Controlled retting of hemp fibres: Effect of hydrothermal pre-treatment and enzymatic retting on the mechanical properties of unidirectional hemp/epoxy composites

The objective of this work was to investigate the use of hydrothermal pre-treatment and enzymatic retting to remove non-cellulosic compounds and thus improve the mechanical properties of hemp fibre/epoxy composites. Hydrothermal pre-treatment at 100 kPa and 121 °C combined with enzymatic retting produced fibres with the highest ultimate tensile strength (UTS) of 780 MPa. Compared to untreated fibres, this combined treatment exhibited a positive effect on the mechanical properties of hemp fibre/epoxy composites, resulting in high quality composites with low porosity factor (α_pf) of 0.08. Traditional field retting produced composites with the poorest mechanical properties and the highest α_pf of 0.16. Hydrothermal pretreatment at 100 kPa and subsequent enzymatic retting resulted in hemp fibre composites with the highest UTS of 325 MPa, and stiffness of 38 GPa with 50% fibre volume content, which was 31% and 41% higher, respectively, compared to field retted fibres.     

Effect of pectin and hemicellulose removal from hemp fibres on the mechanical properties of unidirectional hemp/epoxy composites

The objective of this study was to investigate the effect of pectin and hemicellulose removal from hemp fibres on the mechanical properties of hemp fibre/epoxy composites. Pectin removal by EDTA and endo-polygalacturonase (EPG) removed epidermal and parenchyma cells from hemp fibres and improved fibre separation. Hemicellulose removal by NaOH further improved fibre surface cleanliness. Removal of epidermal and parenchyma cells combined with improved fibre separation decreased composite porosity factor. As a result, pectin removal increased composite stiffness and ultimate tensile strength (UTS). Hemicellulose removal increased composite stiffness, but decreased composite UTS due to removal of xyloglucans. In comparison of all fibre treatments, composites with 0.5% EDTA + 0.2% EPG treated fibres had the highest tensile strength of 327 MPa at fibre volume content of 50%. Composites with 0.5% EDTA + 0.2% EPG → 10% NaOH treated fibres had the highest stiffness of 43 GPa and the lowest porosity factor of 0.04.     

Processing parameters and characterisation of flax fibre reinforced engineering plastic composites with flame retardant fillers

This work studies the possibility of compounding natural fibres (flax) into engineering plastics (PA6 and PB6) and comparing the results with counterpart glass fibre composites. The problem in compounding is the difficulty to compound the fibres with such polymers of high melting temperatures without decomposing the natural fibre thermally. Preliminary experiments are tried to define the possible processing window using the kneader namely temperature, compounding time and shear rate. Fibre content is tried in range of 0–50 wt.% with 10% step. The mixing temperature covers the range around the melting temperature ‘Tm’ [Tm−20, Tm+20]°C. The use of pre-melting temperature in compounding would utilise the energy evolving by fibres mutual rubbing. Compounding time is optimised at the minimum level. Shearing rate is tried at 25, 50, 75 and 100 rpm. Optimum conditions are defined to be 210–230 °C and 200–210 °C for PBT and PA6 respectively. Shearing rate is also defined to lie within 25–50 rpm.Two different additives of non-organic mineral and organic phosphate flame retardants are tried with the prepared composites either alone or in combination with each other. The loading of flame retardants is limited to 20 wt.% in order to leave a space for natural fibres as well as the polymer and to keep in turn the overall composite mechanical properties. A mix of 1:1 ratio between the both types of retardants is needed to reach V0 flame retardation level. Mechanical properties are even improved 30% in E-modulus and 4% in strength with respect to composites without flame retardants. However, the injection moulding is reported to be difficult because of the high viscosity and the parameters should be optimised regarding the desired flame retardance level and the required mechanical properties as well as keeping the fibres not damaged.     

Sustainable food packaging: Valorising wheat straw fibres for tuning PHBV-based composites properties

The present work aims at investigating the impact of wheat straw fibres (WSF) size, morphology and content on the process-ability and functional properties (mechanical properties and water vapour permeability) of PHBV-based composites. For that purpose, three types of fibres obtained by successive grindings (from the micrometric up to the millimetric scale) were used. It was shown that the highest possible filler level was all the more high when decreasing fibre size (over 50 wt% in the case of micrometric fibres), due to reduced film heterogeneity and improved fibre wetting by the polymer. As regards functional properties, increasing fibre size and/or content led to a significant degradation of ultimate tensile properties, while Young’s modulus was not significantly affected. At the same time, water vapour transmission rate was significantly increased from 11 up to 110 g m⁻² day⁻¹, which could extend the applicability of PHBV/WSF composites as food packaging materials to respiring fresh products.     

