范围软开关、高效率、高功率密度的优点,还可始终工作于临界导通模式(critical continuous operation mode,CrCM),从而在宽输入电压范围内均可获得较高的变换效率。同时给出了针对该VFFB-PESI变流器的损耗分析方法和优化设计流程。通过制作的300 W、200~400 V输入、12 V输出样机实验,验证了理论分析的正确性。     

A New High Step-Up DC/DC Converter Structure by Using Coupled Inductor with Reduced Switch-Voltage Stress

In this paper, a new high step-up DC/DC converter for renewable energy systems is proposed, which provides high voltage gain by using a coupled inductor without having to have high-duty cycle and high-turn ratio. Moreover, the voltage gain increased by using capacitors charging techniques. In the proposed converter, the energy of leakage inductors of the coupled inductor is recycled to the load. This feature not only reduces stress on main switch but also increases the converter efficiency. Also, due to the configuration of the proposed structure, the voltage stress on the main switch is significantly reduced. Since the stress is low in this topology, low voltage switch with small ON-state resistance value can be used to reduce the conduction losses. As a result, losses decrease and the efficiency increases. Meanwhile, the main switch is placed in series with the source and it can control the flow of energy from source to load. The operating principles and steady-state analysis of the proposed converter are discussed in details. Finally, the prototype circuit with 12 V input voltage, 300 V output voltage, and 60 W output power is operated to verify its performance.     

Analysis,design and implementation of a high‐voltage gain DC‐DC converter

An interleaved DC‐DC converter with soft switching technique is presented. There are two converter modules in the adopted circuit to share the load power. Since the interleaved pulse‐width modulation (PWM) is adopted to control two circuit modules, the ripple currents at input and output sides are naturally reduced. Therefore the input and output capacitances can be reduced. In each circuit module, a conventional boost converter and a voltage doubler configuration with a coupled inductor are connected in series at the output side to achieve high step‐up voltage conversion ratio. Active snubber connected in parallel with boost inductor is adopted to limit voltage stress on active switch and to release the energy stored in the leakage and magnetizing inductances. Since asymmetrical PWM is used to control active switches, the leakage inductance and output capacitance of active switches are resonant in the transition interval. Thus, both active switches can be turned on at zero voltage switching. The resonant inductance and output capacitances at the secondary side of transformer are resonant to achieve zero current switching turn‐off for rectifier diodes. Therefore, the reverse recovery losses of fast recovery diodes are reduced. Finally, experiments based on a laboratory prototype rated at 400 W are presented to verify the effectiveness of the proposed converter. Copyright © 2012 John Wiley & Sons, Ltd.     

A high step‐up half‐bridge DC/DC converter with a special coupled inductor for input current ripple cancelation and extended voltage doubler circuit for power conditioning of fuel cell systems

This paper presents a high step‐up soft switched dc–dc converter having the feature of current ripple cancelation in the input stage that is specialized for power conditioning of fuel cell systems. The converter comprises a special half‐bridge converter and a rectifier stage based upon the voltage‐doubler circuit, in which the coupled‐inductor technology is amalgamated with switched‐capacitor circuit. The input current with no ripple is the principal characteristics of this topology that is achieved by utilizing a small coupled inductor. In addition, the low clamped voltage stress across both power switches and output diodes is another advantage of the proposed converter, which allows employing the metal–oxide–semiconductor field‐effect transistors with minuscule on‐state resistance and diodes with lower forward voltage‐drop, and thereby, the semiconductors' conduction losses diminish considerably. The inherent nature of this topology handles the switching scheme based on the asymmetrical pulse width modulation in order for switches to establish the zero voltage switching, leading to lower switching losses. Besides, because of the absence of the reverse‐recovery phenomenon, all diodes turn off with zero current switching. At last, a 250‐W laboratory prototype with the input voltage 24 V and output voltage 380 V is implemented to verify the especial features of the proposed converter. Copyright © 2015 John Wiley & Sons, Ltd. Copyright © 2015 John Wiley & Sons, Ltd.     

Pulse current regenerative resonant snubber‐assisted two‐switch flyback‐type ZVS PWM DC‐DC converter

In this paper, a two‐switch high‐frequency flyback transformer‐type zero voltage soft‐switching PWM DC‐DC converter using IGBTs is proposed. Effective applications for this power converter can be found in auxiliary power supplies of rolling stock transportation and electric vehicles. This power converter is basically composed of two active power switches and a flyback high‐frequency transformer. In addition to these, two passive lossless snubbers with power regeneration loops for energy recovery, consisting of a three‐winding auxiliary high‐frequency transformer, auxiliary capacitors and diodes are introduced to achieve zero voltage soft switching from light to full load conditions. Furthermore, this power converter has some advantages such as low cost circuit configuration, simple control scheme, and high efficiency. Its operating principle is described and to determine circuit parameters, some practical design considerations are discussed. The effectiveness of the proposed power converter is evaluated and compared with the hard switching PWM DC‐DC converter from an experimental point of view, and the comparative electromagnetic conduction and radiation noise characteristics of both DC‐DC power converter circuits are also depicted. © 2005 Wiley Periodicals, Inc. Electr Eng Jpn, 152(3): 74–81, 2005; Published online in Wiley InterScience ( www.interscience.wiley.com ). DOI 10.1002/eej.20081     

