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1.
Mixing bioactive ceramic powders with polymers is an effective method for generating bioactivity to the polymer-matrix composites but it is necessary to incorporate up to 40 vol% of bioactive ceramic powder. However, such a high mixing ratio offsets the advantages of the flexibility and formability of polymer matrix and it would be highly advantageous to lower the mixing ratio. Since surface loading of ceramic powders in the polymer is thought to be an effective way of reducing the mixing ratio of the ceramic powder while maintaining bioactive activity, CaSiO3/poly-lactic acid (PLA) composites were prepared by three methods; (1) casting, (2) spin coating and (3) hot pressing. In methods (1) and (2), a suspension was prepared by dissolving PLA in chloroform and dispersing CaSiO3 powder in it. The suspension was cast and dried to form a film in the case of method (1) while it was spin-coated on a PLA substrate in method (2). In method (3), CaSiO3 powder was surface loaded on to a PLA substrate by hot pressing. The bioactivity of these samples was investigated in vitro using simulated body fluid (SBF). Apatite formation was not observed in the samples prepared by method (1) but some apatite formation was achieved by mixing polyethylene glycol (PEG) with the PLA, producing a porous polymer matrix. In method (2), apatite was clearly observed after soaking for 7 days. Enhanced apatite formation was observed in method (3), the thickness of the resulting apatite layers becoming about 20 μm after soaking for 14 days. Since the amount of CaSiO3 powder used in these samples was only ≤0.4 vol%, it is concluded that this preparation method is very effective in generating bioactivity in polymer-matrix composites by loading with only very small amounts of ceramic powder.  相似文献   

2.
The effect of the solid/solution (S/S) ratio on apatite formation from CaSiO3 ceramics in simulated body fluid (SBF) was investigated. CaSiO3 ceramics with a Ca/Si ratio of 0.91 were prepared by sintering CaSiO3 powder coprecipitated from ethanol solutions of Ca(NO3)2⋅4H2O and Si(OC2H5)4 using NH4OH as the precipitant. These ceramics were reacted with SBF at S/S ratios of 1.0, 2.5 and 8.3 mg/ml at 36.5 C for various times. Formation of apatite was observed at all the S/S ratios after soaking for 1 day. The amount and microstructure of the apatite obtained at a S/S ratio of 8.3 mg/ml, however, differed largely from the product formed at the other two S/S ratios. The apatite formed at S/S = 8.3 mg/ml was of smaller particle size, formed in smaller amount and with less preferred orientation of the (00l) of apatite crystals compared with those formed at S/S = 1.0 and 2.5 mg/ml. An increase of Ca and decrease of the P components occurred in the soaked SBF at S/S = 8.3 mg/ml, the changes being much more marked than with the other two S/S ratios. These differences in the concentration changes in SBF at different S/S ratios are attributed to the difference in the apatite formation from the CaSiO3 ceramics.  相似文献   

3.
Apatite formation on CaSiO3 ceramics was investigated using two different simulated body fluids (SBF) proposed by Kokubo (1990) and Tas (2000) and three sample/SBF (S/S) ratios (1.0, 2.5 and 8.3 mg/ml) at 36.5°C for 1–25 days. The CaSiO3 ceramic was prepared by firing coprecipitated gel with Ca/Si = 0.91 at 1400°C. The bulk density was 2.14 g/cm3 and the relative density about 76%. The two SBF solutions contain different concentrations of HCO3 and Cl ions, the concentrations of which are closer to human blood plasma in the Tas SBF formulation than in the Kokubo formulation. The pH values in the former solution are also more realistic. The CaSiO3 ceramics show apatite formation in SBF (Kokubo) after soaking for only 1 day at all S/S ratios whereas different phases were formed at each S/S ratio in SBF (Tas). The crystalline phases formed were mainly apatite at S/S = 1.0 mg/ml, carbonate-type apatite at 2.5 mg/ml and calcite at 8.3 mg/ml. At higher S/S ratios the increase in the Ca concentration became higher while the P concentration became lower in the reacted SBF. These changes in SBF concentrations and increasing pH occurred at higher S/S ratios, producing more favorable conditions in the SBF for the formation of carbonate bearing phases, finally leading to the formation of calcite instead of apatite in the higher HCO3 ion concentration SBF (Tas). Apatite is, however, formed in the lower HCO3 ion concentration SBF (Kokubo) even though the Ca and P concentrations change in a similar manner to SBF (Tas).  相似文献   