Cytocompatibility,degradation, mechanical property retention and ion release profiles for phosphate glass fibre reinforced composite rods

Fibre reinforced composites have recently received much attention as potential bone fracture fixation applications. Bioresorbable composites based on poly lactic acid (PLA) and phosphate based glass fibre were investigated according to ion release, degradation, biocompatibility and mechanical retention profiles. The phosphate based glass fibres used in this study had the composition of 40P₂O₅–24MgO–16CaO–16Na₂O–4Fe₂O₃ in mol% (P40). The degradation and ion release profiles for the composites showed similar trends with the amount of sodium and orthophosphate ions released being greater than the other cations and anions investigated. This was attributed to low Dietzal's field strength for the Na⁺ in comparison with Mg^2 + and Ca^2 + and breakdown of longer chain polyphosphates into orthophosphate ions. P40 composites exhibited good biocompatibility to human mesenchymal stem cells (MSCs), which was suggested to be due to the low degradation rate of P40 fibres. After 63 days immersion in PBS at 37 °C, the P40 composite rods lost ~ 1.1% of mass. The wet flexural, shear and compressive strengths for P40 UD rods were ~ 70%, ~ 80% and ~ 50% of their initial dry values after 3 days of degradation, whereas the flexural modulus, shear and compressive strengths were ~ 70%, ~ 80%, and ~ 65% respectively. Subsequently, the mechanical properties remained stable for the duration of the study at 63 days. The initial decrease in mechanical properties was attributed to a combination of the plasticisation effect of water and degradation of the fibre–matrix interface, with the subsequent linear behaviour being attributed to the chemical durability of P40 fibres. P40 composite rods showed low degradation and ion release rates, good biocompatibility and maintained mechanical properties similar to cortical bone for the duration of the study. Therefore, P40 composite rods have huge potential as resorbable intramedullary nails or rods.     

Environmental resistance of flax/bio-based epoxy and flax/polyurethane composites manufactured by resin transfer moulding

As biocomposites are highly sensitive to water absorption, the aim of this study was to compare the physical properties two biocomposites: (1) a flax/bio-based epoxy (Entropy SUPER SAP CLR/INS) and (2) a flax/polyurethane (HENKEL LOCTITE MAX 3). Both materials were reinforced with 14 layers of flax (TEXONIC twill 2 × 2) and manufactured using a resin transfer moulding process. Post-cured composite samples were aged at 90% RH and 30 °C for various periods of time up to 720 h. The results showed that both composites followed a Fickian diffusion behaviour. Water had a plasticizing effect on the composites and it changed their failure mode. This effect took longer to appear for the polyurethane composites. The chemical bonds between the hydroxyl groups of the fibres and the isocyanate lead to a stronger interface which improved the mechanical properties (short beam and compressive strengths) as compared to the flax/bio-epoxy composites.     

The effect of reprocessing on the mechanical properties of polypropylene reinforced with wood pulp,flax or glass fibre

Composites of polypropylene, substitutable for a given application and reinforced with: Medium Density Fibreboard fibre (MDF) (40 wt%); flax (30 wt%); and glass fibre (20 wt%), were evaluated after 6 injection moulding and extrusion reprocessing cycles. Of the range of tensile, flexural and impact properties examined, MDF composites showed the best mean property retention after reprocessing (87%) compared to flax (72%) and glass (59%). After 1 reprocessing cycle the glass composite had higher tensile strength (56.2 MPa) compared to the MDF composite (44.4) but after 6 cycles the MDF was stronger (35.0 compared to 29.6 MPa for the glass composite). Property reductions were attributed to reduced fibre length. MDF fibres showed the lowest reduction in fibre length between 1 and 6 cycles (39%), compared to glass (51%) and flax (62%). Flax fibres showed greater increases in damage (cell wall dislocations) with reprocessing than was shown by MDF fibres.     

Effect of surface functionalization on mechanical properties and decomposition kinetics of high performance polyetherimide/MWCNT nano composites

In this investigation, Polyetherimide (PEI) reinforced with multi-walled carbon nanotube (MWCNT) using novel melt blending technique. Surface of MWCNTs are modified by acid treatment as well as by plasma treatment. PEI nano composites with 2 wt% treated MWCNT shows about 15% improvement in mechanical properties when compared to unfilled PEI. The thermal decomposition kinetics of PEI/MWCNT nano composites has been critically analyzed by using Coats – Redfern model. The increase in activation energy for thermal degradation by 699 kJ/mol for 2 wt% MWCNT implies improvement in the thermal properties of PEI. Studies under Fourier Transform Infrared Spectroscopy (FTIR) and Transmission Electron Microscopy (TEM) depict significant interfacial adhesion with uniform dispersion of MWCNT in polymer matrix due to surface functionalization. 0.5 wt% chemically modified MWCNT shows typical alignment of MWCNT. There is a significant improvement in mechanical properties and thermal properties for surface functionalized MWCNT reinforced.     

