Gradient of nanomechanical properties in the interphase of cellulose nanocrystal composites

The nanoscale transitional zone between a nanofiber and surrounding matrix (interphase) defines the ultimate mechanical characteristics in nanocomposite systems. In spite of this importance, one can hardly find quantitative data on the mechanical properties of this transitional zone in the cellulose–nanofiber composites. In addition, most of the theoretical models to predict the mechanical properties of interphase are developed with the assumption that this transitional zone is independent of the nanofiber size. In the current study, we show that the mechanical properties of interphase in cellulose nanocrystal (CNC) composites can be quantitatively characterized and the correlation with the size of CNCs can be mapped. The peak force tapping mode in atomic force microscope (AFM) was used to characterize deformation, adhesion, and modulus gradient of the interphase region in poly(vinyl alcohol) (PVA)–poly(acrylic acid) (PAA)–cellulose nanocrystal (CNC) composites. In comparison to the polymer matrix, the adhesion force of CNC was lower. The average elastic modulus in the interphase varied from 12.8 GPa at the interface of CNC to 9.9 GPa in PVA–PAA matrix. It was observed that the existence of PAA increased the gradient of mechanical and adhesion properties of the interphase zone. This occurs due to the variation in the ester linkage density from the CNC interface to the polymer matrix. Finally, it is shown that interphase thickness is higher for CNCs with larger diameter.     

Mechanical characterization of hierarchical carbon fiber/nanofiber composite laminates

Susceptibility to matrix driven failure is one of the major weaknesses of continuous-fiber composites. In this study, helical-ribbon carbon nanofibers (CNF) were dispersed in the matrix phase of a continuous carbon fiber-reinforced composite. Along with an unreinforced control, the resulting hierarchical composites were tested to failure in several modes of quasi-static testing designed to assess matrix-dominated mechanical properties and fracture characteristics. Results indicated CNF addition offered simultaneous increases in tensile stiffness, strength and toughness while also enhancing both compressive and flexural strengths. Short-beam strength testing resulted in no apparent improvement while the fracture energy required for the onset of mode I interlaminar delamination was enhanced by 35%. Extrinsic toughening mechanisms, e.g., intralaminar fiber bridging and trans-ply cracking, significantly affected steady-state crack propagation values. Scanning electron microscopy of delaminated fracture surfaces revealed improved primary fiber–matrix adhesion and indications of CNF-induced matrix toughening.     

Fully biodegradable natural fiber composites from renewable resources: All-plant fiber composites

Wood flour can be converted into thermoplastics through proper benzylation treatment, which introduces large benzyl group onto cellulose and partially deteriorates the ordered structure of the crystalline regions. By changing a series of parameters, like reaction temperature, concentration of aqueous caustic solution, species of phase transfer catalyst, etc., the extent of benzyl substitution is regulated within a wide range so that a balanced thermal formability and mechanical performance of the modified wood flour is obtained. By using the properly plasticized China fir sawdust as the matrix, both discontinuous and continuous sisal fibers are compounded to produce composites from renewable resources, respectively. These all-plant fiber composites are characterized by moderate mechanical properties and full biodegradability, and might act as alternative to petro-based materials in terms of structural applications.     

Review of the mechanical properties of carbon nanofiber/polymer composites

In this paper, the mechanical properties of vapor grown carbon nanofiber (VGCNF)/polymer composites are reviewed. The paper starts with the structural and intrinsic mechanical properties of VGCNFs. Then the major factors (filler dispersion and distribution, filler aspect ratio, adhesion and interface between filler and polymer matrix) affecting the mechanical properties of VGCNF/polymer composites are presented. After that, VGCNF/polymer composite mechanical properties are discussed in terms of nanofibers dispersion and alignment, adhesion between the nanofiber and polymer matrix, and other factors. The influence of processing methods and processing conditions on the properties of VGCNF/polymer composite is also considered. At the end, the possible future challenges for VGCNF and VGCNF/polymer composites are highlighted.     

Mechanical and electrical properties of carbon fiber composites with incorporation of graphene nanoplatelets at the fiber–matrix interphase

In this study, carbon fibers (CFs) were coated with graphene nanoplatelets (GnP), using a robust and continuous coating process. CFs were directly immersed in a stable GnP suspension and the coating conditions were optimized in order to obtain a high density of homogeneously and well-dispersed GnP. GnP coated CFs/epoxy composites were manufactured by a prepreg and lay-up method, and the mechanical properties and electrical conductivity of the composites were assessed. The GnP coated CFs/epoxy composites showed 52%, 7%, and 19% of increase in comparison with non-coated CFs/epoxy composites, for 90° flexural strength, 0° flexural strength and interlaminar shear strength, respectively. Meanwhile, incorporating GnP in the CF/epoxy interphase significantly improved the electrical conductivity through the thickness direction by creating a conductive path between the fibers.     