4.
A biomimetic method was used to promote bioactivity on zirconia/alumina composites. The composites were composed of 80 vol% Mg-PSZ and 20 vol% Al2O3. Samples of these bioinert materials were immersed in simulated body fluid (SBF) for 7 days on either a bed of wollastonite ceramics or bioactive glass. After those 7 days, the samples were immersed in a more concentrated solution (1.4 SBF) for 14 days. Experiments were also performed without using a bioactive system during the first stage of immersion. A bone-like apatite layer was formed on the surface of all the materials tested, using wollastonite the bioactive layer was thicker and its morphology was close to that observed on the existing bioactive systems. A thinner apatite layer consisting of small agglomerates was obtained using bioactive glass. The thickness of the ceramic layers was within the range of 15 to 30 μm.  相似文献   

5.
Composite materials consisting of TiO2 nanoparticles and high-density polyethylene (HDPE), designated hereafter as TiO2/HDPE, were prepared by a kneading and forming process. The effect of TiO2 content on the mechanical properties and apatite forming ability of these materials was studied. Increased TiO2 content resulted in an increase in bending strength, yield strength, Young’s modulus and compressive strength (bending strength = 68 MPa, yield strength = 54 MPa, Young’s modulus = 7 GPa, and compressive strength = 82 MPa) at 50 vol% TiO2. The composite with 50 vol% TiO2 shows a similar strength and Young’s modulus to human cortical bone. The TiO2/HDPE composites with different TiO2 contents were soaked at 36.5°C for up to 14 days in a simulated body fluid (SBF) whose ion concentrations were nearly equal to those of human blood plasma. The apatite forming ability, which is indicative of bioactivity, increased with TiO2 content. Little apatite formation was observed for the TiO2/HDPE composite with 20 vol% content. However, in the case of 40 vol% TiO2 content and higher, the apatite layers were formed on the surface of the composites within 7 days. The most potent TiO2 content for a bone-repairing material was 50 vol%, judging from the mechanical and biological results. This kind of bioactive material with similar mechanical properties to human cortical bone is expected to be useful as a load bearing bone substitute in areas such as the vertebra and cranium.  相似文献   

6.
The aim of this study was to develop a novel bioactive, degradable and cytocompatible bredigite (Ca7MgSi4O16) scaffold with biomimetic apatite layer for bone tissue engineering. Porous bredigite scaffolds were prepared using polymer sponge method. The bredigite scaffolds with biomimetic apatite layer (BTAP) were obtained by soaking bredigite scaffolds in simulated body fluid (SBF) for 10 days. The porosity and in vitro degradability of BTAP scaffolds were investigated. In addition, osteoblast-like cell morphology, proliferation and differentiation on BTAP scaffolds were evaluated and compared with β-tricalcium phosphate (β-TCP) scaffolds. The results showed that BTAP scaffolds possessed 90% of porosity. The degradation of BTAP scaffolds was comparable to that of β-TCP scaffolds. Cells on BTAP scaffolds spread well and presented a higher proliferation rate and differentiation level as compared with those on β-TCP scaffolds. Our results indicated that BTAP scaffolds were degradable and possessed the function to enhance cell proliferation and differentiation, and might be used as bone tissue engineering materials.  相似文献   

7.
Y2O3 + Nd2O3 co-stabilized ZrO2-based composites with 40 vol% WC were fully densified by pulsed electric current sintering (PECS) at 1350 °C and 1450 °C. The influence of the PECS temperature and Nd2O3 co-stabilizer content on the densification, hardness, fracture toughness and bending strength of the composites was investigated. The best combination of properties was obtained for a 1 mol% Y2O3 and 0.75 mol% Nd2O3 co-stabilized composite densified for 2 min at 1450 °C under a pressure of 62 MPa, resulting in a hardness of 15.5 ± 0.2 GPa, an excellent toughness of 9.6 ± 0.4 MPa.m0.5 and an impressive 3-point bending strength of 2.04 ± 0.08 GPa. The hydrothermal stability of the 1 mol% Y2O3 + 1 mol% Nd2O3 co-stabilized ZrO2-WC (60/40) composites was compared with that of the equivalent 2 mol% Y2O3 stabilized ceramic. The double stabilized composite did not degrade in 1.5 MPa steam at 200 °C after 4000 min, whereas the yttria stabilized composite degraded after less than 2000 min. Moreover, the (1Y,1Nd) ZrO2-WC composites have a substantially higher toughness (~9 MPa.m0.5) than their 2Y stabilized equivalents (~7 MPa.m0.5).  相似文献   

