Effect of a multiscale reinforcement by carbon fiber surface treatment with graphene oxide/carbon nanotubes on the mechanical properties of reinforced carbon/carbon composites

An effective carbon fiber/graphene oxide/carbon nanotubes (CF-GO-CNTs) multiscale reinforcement was prepared by co-grafting carbon nanotubes (CNTs) and graphene oxide (GO) onto the carbon fiber surface. The effects of surface modification on the properties of carbon fiber (CF) and the resulting composites was investigated systematically. The GO and CNTs were chemically grafted on the carbon fiber surface as a uniform coating, which could significantly increase the polar functional groups and surface energy of carbon fiber. In addition, the GO and CNTs co-grafted on the carbon fiber surface could improve interlaminar shear strength of the resulting composites by 48.12% and the interfacial shear strength of the resulting composites by 83.39%. The presence of GO and CNTs could significantly enhance both the area and wettability of fiber surface, leading to great increase in the mechanical properties of GO/CNTs/carbon fiber reinforced composites.     

Interfacial microstructure and mechanical properties of carbon fiber composites by fiber surface modification with poly(amidoamine)/polyhedral oligomeric silsesquioxane

Polyhedral oligomeric silsesquioxane (POSS) was grafted onto carbon fiber surface using poly(amidoamine) (PAMAM) as a novel coupling agent at mild reaction conditions. Firstly, the reinforcement was designed with propagation of PAMAM on the fiber surface by in situ polymerization to improve the surface activities of carbon fiber. Secondly, the POSS further grafted on the fiber could significantly enhance fiber surface energy and wettability, which would greatly increase the interfacial strength of fiber-matrix. The microstructure and mechanical properties of carbon fiber and the resulting composites were investigated. The results indicated that PAMAM and POSS, which could significantly increase the surface roughness and wettability of carbon fiber, were successfully grafted on the fiber surface. Compared with the desized fiber composites, the interlaminar shear strength and the interfacial shear strength of the modified carbon fiber composites increased by 48% and 89%, respectively.     

Improved interfacial properties of carbon fiber/epoxy composites through grafting polyhedral oligomeric silsesquioxane on carbon fiber surface

Carbon fibers were grafted with a layer of uniform octaglycidyldimethylsilyl POSS in an attempt to improve the interfacial properties between carbon fibers and epoxy matrix. Atomic force microscopy (AFM), X-ray photoelectron spectroscopy (XPS) and dynamic contact angle analysis were performed to characterize the carbon fibers. AFM results show that the grafting of POSS significantly increased the carbon fiber surface roughness. XPS indicates that oxygen-containing functional groups obviously increased after modification. Dynamic contact angle analysis shows that the surface energy of modified carbon fibers is much higher than that of the untreated ones. Results of the mechanical property tests show that interlaminar shear strength (ILSS) increased from 68.8 to 90.5 MPa and impact toughness simultaneously increased from 2.62 to 3.59 J.     

Greatly enhanced cryogenic mechanical properties of short carbon fiber/polyethersulfone composites by graphene oxide coating

In order to employ polyethersulfone (PES) in cryogenic engineering field, its cryogenic mechanical performance should be examined and should also be improved to meet the high requirement for cryogenic engineering application. In this work, pure PES, graphene oxide (GO)/PES, short carbon fiber (SCF)/PES, GO/SCF/PES and GO-coated SCF/PES composites are prepared using the extrusion compounding and injection molding techniques. The tensile and flexural properties of these composites are systematically investigated at a typical cryogenic temperature (77 K). It is shown that the cryogenic mechanical properties are enhanced by the addition of GO, SCFs and coated-SCFs. In particular, the GO-coated SCF/PES composites display the greatly enhanced cryogenic mechanical properties with the highest values compared to other PES composites. In addition, it is exhibited that the cryogenic mechanical properties at 77 K of PES and its composites are far higher than those at room temperature (RT).     

