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1.
Components made of sintered bronze are often used in tribological systems. Examples of applications are self lubricated bearings,
wet clutches and brakes and synchromesh components for manual gearboxes. The bronze material in these applications is often
porous and permeable. However, the required level of permeability i.e., the ability for a fluid to flow inside the material
varies widely for different applications. This implies the need to investigate if the permeability can influence the properties
of a tribological system. Various studies have been performed in order to investigate the permeability of different materials
but a possible relationship between permeability and boundary lubrication performance has not yet been thoroughly investigated.
In this article this relationship has been investigated in a pin-on-disk apparatus for test specimens with a permeability
that is well-defined. Materials with three different permeabilities were investigated together with non-permeable test specimens.
The results indicate that permeability has a small influence on the friction coefficient when the tribological system is operating
with good lubrication of the contact. The function of the tribological system when working under starved conditions is also
investigated and a very clear relationship between permeability and the ability to cope up with starved running conditions
is shown. This is explained in terms of the varying ability of the materials’ to store lubricant in pores. Non-porous test
specimens were also tested as a comparison with the permeable test specimens in the investigation with starved running conditions
. The results show that a material with high permeability works much better under starved running conditions than that with
low permeability. 相似文献
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Functional perfluoropolyether (PFPE) films consisting of mobile and bonded molecules are widely used for lubrication of magnetic
disks. In order to clarify the influence of film composition (mobile/bonded) on tribological performance, we measured the
friction properties of two types of 2 nm-thick PFPE films (functional Zdol2000 and nonfunctional Z03) under lightly loaded
(loading force: 0–1 mN) and quasi-static (low rotational speed: 2.1 mm/s) conditions as a function of elapsed time. The friction
force of Z03 remained unchanged with time and increased linearly with loading force as described by Amontons’ law. In contrast,
induced by the development of the molecules’ bonding in time, the friction force of Zdol2000 increased and transited to a
nonlinear increase with loading force as time proceeded. The nonlinear friction-load relationship of Zdol2000 in the equilibrium
state was characterized by the Johnson-Kendall-Roberts model. 相似文献
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在不同工况下研究半金属基粉末摩擦片与淬火45#钢配副时,载荷和转速对其摩擦磨损性能的影响,并分析其磨损机制。结果表明,在油润滑和水润滑下,半金属基摩擦片高速下的磨损量要明显低于低速下的磨损量,而干摩擦下其高载高速下的磨损要高于高载低速时的磨损量。油润滑下随载荷的增大,半金属基摩擦片的摩擦因数逐渐升高;水润滑下随载荷的增大,高速时摩擦因数先增大后减小,低速时则逐渐降低;干摩擦下随载荷的增大,高速时摩擦因数呈现出先升高后降低再升高的趋势,低速时则先升高后降低。干摩擦时摩擦面十分粗糙,有比较明显的沟状磨痕和硬质颗粒脱落后残留的凹坑;而水润滑和油润滑时摩擦面较为光滑。 相似文献
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Friction and Wear Properties of Micro Textured DLC Coated Surfaces in Boundary Lubricated Sliding 总被引:6,自引:0,他引:6
In the present study, the friction and wear properties of boundary lubricated textured surfaces were investigated. The capability to feed lubricant into the interface of a sliding contact and to isolate wear particles was related to the shape, size and orientation of the texture patterns. Well-defined surface textures of square depressions or parallel grooves of different widths and distributions were produced by lithography and anisotropic etching of silicon wafers. Subsequently the wafers were PVD coated with thin, wear resistant DLC coatings, retaining the substrate texture. The surfaces were evaluated in reciprocating sliding against a ball-bearing-steel ball under starved or amply lubricated boundary lubrication conditions. 相似文献
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为比较真实地模拟可动微机电器件侧面间的摩擦磨损状况,进而研究MEMS器件的摩擦磨损规律,设计和研制了一种基于单晶硅材料的微摩擦试验模块,利用微机械体硅工艺及键合技术,将摩擦磨损测试单元、加载单元以及微力传感元件集成在单一的芯片上。最后,在大气环境下借助数字光学显微镜和图像处理技术对该试验模块的静、动态摩擦因数及磨损状况进行了测试。试验结果表明:随着正压力的增加,该摩擦副的摩擦因数相应减小,在较长时间的摩擦过程中磨粒表面出现了比较严重的氧化现象。 相似文献
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边界润滑条件下表面微细织构减摩特性的研究 总被引:14,自引:0,他引:14
表面织构(Surface texture)已被证明是一种提高表面承载力和改善表面摩擦学特性的有效方法。然而在边界润滑条件下,织构对表面摩擦性能的影响机制仍未明确。利用纳米压痕仪在碳钢表面制作了具有不同密度和深度(125~500nm)的划痕的点阵,并通过改进的四球试验机对其在边界润滑下的摩擦性能进行了评价。试验载荷为100~300N,相对滑动速度为0.19~1.33m/s。研究发现:在边界润滑条件下,深度为125nm的低密度"划痕"点阵具有良好的减摩效果。 相似文献
12.