Infiltrated Cu8Al–Ti alumina composites

The effect of titanium additions on the interface and mechanical properties of infiltrated Cu8 wt%Al–Al₂O₃ composites containing 57 ± 2 vol% ceramic are investigated, exploring two different Al₂O₃ particle types and four different Ti concentrations (0, 0.2, 1, 2 wt%Ti). Addition of 0.2 wt%Ti leads to the development of a thin (5–10 nm) layer enriched in Ti at the interface between Cu alloy and Al₂O₃ particles; this Ti concentration produces the best mechanical properties. With higher Ti-contents Ti₃(Cu, Al)₃O appears; this decreases both the interface and composite strength. Composites reinforced with vapor-grown polygonal alumina particles show superior mechanical properties compared to those reinforced by angular comminuted alumina particles, as has been previously documented for aluminum-based matrices. Micromechanical analysis shows that damage accumulation is more extensive, as is matrix hardening by dislocation emission during composite cooldown, in the present Cu8 wt%Al matrix composites compared with similarly reinforced and processed Al-matrix composites.     

Solvent infusion processing of all-cellulose composite laminates using an aqueous NaOH/urea solvent system

All-cellulose composites are high performing green materials and solvent infusion processing makes their upscaled manufacturing possible. This study explored the use of aqueous 7 wt.% NaOH/12 wt.% urea solution as cost effective and environmentally friendly cellulose solvent for solvent infusion processing. A short dissolution time of 5 min led to all-cellulose composite laminates with a tensile strength of 114 ± 1.9 MPa and a Young’s modulus of 7.8 ± 0.5 GPa. A decrease of tensile strength and Young’s modulus with increasing dissolution time from 5 to 60 min was linked to changes in composite microstructure and fine structure of the reinforcing rayon fibres. It was shown that aqueous NaOH/urea solution is a promising alternative solvent, as it offers the advantages of shorter processing times and reduced solvent costs by 97%, while resulting in 25% stronger laminates, when compared to using ionic liquids.     

Atmospheric plasma fluorination as a means to improve the mechanical properties of short-carbon fibre reinforced poly (vinylidene fluoride)

The impact of fluorination of carbon fibres on the properties of short fibre reinforced polyvinylidene fluoride (PVDF) composites was studied. As received and continuously atmospheric plasma fluorinated (APF) carbon fibres were cut to an average fibre length of 2 mm. Short fibre composites (SFC) containing 5, 10 and 15 wt.% carbon fibres were manufactured using a twin-screw mixer. Test specimens were produced by injection moulding. The mechanical properties of the SFC were studied using tensile and compression testing. As expected, the incorporation of short-carbon fibres into PVDF led to an increase in strength and stiffness. The tensile strength and Young’s modulus of the SFC containing APF-treated carbon fibres increased by up to 17% and 190%, respectively. Furthermore, the compressive strength and modulus of the SFC containing APF-treated carbon fibres also increased by 19% and 35%, respectively. APF of carbon fibres results only in a marginal increase in the bulk matrix crystallinity of PVDF as determined by DSC. Scanning electron micrographs of fracture surfaces from tensile tested specimens exhibited a typical brittle failure mode with low fibre loading fraction. Despite the presence of up to 5% of voids and visible resin rich regions at fracture surface, SFC containing APF-treated fibres suggest better bonding at the fibre/matrix interface which led to the much enhanced mechanical properties.     

Polydimethylsiloxane–barium titanate composites: Preparation and evaluation of the morphology,moisture, thermal,mechanical and dielectric behavior

Polydimethylsiloxane-α,ω-diols were used as matrix for barium titanate particles to obtain electroactive elastomeric composites. Filler particles were previously treated with a surfactant to improve the compatibility with and dispersibility in the matrix. The composites, processed as films and crosslinked with methyltriacetoxysilane, were investigated from point of view of the morphology, moisture sorption and thermal properties, as well as mechanical and dielectric behavior. Maximum strain value of 850% at 0.32 MPa and dielectric permittivity of 4.41 at 10 Hz and 20 °C were obtained. Two parameters of interest for potential future application of such materials in electromechanical devices (actuation or harvesting), electromechanical sensitivity and harvesting energy capacity, were estimated and discussed in correlation with the molecular mass of the polymeric matrix and the content of the active filler.     