Mechanical properties of epoxy composites filled with silane-functionalized graphene oxide

In this work, the effects of as-produced GO and silane functionalized GO (silane-f-GO) loading and silane functionalization on the mechanical properties of epoxy composites are investigated and compared. Such silane functionalization containing epoxy ended-groups is found to effectively improve the compatibility between the silane-f-GO and the epoxy matrix. Increased storage modulus, glass transition temperature, thermal stability, tensile and flexural properties and fracture toughness of epoxy composites filled with the silane-f-GO sheets are observed compared with those of the neat epoxy and GO/epoxy composites. These findings confirm the improved dispersion and interfacial interaction in the composites arising from covalent bonds between the silane-f-GO and the epoxy matrix. Moreover, several possible fracture mechanisms, i.e. crack pinning/deflection, crack bridging, and matrix plastic deformation initiated by the debonding/delamination of GO sheets, were identified and evaluated.     

Hybrid carbon nanotube–carbon fiber composites with improved in-plane mechanical properties

In this study carbon nanotubes (CNTs) were grown on carbon fibers to enhance the in-plane and out-of-plane properties of fiber reinforced polymer composites (FRPs). A relatively low temperature synthesis technique was utilized to directly grow CNTs over the carbon fibers. Several composites based on carbon fibers with different surface treatments (e.g. growing CNTs with different lengths and distribution patterns and coating the fibers with a thermal barrier coating (TBC) layer) were fabricated and characterized via on- and off-axis tensile tests. The on-axis tensile strength and ductility of the hybrid FRPs were improved by 11% and 35%, respectively, due to the presence of the TBC and the surface grown CNTs. This configuration also exhibited 16% improvement on the off-axis stiffness. Results suggest that certain CNT growth patterns and lengths are more pertinent than the other surface treatments to achieve superior mechanical properties.     

Mechanical and electrical properties of carbon fiber composites with incorporation of graphene nanoplatelets at the fiber–matrix interphase

In this study, carbon fibers (CFs) were coated with graphene nanoplatelets (GnP), using a robust and continuous coating process. CFs were directly immersed in a stable GnP suspension and the coating conditions were optimized in order to obtain a high density of homogeneously and well-dispersed GnP. GnP coated CFs/epoxy composites were manufactured by a prepreg and lay-up method, and the mechanical properties and electrical conductivity of the composites were assessed. The GnP coated CFs/epoxy composites showed 52%, 7%, and 19% of increase in comparison with non-coated CFs/epoxy composites, for 90° flexural strength, 0° flexural strength and interlaminar shear strength, respectively. Meanwhile, incorporating GnP in the CF/epoxy interphase significantly improved the electrical conductivity through the thickness direction by creating a conductive path between the fibers.     

Fabrication and mechanical properties of well-dispersed multiwalled carbon nanotubes/epoxy composites

Multiwalled carbon nanotubes (MWCNTs)/epoxy nanocomposites were fabricated by using ultrasonication and the cast molding method. In this process, MWCNTs modified by mixed acids were well dispersed and highly loaded in an epoxy matrix. The effects of MWCNTs addition and surface modification on the mechanical performances and fracture morphologies of composites were investigated. It was found that the tensile strength improved with the increase of MWCNTs addition, and when the content of MWCNTs loading reached 8 wt.%, the tensile strength reached the highest value of 69.7 MPa. In addition, the fracture strain also enhanced distinctly, implying that MWCNTs loading not only elevated the tensile strength of the epoxy matrix, but also increased the fracture toughness. Nevertheless, the elastic modulus reduced with the increase of MWCNTs loading. The reasons for the mechanical property changes are discussed.     

Review of the mechanical properties of carbon nanofiber/polymer composites

In this paper, the mechanical properties of vapor grown carbon nanofiber (VGCNF)/polymer composites are reviewed. The paper starts with the structural and intrinsic mechanical properties of VGCNFs. Then the major factors (filler dispersion and distribution, filler aspect ratio, adhesion and interface between filler and polymer matrix) affecting the mechanical properties of VGCNF/polymer composites are presented. After that, VGCNF/polymer composite mechanical properties are discussed in terms of nanofibers dispersion and alignment, adhesion between the nanofiber and polymer matrix, and other factors. The influence of processing methods and processing conditions on the properties of VGCNF/polymer composite is also considered. At the end, the possible future challenges for VGCNF and VGCNF/polymer composites are highlighted.     

