The influence of paper type on the properties of structural paper – Polypropylene composites

In this work, different types of paper were used for producing cellulose reinforced polypropylene composites with MAPP as a coupling agent. The samples were prepared by a film stacking method of the polymer and paper layers, followed by hot pressing in order to fabricate structural composite laminates. Virgin copy, filter and newspaper were used as reinforcements for producing composites with varying paper content. The influence of paper type and content on the mechanical and physical properties of the laminates was investigated and discussed in detail. Remarkable results for tensile and bending test were obtained for copy and newspaper composites at a paper content of 30 and 40 vol.%, indicating a high potential for constructive and industrial applications of the laminates. Further characterization was carried out by Charpy impact test, water uptake study, TGA and light microscopic analysis. To summarize the characterization, structural paper reinforced composites with attractive properties were obtained.     

Development of a biocomposite based on green epoxy polymer and natural cellulose fabric (bark cloth) for automotive instrument panel applications

Natural fiber reinforced composites have attracted interest due to their numerous advantages such as biodegradability, dermal non-toxicity and with promising mechanical strength. The desire to mitigate climate change due to greenhouse gas emissions, biodegradable resins are explored as the best forms of polymers for composites apart from their synthetic counterparts which are non-renewable. In this study biodegradable bark cloth reinforced green epoxy composites are developed with view of application to automotive instrument panels. The optimum curing temperature of green epoxy was shown to be 120 °C. The static properties showed a tensile strength of 33 MPa and flexural strength of 207 MPa. The dynamic mechanical properties, frequency sweep showed excellent fiber-matrix bonding of the alkali treated fabric with the green epoxy polymer with glass transition temperature in the range of 160 °C–180 °C. Treatment of the fabric with alkali positively influenced the mechanical properties of the fabric reinforced biocomposites.     

Interconnected multi-walled carbon nanotubes reinforced polymer-matrix composites

A modified method for interconnecting multi-walled carbon nanotubes (MWCNTs) was put forward. And interconnected MWCNTs by reaction of acyl chloride and amino groups were obtained. Scanning electron microscopy shows that hetero-junctions of MWCNTs with different morphologies were formed. Then specimens of pristine MWCNTs, chemically functionalized MWCNTs and interconnected MWCNTs reinforced epoxy resin composites were fabricated by cast moulding. Tensile properties and fracture surfaces of the specimens were investigated. The results show that, compared with pristine MWCNTs and chemically functionalized MWCNTs, the chemically interconnected MWCNTs improved the fracture strain and therefore the toughness of the composites significantly.     

Reinforcement effects of MWCNT and VGCF in bulk composites and interlayer of CFRP laminates

The reinforcement effects of two nanofillers, i.e., multi-walled carbon nanotube (MWCNT) and vapor grown carbon fiber (VGCF), which are used at the interface of conventional CFRP laminates, and in epoxy bulk composites, have been investigated. When using the two nanofillers at the interface between two conventional CFRP sublaminates, the Mode-I interlaminar tensile strength and fracture toughness of CFRP laminates are improved significantly. The performance of VGCF is better than that of MWCNT in this case. For epoxy bulk composites, the two nanofillers play a similar role of good reinforcement in Young’s modulus and tensile strength. However, the Mode-I fracture toughness of epoxy/MWCNT is much better than that of epoxy/VGCF.     

Nanocomposites based on polystyrene-b-poly(ethylene-r-butylene)-b-polystyrene and exfoliated graphite nanoplates: Effect of nanoplatelet loading on morphology and mechanical properties

Exfoliated graphite nanoplates (xGnPs)/polystyrene-b-poly(ethylene-r-butylene)-b-polystyrene (SEBS) nanocomposites have been prepared by the simple melt-compounding approach. The structural, mechanical and viscoelastic properties of these composites were studied and compared. Wide-angle X-ray diffraction (WAXD) studies indicated that the processing of nanocomposites did not change the original d-spacing of xGnPs. Scanning electron microscopy observation on the fracture surfaces of the composites shows a uniform dispersion of xGnPs throughout SEBS matrix and strong interfacial adhesion between oxidized xGnPs and the matrix, which are responsible for the considerable enhancement of mechanical properties of the composites. It is found that the addition of xGnPs particles improved both the elastic modulus and storage modulus of pure SEBS significantly and the higher the xGnPs content, the higher the modulus of the nanocomposite. Moreover, the effects of dispersed xGnPs on the microphase separation of SEBS have also been investigated using small angle X-ray scattering (SAXS).     

Fabrication and mechanical properties of well-dispersed multiwalled carbon nanotubes/epoxy composites

Multiwalled carbon nanotubes (MWCNTs)/epoxy nanocomposites were fabricated by using ultrasonication and the cast molding method. In this process, MWCNTs modified by mixed acids were well dispersed and highly loaded in an epoxy matrix. The effects of MWCNTs addition and surface modification on the mechanical performances and fracture morphologies of composites were investigated. It was found that the tensile strength improved with the increase of MWCNTs addition, and when the content of MWCNTs loading reached 8 wt.%, the tensile strength reached the highest value of 69.7 MPa. In addition, the fracture strain also enhanced distinctly, implying that MWCNTs loading not only elevated the tensile strength of the epoxy matrix, but also increased the fracture toughness. Nevertheless, the elastic modulus reduced with the increase of MWCNTs loading. The reasons for the mechanical property changes are discussed.     

Creep behaviour of injection moulded polyamide 6/organoclay nanocomposites by nanoindentation and cantilever-bending

The creep behaviour of injection moulded PA 6/organoclay nanocomposites was studied by depth-sensing nanoindentation and DMA cantilever-bending. The glass transitions of PA 6 and its nanocomposites were decreased below room temperature upon saturation with water so that the materials could be tested in the rubbery regime. For nanoindentation creep on the skin and core regions of injection moulded samples, whilst organoclay improves the creep resistance of PA 6, the enhancement is due to the decrease of the initial compliance at zero time but the time-dependent creep is actually increased. In contrast, for cantilever-bending creep, organoclay reduces the creep compliance and the time-dependent creep in PA 6. It is suggested that the organoclay imparts a constraint effect on the PA 6 molecular chains, restricting their mobility in the bulk compared to the surface and hence improving their resistance to creep. A modified Halpin-Tsai equation was used to model their creep behaviour under these two loading configurations and compared to experimental data.     

Mode III interlaminar fracture of carbon/epoxy laminates using the Six-Point Edge Crack Torsion (6ECT)

The recently proposed Six-Point Edge Crack Torsion (6ECT) test was used to evaluate the mode III interlaminar fracture of carbon/epoxy laminates. Plate specimens with starter delaminations in 0/0, 0/90 and 0/45 interfaces were tested. Data reduction was performed with an effective crack scheme validated in a previous numerical study. The tests allowed the evaluation of fairly unambiguous initiation G_IIIC values and of subsequent R-curves. Examinations of specimen cross-section showed considerable lengths of pure interlaminar propagation in specimens with starter delaminations in 0/90 and 0/45 interfaces. The latter specimens had the lowest initiation G_IIIC values.