The effect of alkaline treatment on mechanical properties of kenaf fibers and their epoxy composites

In this work, kenaf fibers were pre-treated in a NaOH solution (6% in weight) at room temperature for two different periods (48 and 144 h). The chemical treatment of kenaf fibers for 48 h allowed to clean their surface removing each impurity whereas 144 h of immersion time had detrimental effect on the fibers surface and, consequently, on their mechanical properties.Untreated and NaOH treated kenaf fibers (i.e. for 48 h) were also used as reinforcing agent of epoxy resin composites. The effect of the stacking sequence (i.e. using unidirectional long fibers or randomly oriented short fibers) and the chemical treatment on the static mechanical properties was evaluated showing that the composites exhibit higher moduli in comparison to the neat resin. As regards the strength properties, only the composites reinforced with unidirectional layers show higher strength than the neat resin. Moreover, the alkali treatment increased the mechanical properties of the composites, due to the improvement of fiber–matrix compatibility.The dynamic mechanical analysis showed that the storage and the loss moduli are mainly influenced by the alkali treatment above the glass transition temperature. Moreover, the alkali treatment led to a notable reduction of tan δ peaks in addition to significant shifts of tan δ peaks to higher temperatures whereas the stacking sequence did not influence the trends of storage modulus, loss modulus and damping of the composites.     

Strong and optically transparent biocomposites reinforced with cellulose nanofibers isolated from peanut shell

Cellulose nanofibers–reinforced PVA biocomposites were prepared from peanut shell by chemical–mechanical treatments and impregnation method. The composite films were optically transparent and flexible, showed high mechanical and thermal properties. FE-SEM images showed that the isolated fibrous fragments had highly uniform diameters in the range of 15–50 nm and formed fine network structure, which is a guarantee of the transparency of biocomposites. Compared to that of pure PVA resin, the modulus and tensile strength of prepared nanocomposites increased from 0.6 GPa to 6.0 GPa and from 31 MPa to 125 MPa respectively with the fiber content as high as 80 wt%, while the light transmission of the composite only decreased 7% at a 600 nm wavelength. Furthermore, the composites exhibited excellent thermal properties with CTE as low as 19.1 ppm/K. These favorable properties indicated the high reinforcing efficiency of the cellulose nanofibers isolated from peanut shell in PVA composites.     

Microstructure and mechanical properties of an Al–TiC metal matrix composite obtained by reactive synthesis

A metal matrix composite has been obtained by a novel synthesis route, reacting Al₃Ti and graphite at 1000 °C for about 1 min after ball-milling and compaction. The resulting composite is made of an aluminium matrix reinforced by nanometer sized TiC particles (average diameter 70 nm). The average TiC/Al ratio is 34.6 wt.% (22.3 vol.%). The microstructure consists of an intimate mixture of two domains, an unreinforced domain made of the Al solid solution with a low TiC reinforcement content, and a reinforced domain. This composite exhibits uncommon mechanical properties with regard to previous micrometer sized Al–TiC composites and to its high reinforcement volume fraction, with a Young’s modulus of ∼110 GPa, an ultimate tensile strength of about 500 MPa and a maximum elongation of 6%.     

Tribological performance of carbon nanotube–graphene oxide hybrid/epoxy composites

An investigation is conducted on the effect of the hybrid of multi-wall carbon nanotubes (MWCNTs) and graphene oxide (GO) nanosheets on the tribological performance of epoxy composites at low GO weight fractions of 0.05–0.5 phr. The MWCNT amount is kept constant at 0.5 phr, which is typical for CNT/epoxy composites with enhanced mechanical properties. Friction and wear tests against smooth steel show that the introduction of 0.5 phr MWCNTs into the epoxy matrix increases the friction coefficient and decreases the specific wear rate. When testing the tribological performance of MWCNT/GO hybrids, it is shown that at a high GO amount of 0.5 phr, the friction coefficient is decreased below that of the neat matrix whereas the wear rate is increased above that of the neat matrix. At an optimal hybrid formulation, i.e., 0.5 phr MWCNTs and 0.1 phr GO, a further increase in the friction coefficient and a further reduction in the specific wear rate are observed. The specific wear rate is reduced by about 40% down to a factor of 11 relative to the neat epoxy when the GO content is 0.1 phr.     