Enhancement of mechanical performance of epoxy/carbon fiber laminate composites using single-walled carbon nanotubes

Carbon nanotubes (CNT) in their various forms have great potential for use in the development of multifunctional multiscale laminated composites due to their unique geometry and properties. Recent advancements in the development of CNT hierarchical composites have mostly focused on multi-walled carbon nanotubes (MWCNT). In this work, single-walled carbon nanotubes (SWCNT) were used to develop nano-modified carbon fiber/epoxy laminates. A functionalization technique based on reduced SWCNT was employed to improve dispersion and epoxy resin-nanotube interaction. A commercial prepregging unit was then used to impregnate unidirectional carbon fiber tape with a modified epoxy system containing 0.1 wt% functionalized SWCNT. Impact and compression-after-impact (CAI) tests, Mode I interlaminar fracture toughness and Mode II interlaminar fracture toughness tests were performed on laminates with and without SWCNT. It was found that incorporation of 0.1 wt% of SWCNT resulted in a 5% reduction of the area of impact damage, a 3.5% increase in CAI strength, a 13% increase in Mode I fracture toughness, and 28% increase in Mode II interlaminar fracture toughness. A comparison between the results of this work and literature results on MWCNT-modified laminated composites suggests that SWCNT, at similar loadings, are more effective in enhancing the mechanical performance of traditional laminated composites.     

Evaluation of surface properties of epoxy–nanodiamonds composites

Epoxy–matrix reinforced with nanodiamond (ND) particles, with ND content up to 5 wt%, were synthesized. Characterization of NDs by field emission scanning electron microscopy (FE-SEM) and Raman spectroscopy was conducted, while composites were characterized through contact angle, nanoindentation, nanoscratch and scanning probe microscopy. The assessed properties evaluated were hardness, elastic modulus, contact angle, deformation mechanisms, creep deformation, coefficient of friction and adhesion, namely. Results showed that even small additions of ND lead to significant enhancement in the hardness and elastic modulus of epoxy matrix, while properties of composites present a switch in behavior after passing a concentration threshold; this threshold was identified and discussed.     

Mechanical properties of multi-walled carbon nanotube/epoxy composites

Untreated and acid-treated multi-walled carbon nanotubes (MWNT) were used to fabricate MWNT/epoxy composite samples by sonication technique. The effect of MWNT addition and their surface modification on the mechanical properties were investigated. Modified Halpin–Tasi equation was used to evaluate the Young’s modulus and tensile strength of the MWNT/epoxy composite samples by the incorporation of an orientation as well as an exponential shape factor in the equation. There was a good correlation between the experimentally obtained Young’s modulus and tensile strength values and the modified Halpin–Tsai theory. The fracture surfaces of MWNT/epoxy composite samples were analyzed by scanning electron microscope.     

Free-standing functional graphene reinforced carbon films with excellent mechanical properties and superhydrophobic characteristic

In this work, we reported a simple method to fabricate novel free-standing stiff carbon-based composite films with excellent mechanical properties and superhydrophobic behaviors. The free-standing stiff carbon composite films based on reduced graphene oxide/glassy carbon (rGO/GC) were prepared by the combination of in-situ polymerization and carbonization process. The obtained composite films exhibited excellent mechanical properties by the addition of rGO nanosheets. It was found that incorporating 0.5 wt.% of rGO sheets in GC precursors resulted in enhancements of 99% in strength (202.6 MPa) and 184% in modulus (33.8 GPa), respectively. More interestingly, carbon nanoarrays were uniformly grown on the surface of composite films by the incorporation of rGO sheets. Superhydrophobic surfaces of carbon films were subsequently formed through functionalizing carbon nanoarrays with Trichloro(1H, 1H, 2H, 2H-perfluorodecyl)silane. Contact angle (CA) analysis suggested that superhydrophobic surfaces with a CA as high as 155° could be formed through optimizing the fabrication process.     