8.
Ba(Ti(0.9)Sn0.1)O3 (BTS) ceramic was prepared by a conventional ceramic processing. BTS-polycarbonate (PC) composites were prepared at different BTS concentrations by weight in order to study their optical and dielectric properties. The absorption coefficient (α) was determined in the wavelength range from 250–600 nm at room temperature for all BTS-PC composites. The optical gap (E opt) was also determined for BTS-PC composites. The variation of the absorption coefficient (α) and optical gap (E opt) with BTS content are reported. It was found that BTS ceramic highly enhances the UV absorption of PC host at 300 nm. The optical gap decreases up to the value of 3.93 eV as BTS content increases up to 35 wt% and this was attributed to the formation of localized states in the forbidden gap. The relative dielectric permittivity, dielectric loss and loss tangent were measured at temperature range from room temperature up to 150°C and at frequency values 1 kHz, 10 kHz and 50 kHz. Addition of BTS to PC host, however, will increase relative dielectric permittivity, dielectric loss and loss tangent. Besides, increasing of temperature will also increase relative dielectric permittivity, dielectric loss and loss tangent especially above the glass transition temperature of PC host and this behaviour was attributed to the segmental motion of polymer chains. On the other hand, this study shows that there is a good agreement between SEM, DSC and dielectric results and also between optical gap and a.c. conductivity results. Moreover, SEM and DSC results reveal that addition of BTS ceramic particles to PC host will reduce the physical bond between polymer chains or may be will increase the free volume in the polymer host and consequently will enhance the segmental motion of polymer chains and this behaviour is independent of ceramic phase.  相似文献   

9.
In this study, pure Na2Ca2Si3O9 was synthesized by a sol-gel method, and Na2Ca2Si3O9 cuboids and disks were prepared by uniaxial pressing and calcining at 700 °C. The porosity and mechanical strength of the Na2Ca2Si3O9 cuboids were measured, and the results showed that the Na2Ca2Si3O9 cuboids were porous with an average porosity of 44%, and the 3-point bending strength of the cuboids was 6.08 MPa. The in vitro bioactivity of Na2Ca2Si3O9 was carried out by soaking Na2Ca2Si3O9 disks in simulated body fluid (SBF). The results showed that hydroxyapatite (HA) formed on the surface of Na2Ca2Si3O9 samples after soaking for 1 day, which indicated good bioactivity of Na2Ca2Si3O9.  相似文献   

10.
Polymer/Sr2ZnSi2O7 (SZS) ceramic composites suitable for substrate applications have been developed using the polymers polystyrene (PS), high density polyethylene (HDPE) and Di-Glycidyl Ether of Bisphenol A (DGEBA). The dielectric, thermal and mechanical properties of the composites are investigated as a function of various concentrations of the ceramic filler. The obtained values of relative permittivity, dielectric loss tangent, thermal conductivity and coefficient of thermal expansion of the composites are compared with the corresponding theoretical predictions. The relative permittivity of the polymer/ceramic composites increases with filler loading. The dielectric loss tangent also shows the same trend except for DGEBA/SZS composites. The major advantages of the ceramic loading are improvement in thermal conductivity and a decrease in the coefficient of thermal expansion. The tensile strength of the composites decreases with increase in filler content, whereas an improvement is observed in microhardness. The variation of relative permittivity (at 1 MHz) of the composites is also studied as a function of temperature.  相似文献   

11.
Tricalcium phosphate (TCP) powders synthesised using the Ca(NO3)2 and Ca(OH)2 routes were doped with TiO2, ZrO2 and Al2O3 in order to increase their compressive strength. An ultimate compressive strength (UCS) of 255 ± 6 MPa was achieved for approximately 10 vol% TiO2 doping compared to 30 ± 3 MPa for an un-doped control processed and tested in the same manner. Higher levels of TiO2 doping resulted in smaller increases in UCS with 30 and 50 vol% achieving 213 ± 9 and 178 ± 15 MPa, respectively. Very small amounts of Al2O3 doping (< 0.5 vol%) also resulted in a stronger materials. However, under the processing conditions employed, higher levels of Al2O3 and ZrO2 doping resulted in no beneficial effect on the UCS. Polyvinyl alcohol (PVA) was used as binding agent to facilitate processing. As expected, higher levels of PVA were associated with smaller increases in UCS. Powders synthesised using the Ca(OH)2 route had smaller particle size and resulted in larger increases in UCS compared to the Ca(NO3)2-synthesised powders. Although some powders contained α and β-TCP phases, no other calcium phosphate, CaO, CaTiO3 or CaZrO3 phases were detected. In conclusion, a significant increase in the UCS of TCP was achieved by doping with approximately 10 vol% TiO2 which is expected to have little or no effect on the bioactivity or bioresorbability of the material.  相似文献   