Free-standing functional graphene reinforced carbon films with excellent mechanical properties and superhydrophobic characteristic

In this work, we reported a simple method to fabricate novel free-standing stiff carbon-based composite films with excellent mechanical properties and superhydrophobic behaviors. The free-standing stiff carbon composite films based on reduced graphene oxide/glassy carbon (rGO/GC) were prepared by the combination of in-situ polymerization and carbonization process. The obtained composite films exhibited excellent mechanical properties by the addition of rGO nanosheets. It was found that incorporating 0.5 wt.% of rGO sheets in GC precursors resulted in enhancements of 99% in strength (202.6 MPa) and 184% in modulus (33.8 GPa), respectively. More interestingly, carbon nanoarrays were uniformly grown on the surface of composite films by the incorporation of rGO sheets. Superhydrophobic surfaces of carbon films were subsequently formed through functionalizing carbon nanoarrays with Trichloro(1H, 1H, 2H, 2H-perfluorodecyl)silane. Contact angle (CA) analysis suggested that superhydrophobic surfaces with a CA as high as 155° could be formed through optimizing the fabrication process.     

Health monitoring in continuous glass fibre reinforced thermoplastics: Manufacturing and application of interphase sensors based on carbon nanotubes

In this study, a new approach for health monitoring of GF reinforced composites is presented by incorporating percolated carbon nanotubes (CNTs) into the composites interphase. This is achieved applying CNT-filled coatings to glass fibres (GF). Taking advantage of the electrical properties of CNTs, this allows a highly localized monitoring of the composites interphase.     

Health monitoring in continuous glass fibre reinforced thermoplastics: Tailored sensitivity and cyclic loading of CNT-based interphase sensors

In this study, we report on different approaches for tailoring the resistance as well as the sensitivity of interphase sensors based on carbon nanotubes (CNTs). The two main aspects in affecting their initial resistance as well as the sensitivity of the systems during mechanical loading are the yarn coating content and the CNT-weight fraction of the coating. Varying those factors, the conducted tensile tests show that the initial resistance as well as the sensitivity of the interphase sensors can be adjusted within a certain range. Additionally, it is shown that glass fibre (GF)-yarns with low coating contents allow identifying critical loads for the interphase, which are found to be below the ones for GF failure. Performing cyclic tensile loading above and below this critical stress value has a significant effect on the interphase life-time. In order to assess the interphase damage quantitatively, new parameters based on the resistance change are introduced. Those parameters allow for direct comparison and characterisation of different GF modifications, i.e. interphases, during mechanical testing by cyclic loading of the interphase sensors.     

Toughening and reinforcement of poly(vinylidene fluoride) nanocomposites with “bud-branched” nanotubes

Bud-branched nanotubes, fabricated by growing metal particles on the surface of multi-wall carbon nanotubes (MWCNTs), were used to prepare poly(vinylidene fluoride) (PVDF) based nanocomposites. The results of differential scanning calorimetry (DSC) showed that the introduction of the MWCNTs and bud-branched nanotubes both increased the crystallization temperature, while no significant variation of T_m (melting temperature), ΔH_c (melting enthalpy) and ΔH_m (crystallization enthalpy) occurred. The results of wide angle X-ray diffraction (WAXD) tests showed that α-phase was the dominated phase for both pure PVDF and its nanocomposites, indicating the addition of the MWCNTs and bud-branched nanotubes did not alter the crystal structures. Dynamic mechanical analysis (DMA) tests showed that bud-branched nanotubes were much more efficient in increasing storage modulus than the smooth MWCNTs. In addition, no significant variation of the T_g (glass transition temperature) was observed with the addition of MWCNTs and bud-branched nanotubes. Tensile tests showed that the introduction of MWCNTs and bud-branched nanotubes increased the modulus. However, a dramatic decrease in the fracture toughness was observed for PVDF/MWCNTs nanocomposites. For PVDF/bud-branched nanotubes nanocomposites, a significant improvement in the fracture toughness was observed compared with PVDF/MWCNTs nanocomposites.     

Fabrication of multi-walled carbon nanotube–carbon fiber hybrid material via electrophoretic deposition followed by pyrolysis process

An integrated multi-walled carbon nanotube (MWCNT)–carbon fiber (CF) hybrid material has been fabricated by electrophoretic deposition of acid-functionalized MWCNTs on CF surface followed by soaking in a 10% solution of petroleum pitch in toluene, followed by pyrolysis in a nitrogen atmosphere. It has been revealed that MWCNTs entirely covered the CF surface. Mechanical properties of composites reinforced by MWCNT–CF hybrids were considerably enhanced (up to 120% in tensile strength and 100% in elastic modulus) compared to composites reinforce by as-received CFs. According to fractography observations, robust interlocking occurred between epoxy matrix and MWCNT–CF hybrids.