This paper describes the lubrication mechanism of alcohols with silicon nitride under boundary lubrication conditions. Dynamic wear tests and static chemical reaction studies were conducted to study the chemical interaction between alcohols and silicon nitride. Direct evidence of chemical reactions occurring between alcohols and silicon nitride was collected. Gel-permeation-chromatography-graphite-furnace-atomic-absorption (GPC-GFAA) analysis detected the presence of high molecular weight (HMW), silicon-containing, metallo-organic compounds in the wearing contact. Secondary ion mass spectrometry (SIMS) analysis of the reaction products from wear tests revealed the formation of silicon alkoxides. These alkoxides subsequently reacted to form HMW products which had been independently verified as capable of lubricating silicon nitride surfaces. A two-ball collision test was used to verify the lubricating quality of the film generated from the wear test. A lubrication mechanism is proposed in which alcohols adsorb and react with the oxide/hydroxide layer of Si3N4 to produce a bonded surface silicon alkoxide. Subsequent tribochemical reactions prompted by the surface disruption from the wearing contact cause the formation of free silicon alkoxides. These species then proceed to form a variety of silicon-containing high molecular weight products that have demonstrable lubricating ability. This mechanistic understanding provides a framework of Si3N4 lubrication. 相似文献
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We present here anomalous low friction obtained with highly polished steel on steel hard contact lubricated by glycerol under
severe mixed and boundary regimes (λ ratio below 1). We investigated the effects of contact pressure, sliding speed, and temperature
on friction coefficient and electrical contact resistance. The mechanism of low friction (typically below 0.02) is thought
to have two origins: first a contribution of an ultrathin EHL film of glycerol providing easy shear under pressure, second
the chemical degradation of glycerol inside the contact when more severe conditions are attained, generating a nanometer-thick
film containing shear-induced water molecules. This new mechanism, called “H-bond Network model”, is completely different
from the well-accepted “Monolayer” model working with polar molecules containing long aliphatic chains. Moreover, we show
outstanding superlubricity (friction coefficient below 0.01) of steel surfaces directly lubricated by a solution of myo-inositol (also called vitamin Bh) in glycerol at ambient temperature (25 °C) and high contact pressure (0.8 GPa) in the absence
of any long chain polar molecules. Mechanism is still unknown but could be associated with friction-induced dissociation of
inositol and H-bond interactions network of water-like species with steel surface. 相似文献
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通过实验和模拟研究磨粒对润滑油摩擦性能的影响。首先通过微纳米压/划痕试验测量含磨屑润滑油的摩擦因数。同时,建立边界润滑体系模型,采用分子动力学方法模拟含磨屑润滑油膜在不同载荷下沿膜厚方向的压缩率和密度分布;对体系的上下固体壁面施加方向相反的剪切速度,计算出壁面原子的应力、摩擦力、正压力和摩擦因数;分析不同粒径磨屑的动态行为特征;通过减少润滑油分子数量,探究乏油工况下含磨屑润滑体系的摩擦性能。结果表明,润滑体系摩擦因数的模拟值与试验值一致;磨屑的存在会降低油膜的压缩率,同时在高载下磨屑的存在会对油膜的分层产生破坏,影响磨屑附近的密度分布;含小粒径磨屑的润滑体系的摩擦因数比含大粒径磨屑的润滑体系的小,表明磨粒聚集长大现象会恶化润滑油的润滑性能;磨屑在剪切过程中同时存在滚动和滑动,含小粒径磨屑的润滑体系剪切过程中表现出波动幅度更大的角速度;随着载荷的增大,磨屑角速度减小,波动幅度降低;在乏油工况下,磨屑会在剪切过程中出现变形破碎现象。 相似文献
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A liquid–solid lubricant with sand particles of different sizes and concentrations is prepared in advance. The viscosity of the lubricant is measured by a capillary viscometer to determine its relationship to the concentration or size of the sand particles. The relationships between friction and concentration or size of the sand particles are also identified with a UMT2 tribometer. Results indicate that the size of sand particles plays an important role in the lubrication performance; when the size of sand particles is 1–5 μm, the friction coefficient of the liquid–solid lubricant