12.
We developed a facile and low-cost approach to prepare lightweight and high-strength magnesium–matrix composites with a nacre-inspired laminated structure. First, lamellar Mg2B2O5 whisker (Mg2B2O5w) scaffolds with initial solid loadings of 10, 15 and 20 vol% were prepared by ice templating. The wettability between a molten AZ91D alloy and the Mg2B2O5w scaffold was greatly improved by the incorporation of nano-SiO2 sol in the aqueous slurry, making the preparation of nacre-mimetic AZ91D/Mg2B2O5w composite by way of pressureless infiltration feasible. The SiO2 content in the Mg2B2O5w scaffold has a significant effect on the processing and the microstructure and properties of the composites. The optimum SiO2 content was about 6–8 wt% of the total ceramic loading. A lower SiO2 content resulted in incomplete infiltration, while a higher content led to the formation of a large quantity of Mg2Si in the composite. The flexural strength of the composites seemed independent of the initial ceramic loading (10–20 vol%), whereas the compressive strength and elastic modulus increased considerably and the crack-growth fracture toughness decreased with increasing ceramic content. The mechanism for such variations was addressed.  相似文献   

13.
xBaTiO3 + (1 − x)Ni0.93Co0.02Cu0.05Fe2O4 (x = 0.5, 0.6, 0.7, 0.8) composites with ferroelectric–ferromagnetic characteristics were synthesized by the ceramic sintering technique. The presence of constituent phases in the composites was confirmed by X-ray diffraction studies. The average grain size was calculated by using a scanning electron micrograph. The dielectric characteristics were studied in the 100 kHz to 15 MHz. The dielectric constant changed higher with ferroelectric content increasing; and it was constant in this frequency range. The relation of dielectric constant with temperature was researched at 1, 10, 100 kHz. The Curie temperature would be higher with frequency increasing. The hysteresis behavior was studied to understand the magnetic properties such as saturation magnetization (M s). The composites were a typical soft magnetic character with low coercive force. Both the ferroelectric and ferromagnetic phases preserve their basic properties in the bulk composite, thus these composites are good candidates as magnetoelectric materials.  相似文献   

14.
The solid electrolyte Zr0.88Sc0.12Y0.02O1.93 for reduced-temperature SOFCs has been characterized by Rietveld X-ray powder diffraction analysis and conductivity measurements in the temperature range 295–970 K. Gas-tight nanostructured ceramic composites consisting of cubic, rhombohedral, and monoclinic phases have been produced by reaction sintering of mechanochemically prepared powders. The oxygen ion conductivity of the ceramic prepared by sintering at 1630 K, with a relative density of 94%, is three times lower than that of ceramics fabricated from DKKK Zr0.89Sc0.1Ce0.01O1.95 powder, but raising the sintering temperature to 1670 K increases the density of the ceramic to 99%, and its conductivity reaches the level of the DKKK ceramics. The core-shell ceramic nanocomposite obtained in this study possesses high mechanical strength and a reduced activation energy for grain-boundary conduction.  相似文献   

15.
In the present research work, the preparation and characterization of bioactive glass-ceramic scaffolds for bone substitutes are described. The scaffolds were prepared by starch consolidation of bioactive glass powders belonging to the SiO2-Na2O-CaO-MgO system using three different organic starches (corn, potatoes and rice) as reported in a previous screening process [1]. The scaffolds, characterized by scanning electron microscopy, showed a porous structure with highly interconnected pores. The pores sizes assessed by mercury intrusion porosimetry put in evidence the presence of pores of 50–100 μm. The structure of the scaffolds was investigated by X-ray diffraction and revealed the glass-ceramic nature of the obtained material. The mechanical properties of the scaffolds were evaluated by means of compressive tests on cubic samples and the obtained results demonstrated their good mechanical strength. The in vitro bioactivity of the scaffolds was tested by soaking them in a simulated body fluid (SBF) and by subsequently characterizing the soaked surfaces by SEM, EDS and X-ray diffraction. Good in vitro bioactivity was found for the starting glass and for the obtained scaffolds. Moreover, the scaffold bioresorption, tested by measuring the samples weight loss in SBF at different periods of time, showed a partial resorption of the scaffolds. Cell culture testing of the three different scaffolds indicated no differences in cell number and in alkaline phosphatase activity; the morphology of the osteoblasts showed good spreading, comparable to bulk material which was used as the control.  相似文献   