A novel quasi‐Z‐source indirect matrix converter

A new type of three‐phase quasi‐Z‐source indirect matrix converter (QZS‐IMC) is proposed in this paper. It uses a unique impedance network for achieving voltage‐boost capability and making the input current in continuous conduction mode (CCM) to eliminate the input filter. The complete modulation strategy is proposed to operate the QZS‐IMC. Meanwhile, a closed‐loop DC‐link peak voltage control strategy is proposed, and the DC‐link peak voltage is estimated by measuring both the input and capacitor voltages. With this proposed technique, a high‐performance output voltage control can be achieved with an excellent transient performance even if there are input voltage and load current variations. The controller is designed by using the small‐signal model. Vector control scheme of the induction motor is combined with the QZS‐IMC to achieve the motor drive. A QZS‐IMC prototype is built in laboratory, and experimental results verify the operating principle and theoretical analysis of the proposed converter. The simulation tests of QZS‐IMC based inductor motor drive are carried out to validate the proposed converter's application in motor drive. Copyright © 2013 John Wiley & Sons, Ltd.     

Non‐isolated large step‐down voltage conversion ratio converter with non‐pulsating output current

A non‐isolated dual half‐bridge large step‐down voltage conversion ratio converter with non‐pulsating output current, utilizing one coupled inductor, one energy‐transferring capacitor, and one output inductor, is presented herein. The coupled inductor is connected between the input voltage and the output inductor and plays a role to step down the input voltage. Furthermore, the output inductor is used not only to further step down the voltage but also to provide a non‐pulsating output current. Moreover, the proposed converter can achieve zero‐voltage switching. In this study, detailed theoretical deductions and some experimental results of a prototype with 48 V input voltage, 3.3 V output voltage, and 10 A output current are provided to demonstrate the feasibility and effectiveness of the proposed converter. Copyright © 2015 John Wiley & Sons, Ltd.     

Step‐up/step‐down DC‐DC converter with near zero input/output current ripples

A novel single switch two diode wide conversion ratio step down/up converter is presented. The proposed converter is derived from the conventional single‐ended primary inductor converter (SEPIC) topology, and it can operate as a capacitor‐diode voltage multiplier, which offers simple structure, reduced electromagnetic interference (EMI), and reduced semiconductor voltage stress. The main advantages of the proposed converter are the continuous input/output current, higher voltage conversion ratio, and near‐zero input and output current ripples compared with the conventional SEPIC converter. The absence of both a transformer and an extreme duty cycle permits the proposed converter to operate at high switching frequencies. Hence, the overall advantages will be: higher efficiency, reduced size and weight, simpler structure and control. The theoretical analysis results obtained with the proposed structure are compared with the conventional SEPIC topology. The performance of the proposed converter is verified through computer simulations and experimental results. Copyright © 2012 John Wiley & Sons, Ltd.     

Hybrid DC–DC converter with high efficiency,wide ZVS range,and less output inductance

In this paper, a new soft switching direct current (DC)–DC converter with low circulating current, wide zero voltage switching range, and reduced output inductor is presented for electric vehicle or plug‐in hybrid electric vehicle battery charger application. The proposed high‐frequency link DC–DC converter includes two resonant circuits and one full‐bridge phase‐shift pulse‐width modulation circuit with shared power switches in leading and lagging legs. Series resonant converters are operated at fixed switching frequency to extend the zero voltage switching range of power switches. Passive snubber circuit using one clamp capacitor and two rectifier diodes at the secondary side is adopted to reduce the primary current of full‐bridge converter to zero during the freewheeling interval. Hence, the circulating current on the primary side is eliminated in the proposed converter. In the same time, the voltage across the output inductor is also decreased so that the output inductance can be reduced compared with the output inductance in conventional full‐bridge converter. Finally, experiments are presented for a 1.33‐kW prototype circuit converting 380 V input to an output voltage of 300–420 V/3.5 A for battery charger applications. Copyright © 2015 John Wiley & Sons, Ltd.     

A half‐bridge resonant DC/DC converter with satisfactory soft‐switching characteristics

In this paper, a half‐bridge resonant DC/DC converter with constant output voltage is proposed, which possesses good soft‐switching characteristics. At rated operating point, the switches can operate almost without switching‐on and off losses. Further, at whole working range, both zero‐voltage‐switching mode of switches and zero‐current‐switching mode of diodes are maintained. Thus, the converter can achieve a high efficiency. Experimental results verify the low switching losses and high efficiency characteristics based on a 200 W prototype. System efficiency is as high as 96% and always above 90% when output power changes from 100% to 20%. Copyright © 2016 John Wiley & Sons, Ltd.     