Enhanced electrical conductivity and mechanical properties of ABS/EPDM composites filled with graphene

Acrylonitrile–butadiene–styrene (ABS)/ethylene–propylene–diene monomer (EPDM) composites reinforced with graphene nanoplatelets (GN) were fabricated by the direct melt blending, dried premixing and wet premixing process, respectively. The electrical resistivity, tensile strength, impact strength, microstructure, thermal stability, glass transition temperature and morphology of fracture surface of composites were investigated. In case of direct melt blending process, the maximum tensile strength with minimum impact strength is obtained. But this result is reversed while the fabrication of composites by wet premixing process. SEM results show that GN is prior to distributing in the continuous ABS phase. The percolation threshold could be significantly decreased from 11.8 wt% to 6.6 wt% when prepare composites by wet/dried premixing process instead of melt blending.     

Enhanced crack detection sensitivity of carbon fiber composites by carbon nanotubes directly grown on carbon fibers

The ability of highly conductive hybrid carbon–fiber/carbon nanotube loaded epoxy composites to sense matrix cracking damage in situ is demonstrated. Multi-walled carbon-nanotubes (MWCNTs) are grown perpendicular to and on the surface of a woven carbon–fiber fabric using a chemical vapor deposition process. An increase in sensitivity of resistance change under interlaminar fracture is shown through a series of double cantilever beam (DCB) tests on samples prepared with MWCNTs grown on both sides of carbon–fiber fabric lamina placed at the top and bottom surfaces of an 8-layer test panel whereas samples with MWCNTs inside the samples did not show much increase in sensitivity of resistance change compared with the baseline samples without MWCNTs. The results suggest that the addition of surface positioned hierarchical carbon-nanotube lamina on composite structures has the potential for autonomic sensing of internal matrix damage.     

Controlled growth of CuO nanowires on woven carbon fibers and effects on the mechanical properties of woven carbon fiber/polyester composites

The effect of CuO nanowires on the improvement of the mechanical properties of woven carbon fiber (WCF)-based polyester resin composite was studied. The composite was manufactured by the vacuum-assisted resin transfer molding (VARTM) process. CuO nanowires were grown on woven carbon fiber sheets in subsequent steps of seeding followed by growth. Scanning electron microscopy (SEM) showed the growth of CuO nanowires on the surface of the carbon fibers; this growth increased with the number of seeding cycles and the length of the growth time. The concentration of the growth solution did not have a significant effect. The maximum amount of growth occurred for 8 seeding cycles with a 60 mM growth solution and a growth time of 8 h. An analysis of the percent weight change, along with X-ray diffraction (XRD) and Fourier transform infrared (FTIR) spectroscopy, supported the above findings. The crystalline peak height of the CuO nanowires increased with the nanowire growth. The new absorption peaks arising in the FTIR spectra also indicated growth of CuO nanowires on the WCF. The mechanical properties in terms of tensile strength, modulus, and impact resistance improved significantly after the growth of nanowires on the carbon fibers: the modulus and strength improved by up to 33.1% and 42.8%, while the impact energy absorption increased by 136.8% relative to bare WCF.     