16.
Modern electronics expect functional materials that are eco-friendly and are obtained with lower energy consumption technological processes. The multiferroic lead-free BaFe1/2Nb1/2O3 (BFN) ceramic powder has been prepared by mechanochemical synthesis from simple oxides at room temperature. The development of the synthesis has been monitored by XRD and SEM investigations, after different milling periods. The obtained powders contain large agglomerates built by crystals with an estimated size about 12–20 nm depending on the period of milling. From this powder, the multiferroic BFN ceramic samples have been prepared by uniaxial pressing and subsequent sintering pressureless method. The morphology of the BFN ceramic samples strongly depends on high-energy milling duration. The properties of the ceramic samples have been investigated by dielectric spectroscopy, in broad temperature and frequency ranges. The high-energy milling of the powders has strongly affected the dielectric permittivity and dielectric loss of the BaFe1/2Nb1/2O3 ceramic samples. The usage of the mechanochemical synthesis to obtain the multiferroic lead-free BFN materials reduces the required thermal treatment and simultaneously improves the parameters of the BFN ceramics.  相似文献   

17.
Calcium silicate ceramic coatings have received considerable attention in recent years due to their excellent bioactivity and bonding strength. However, their high dissolution rates limit their practical applications. In this study, zinc incorporated calcium silicate based ceramic Ca2ZnSi2O7 coating was prepared on Ti-6Al-4V substrate via plasma spraying technology aiming to achieve higher chemical stability and additional antibacterial activity. Chemical stability of the coating was assessed by monitoring mass loss and ion release of the coating after immersion in the Tris–HCl buffer solution and examining pH value variation of the solution. Results showed that the chemical stability of zinc incorporated coating was improved significantly. Antimicrobial activity of the Ca2ZnSi2O7 coating was evaluated, and it was found that the coating exhibited 93% antibacterial ratio against Staphylococcus aureus. In addition, in vitro bioactivity and cytocompatibility were confirmed for the Ca2ZnSi2O7 coating by simulated body fluid test, MC3T3-E1 cells adhesion investigation and cytotoxicity assay.  相似文献   

18.
Dense Ca(Zn1/3Nb2/3)O3/NiZn ferrite composites with homogeneously fine microstructures were prepared through conventional solid-state method. The powder XRD patterns confirm the coexistence of the two phases. The dielectric properties in the low frequency range (100 Hz–1 MHz) follow the rule of Maxwell–Wagner interfacial polarization. The dielectric and magnetic properties in the high frequency range (10 MHz–1 GHz) are also reported. The results show that this kind of magnetic–dielectric composites could be used in high-frequency communications for the capacitor-inductor integrating devices such as electromagnetic interference filters and antennas.  相似文献   

19.
NbSi2- and TaSi2-based electroconductive ceramic composites with the addition of 40–70 vol% Al2O3 and ZrO2 particles were fabricated by high-temperature sintering (1400–1600 °C) under argon. Their phase stability, microstructural evolution, oxidation kinetics and electrical properties were studied at high temperatures. The densification of the composites was improved by increasing the oxide phase content and sintering temperature. The interaction of the starting metal disilicides with residual oxygen sources resulted in the formation of the hexagonal-structured 5–3 metal silicide (Nb5Si3 and Ta5Si3) phases. The increasing sintering temperature and volume percentage of the oxide phase reduced the pest oxidation, particularly for the silicide–alumina composites, which exhibited lower oxidation-induced mass changes than their dense monolithic metal silicides. Depending on the silicide–oxide volume percentage, their electrical conductivities ranged from 5.3 to 111.3 S/cm at 900 °C. Their phase stability, reduced oxidation rates and high electrical conductivities at high temperatures show promise for future high-temperature applications in advanced sensing.  相似文献   

20.
Eu3+ activated CaSiO3, (Ca, Ba) SiO3 and (Ca, Sr) SiO3 have been prepared by sol-gel technique. Residual solvent and organic contents in the gel were removed by firing at 100°C for 3–4 h at 300 and 600°C for 2 h. Small exothermic shoulder around 850 to 875°C, as observed in DTA curve, corresponds to crystallization temperature of the doped calcium silicate. Influence of firing temperature on the luminescence of Eu3+ shows the maximum emission intensity in gel fired at 850°C. Photoluminescence emission peak is observed at 614 nm due to5D07F2 transition of Eu3+ ion in (Ca, Ba) SiO3 and (Ca, Sr) SiO3 phosphors, when excited by 254 nm. The (Ca, Ba) SiO3 material is proposed as an efficient red phosphor.  相似文献   

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