is reduced at low concentration and low load. Contaminant concentration greatly influences the tribological behavior of such a lubricant. The failure probability of the part surface decreases with a reduction in particle concentration; moreover, a high temperature aggravates the friction and wear of this surface. The friction coefficient is 0.14 at 200°C, which is well above the friction coefficient at room temperature (0.078), and the wear volume also increases by 30% compared to the normal temperature. When the temperature is 300°C the wear volume is two times that under room temperature. 相似文献
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The thin-film properties of some perfluoropolyether boundary lubricants based on hydroxyl-termination of the n-perfluoropropylene oxide monomer units are investigated as a function of molecular polarity. The n-perfluoropropylene oxide monomer units provide a stiffer main chain than perfluoropolyethers comprised of a copolymer of perfluoro-methylene oxide and -ethylene oxide monomer units. Terraced flow and bonding kinetics show that the stiffer main chain reduces lubricant mobility on the disk surface but provides a lower profile lubricant film. The lack of mobility attributed to the main chain can be compensated for by decreasing the number of OH end groups. The Hamaker constants, derived from surface energy vs. thickness measurements are larger than the corresponding flexible main chains, suggesting an increased adhesion to the underlying carbon surface. 相似文献
19.
Peter J. Blau 《Tribology Letters》2009,34(1):75-79
Frictional behavior in dry or boundary-lubricated tribosystems is commonly time-dependent. Examples include phenomena like
running-in, scuffing initiation, adhesive transfer, coating wear-through, and lubricant starvation. Fundamental models for
the sliding friction coefficient usually focus either on determining a steady–state value or on predicting periodic behavior
like stick-slip. They often neglect the details of long- and short-period frictional transients, some of which are quite repeatable.
In addition to generating heat, frictional work is known to be dissipated in several ways, including roughness changes, wear
particle generation, tribomaterial evolution, and microstructural alteration. Pairs of materials can display identical average
friction coefficients but significantly different wear processes because frictional work is dissipated differently from one
pair of materials to the next. The attributes of friction-versus-time behavior for combinations of metals, ceramics, and polymers
can be comprised of stages whose understanding may require the development of piecewise friction models that include wear.
This paper discusses past work on the subject, exemplifies embedding a simple wear model into a friction-versus-time model,
and indicates how friction process diagrams can play a role. 相似文献
20.
This paper presents an investigation of tribological properties of lithium grease with 8-hydroxyquinoline complexes with copper, zinc, cobalt, cadmium, lead and manganese. The tribological tests were performed on a T-02 four-ball machine produced at the Institute for Terotechnology (ITeE) in Radom. The influence of the applied additive on the friction coefficient and wear was discussed. Compositions containing complexes of copper, cadmium and lead show the most significant effect on the reduction of motion resistance and wear, especially at high loads. The results of seizure tests performed according to the procedure of M. Szczerek [1,2] are also presented. The highest seizure load was obtained for lubricants containing copper and cadmium, while the highest limiting pressure of seizure—for the copper complex. The observed changes in antiseizure properties can be interpreted as a result of destruction of complexes and formation of protective metallic layers. The presence of deposited metal from the complexes was confirmed by X-ray microanalysis surface tests. 相似文献