The effects of the injection moulding temperature on the mechanical properties and morphology of polypropylene man-made cellulose fibre composites

Composites made of polypropylene and man-made cellulose fibres that are intended for injection moulding applications show potential for use in sustainable and light weight engineering with high energy absorption capacity. Due to the thermal sensitivity of the cellulose fibres, process parameters play an important role during the injection moulding process. A polypropylene and a man-made cellulose fibre were chosen for this investigation. Effective melt temperatures between 200 °C and 269 °C were used to process the compounds into test specimens. Tensile, impact and colorimetric tests, as well as an SEM analysis, and a measurement of the fibre length distribution were carried out in order to characterise the mechanical and optical properties of the composites. It was observed that the fibre length becomes shorter above 256 °C and elongation at break and Charpy strength (notched) of the composites already decrease at lower temperatures than tensile strength. A direct correlation between mechanical properties and discoloration was not observed. Therefore, melt temperatures up to 250 °C are suitable for these composites.     

Utilization of natural montmorillonite modified with dimethyl,dehydrogenated tallow quaternary ammonium salt as reinforcement in almond shell flour–polypropylene bio-nanocomposites

The main goal of this work was to evaluate the technical feasibility of almond shell flour (ASF) as wood substitute in the production of wood–plastic composites (WPCs). The effects of organically modified montmorillonite (OMMT), as reinforcing agent, on the mechanical and physical properties were also investigated. In order to improve the poor interfacial interaction between the hydrophilic Lignocellulosic material and hydrophobic polypropylene matrix, maleic anhydride grafted polypropylene (MAPP) was added as a coupling agent to all the composites studied. In the sample preparation, OMMT and ASF contents were used as variable factors. The morphology of the specimens was characterized using scanning electron microscopy (SEM) and transmission electron microscopy (TEM) techniques. The results of mechanical properties measurements indicated that when 3 wt.% OMMT were added, tensile and flexural properties reached their maximum values. At high level of OMMT loading (5 wt.%), increased population of OMMT lead to agglomeration and stress transfer gets blocked. The addition of OMMT filler decreased the water absorption and thickness swelling of composites. SEM study approved the good interaction of the almond shell flour with the polymer as well as the effectiveness of OMMT in improvement of the interaction. TEM study revealed better dispersion of silicate layers in WPCs loaded with 3 wt.% of OMMT. The improvement of physico-mechanical properties of composites confirmed that OMMT has good reinforcement and the optimum synergistic effect of OMMT and ASF was achieved at the combination of 3 and 50 wt.%, respectively. The findings indicated that almond shell as agro-waste material is a valuable renewable natural resource for composite production and could be utilized as a substitute for wood in composite industries.     

Structural and thermal characterization of Moroccan sugar cane bagasse cellulose fibers and their applications as a reinforcing agent in low density polyethylene

Cellulose fibers were isolated from Moroccan sugar cane bagasse by using three distinct stages. Firstly bagasse was subjected to (1) a hot water (70 °C) treatment to eliminate hemicellulose, then to (2) an alkaline aqueous solution (15% of sodium hydroxide (NaOH), 98 °C) treatment to eliminate lignin, and finally to (3) a bleaching stage. Sugar cane bagasse cellulose fibers were analyzed by different complementary analysis (FT-IR; ¹³C NMR and TG). The reinforcing capability of cellulose fibers extracted from sugar cane bagasse was investigated using low density polyethylene as matrix. The cellulosic preparations were free of bound lignin. The intrinsic viscosity, the viscosity average and the molecular weight were respectively 511 ml/g, 1769 and 286578 g/mol. An enhance on mechanical properties of composites was found, a gain of 72% in Young’s modulus at 25 wt.% fiber loading and a gain of 85% in flexural modulus at 25 wt.% fiber loading, as a results of a good interface adhesion between cellulose fibers and matrix.     

Magnetically-sensitive shape memory polyurethane composites crosslinked with multi-walled carbon nanotubes

Magnetically-sensitive polyurethane composites, which were crosslinked with multi-walled carbon nanotubes (MWCNTs) and were filled with Fe₃O₄ nanoparticles, were synthesized via in situ polymerization method. MWCNTs pretreated with nitric acid were used as crosslinking agents. Because of the crosslinking of MWCNTs with polyurethane prepolymer, the properties of the composites with a high content of Fe₃O₄ nanoparticles, especially the mechanical properties, were significantly improved. The composites showed excellent shape memory properties in both 45 °C hot water and an alternating magnetic field (f = 45 kHz, H = 29.7 kA m⁻¹). The shape recovery time was less than one minute and the shape recovery rate was over 95% in the alternating magnetic field.