Design and analysis of a high step-up single-switch coupled inductor DC-DC converter with low-voltage stress on components for PV power application

This paper presents a single-switch, high step-up, non-isolated DC-DC converter for photovoltaic (PV) power application. The proposed converter is composed of a coupled inductor, a passive clamp circuit, a voltage multiplier cell, and a voltage lift circuit. The passive clamp circuit recovers the leakage inductance energy of the coupled inductor and limits the voltage spike on the switch. Configuration of the passive clamp and voltage multiplier circuits increases the converter voltage gain. High-voltage gain without a large duty cycle, low turn ratio of the coupled inductor, low-voltage stress on the switch and diodes, leakage inductance energy recovery, and high efficiency are the main merits of the suggested DC-DC converter. Steady-state operation of the converter in continuous conduction mode (CCM), discontinuous conduction mode (DCM), and boundary condition mode (BCM) is discussed and analyzed in detail. Then, design procedure of the proposed converter is given. The presented DC-DC converter is compared with similar topologies to verify its advantages. Moreover, theoretical efficiency of the presented converter is calculated in details. Finally, simulation and experimental measurement results of 388 V-220 W prototype of the proposed DC-DC converter at 50-kHz switching frequency are presented to verify its performance.     

Characteristic Analysis of a Micro DC‐DC Converter for Portable Electronic Devices and an Improvement of Transient Response Characteristic

This paper describes the characteristic analysis of a micro DC‐DC converter which integrates inductor, controller and switching devices, and the improvement of the transient response characteristic. The steady‐state operation and the efficiency characteristics of the micro DC‐DC converter are presented as experimental data. The static characteristics are theoretically analyzed with consideration of the DC current characteristics of the inductor. The load transient response characteristics of the micro DC‐DC converter are also analyzed experimentally and theoretically. In addition, the factors responsible for the overshoot and undershoot of the output voltage when the load changes are discussed. Finally, a clamp circuit for reducing the overshoot and undershoot of the output voltage when the load changes is proposed. © 2011 Wiley Periodicals, Inc. Electr Eng Jpn, 175(3): 56–64, 2011; Published online in Wiley Online Library ( wileyonlinelibrary.com ). DOI 10.1002/eej.21081     

Quasi‐V2 hysteretic control boost DC–DC regulator with synthetic current ripple technique

Conventionally, a high accuracy operational amplifier (OPA)‐based current sensor is used for sensing current message under a full load range, which increases the cost characteristic. Instead of a high accuracy OPA‐based current sensor, this paper describes using a switching inductor quasi‐V² hysteretic control boost dc–dc regulator with a proposed current‐sensing technique named emulated‐ramp feedback (ERF), which can improve transfer efficiency under a full load range. Two control systems are presented in this paper. The first system, a hysteretic voltage control switching boost converter with ERF, achieves the hysteretic voltage control in a boost regulator and lowers the cost characteristic without using compensator. The second system, a quasi‐V² hysteretic voltage control switching boost converter with ERF, demonstrates the compatibility of ERF technique in rippled‐based control boost converters. The regulator was implemented with TSMC 0.25‐µm HV CMOS process. Experimental results show the second system can work under the specification of 5–12 V with a 0 to 300‐mA load range. Additionally, this system attained a recovery time is 27/95 µs for step‐up/step‐down in a 100 to 300‐mA continuous conduction mode load current, and a peak efficiency of 92.1% with a chip area of only 1.014 mm². Copyright © 2016 John Wiley & Sons, Ltd.     

Series resonant high‐voltage DC–DC converter with reduced component count

This paper proposes a novel zero‐current‐switching series resonant high‐voltage DC–DC converter with reduced component count. The series resonant inverter in the proposed topology has two power switches (insulated‐gate bipolar transistors, IGBTs), two resonant capacitors, and only one high‐voltage transformer (HVT) with center‐tapped primary windings. The power switches are connected in the form of a half‐bridge network. The leakage inductances of the transformer's primary windings together with the resonant capacitors form two series resonant circuits. The series resonant circuits are fed alternately by operating the power switches with interleaved half switching cycle. The secondary winding of the HVT is connected to a bridge rectifier circuit to rectify the secondary voltage. The converter operates in the discontinuous conduction mode (DCM) and its output voltage is regulated by pulse frequency modulation. Therefore, all the power switches turn on and off at the zero‐current switching condition. The main features of the proposed converter are its lower core loss, lower cost, and smaller size compared to previously proposed double series resonant high voltage DC–DC converters. The experimental results of a 130‐W prototype of the proposed converter are presented. The results confirm the excellent operation and performance of the converter. © 2016 Institute of Electrical Engineers of Japan. Published by John Wiley & Sons, Inc.