Enhanced stress transfer and thermal properties of polyimide composites with covalent functionalized reduced graphene oxide

This work prepares (3-aminopropyl) trimethoxysilane (APTMS)-functionalized reduced graphene oxide (APTMS-rGO)/polyimide (PI) composite (APTMS-rGO/PI) through in-situ polymerization. NH₂-functionalized rGO coupled by APTMS demonstrates the good reinforced efficiency in mechanical and thermal properties, which is ascribed to the covalent-functionalized PI matrix by APTMS-rGO sheets. The uniform dispersion of APTMS-rGO increases the glass transition temperature (Tg) and the thermal decomposition temperature (Td), exhibiting 21.7 °C and 44 °C improvements, respectively. The tensile strength of the composites with 0.3 wt% APTMS-rGO is 31% higher than that of neat PI, and Young’s modulus is 35% higher than that of neat PI. Raman spectroscopy show the obvious G band shift, and also clearly demonstrates the enhanced interfacial interaction between rGO nanofillers and PI matrix. The high mechanical property of the APTMS-rGO/PI composites is attributed to the covalent functionalized GO by NH₂ groups and its good dispersion in comparison with GO.     

Enhancement of fracture toughness,mechanical and thermal properties of rubber/epoxy composites by incorporation of graphene nanoplatelets

Carboxyl terminated butadiene acrylonitrile (CTBN) was added to epoxy resins to improve the fracture toughness, and then two different lateral dimensions of graphene nanoplatelets (GnPs), nominally <1 μm (GnP-C750) and 5 μm (GnP-5) in diameter, were individually incorporated into the CTBN/epoxy to fabricate multi-phase composites. The study showed that GnP-5 is more favorable for enhancing the properties of CTBN/epoxy. GnPs/CTBN/epoxy ternary composites with significant toughness and thermal conductivity enhancements combined with comparable stiffness to that of the neat resin were successfully achieved by incorporating 3 wt.% GnP-5 into 10 wt.% CTBN modified epoxy resins. According to the SEM investigations, GnP-5 debonding from the matrix is suppressed due to the presence of CTBN. Nevertheless, apart from rubber cavitation and matrix shear banding, additional active toughening mechanisms induced by GnP-5, such as crack deflection, layer breakage and separation/delamination of GnP-5 layers contributed to the enhanced fracture toughness of the hybrid composites.     

Tensile and thermomechanical properties of short carbon fiber reinforced polyamide 6 composites

In this study, carbon fiber (CF) reinforced polyamide 6 (PA6) composites were prepared by using melt mixing method. Effects of fiber length and content, on the mechanical, thermal and morphological properties of CF reinforced PA6 composites were investigated. Fiber length distributions of composites were also determined by using an image analyzing program. It was seen that the maximum number of fibers were observed in the range of 0–50 μm. Mechanical test results showed that, increasing CF content increased the tensile strength, modulus and hardness values but decreased strain at break values of composites. DSC results showed that T_g and T_m values of composites were not changed significantly with increasing CF content and length. However, heat of fusion and the relative degree of crystallinity values of composites decreased with ascending CF content. DMA results revealed that storage modulus and loss modulus values of composites increased with increasing CF content.     

Interfacial resistive heating and mechanical properties of graphene oxide assisted CuO nanoparticles in woven carbon fiber/polyester composite

Woven carbon fiber (WCF)-based polyester composites were developed via a vacuum-assisted resin transfer molding (VARTM) process in combination with CuO and graphene oxide (GO). The interlaminar resistive heating behavior and allied mechanical properties of the composites were investigated. The CuO nanoparticles were synthesized from copper nitrate and hexamethylenetetramine precursors using traditional microwave green synthesis, while the GO was synthesized by slight modification of Hummer’s method. The nanoparticle shapes and sizes were assessed via scanning electron microscopy, and the nanoparticle distributions in the composites and their chemical interactions were examined using X-ray diffraction and Fourier transform infrared spectroscopy. It was found that the composite strengths and moduli were enhanced by up to 61.2% and 57.5%, whereas the interfacial shear strength was enhanced by 89.9%. A composite filled with 120-mM CuO and 1.2-phr GO exhibited maximum performance as regards mechanical and resistive heating. Impact resistance measurements were conducted at 3-J penetration energy, and a 154.2% increase in nanofiller content was achieved. The addition of CuO nanoparticles increased the interlaminar resistive heating of the composite and, at 120-mM concentration, a 78.9% increment in the average temperature was attained. The presence of nanoparticles in the interlaminar region also decelerated the cooling process.