The effect of silane treated- and untreated-talc on the mechanical and physico-mechanical properties of poly(lactic acid)/newspaper fibers/talc hybrid composites

This paper evaluates the effect of the addition of silane treated- and untreated- talc as the fillers on the mechanical and physico-mechanical properties of poly(lactic acid) (PLA)/recycled newspaper cellulose fibers (RNCF)/talc hybrid composites. For this purpose, 10 wt% of a talc with and without silane treatment were incorporated into PLA/RNCF (60 wt%/30 wt%) composites that were processed by a micro-compounding and molding system. PLA is utilized is a bio-based polymer that made from dextrose, a derivative of corn. Talc is also a natural product. The RNCF and talc hybrid reinforcements of PLA polymer matrix were targeted to design and engineer bio-based composites of balanced properties with added advantages of cost benefits besides the eco-friendliness of all the components in the composites. In this work, the flexural and impact properties of PLA/RNCF composites improved significantly with the addition of 10 wt% talc. The flexural and impact strength of these hybrid composites were found to be significantly higher than that made from either PLA/RNCF. The hybrid composites showed improved properties such as flexural strength of 132 MPa and flexural modulus of 15.3 GPa, while the unhybridized PLA/RNCF based composites exhibited flexural strength and modulus values of 77 MPa and 6.7 GPa, respectively. The DMA storage modulus and the loss modulus of the PLA/RNCF hybrid composites were found to increase, whereas the mechanical loss factor (tan delta) was found to decrease. The storage modulus increased with the addition of talc, because the talc generated a stiffer interface in the polymer matrix. Differential scanning calorimetry (DSC) thermograms of neat PLA and of the hybrid composites showed nearly the similar glass transition temperatures and melting temperatures. Scanning electron microscopy (SEM) micrographs of the fracture surface of Notched Izod impact specimen of 10 wt% talc filled PLA/RNCF composite showed well filler particle dispersion in the matrix and no large aggregates are present. The comparison data of mechanical properties among samples filled with silane-treated- and untreated- talc fillers showed that the hybrid composites filled with silane treated talc displayed the better mechanical prosperities relative to the other hybrid composites. Talc-filled RNCF-reinforced polypropylene (PP) hybrid composites were also made in the same way that of PLA hybrid composites for a comparison. The PLA hybrid bio-based composites showed much improvement in mechanical properties as compared to PP-based hybrid counterparts. This suggests that these PLA hybrid bio-based composites have a potential to replace glass fibers in many applications that do not require very high load bearing capabilities and these recycled newspaper cellulose fibers could be a good candidate reinforcement fiber of high performance hybrid biocomposites.     

Effect of cellulose nano fiber (CNF) on fatigue performance of carbon fiber fabric composites

The effect of cellulose nano fibers (CNF): micro-fibrillated cellulose and bacteria cellulose fibers were investigated on the fatigue life of carbon fiber (CF) fabric/epoxy (EP) composites. Epoxy used as the matrix was physically modified with CNF in advance before fabricating the laminates. The high cycle fatigue strength was significantly improved at 0.3 wt% CNF. There exists an appropriate CNF content which makes the fatigue life longest. An increase of adhesive strength between CF and matrix results due to physical modification with CNF. The adhesive strength much increases with increasing the CNF content. Almost no interfacial debonding occurs at 0.8 wt% CNF content when CF breakage takes place. On the other hand, some debonding occurs along CFs from the breaking point at 0.3 wt% CNF. Debonding is more significant in the case of no CNF addition to the matrix. An appropriate interfacial strength brought at 0.3 wt% CNF is the key of fatigue life extension.     

Structural and thermal characterization of Moroccan sugar cane bagasse cellulose fibers and their applications as a reinforcing agent in low density polyethylene

Cellulose fibers were isolated from Moroccan sugar cane bagasse by using three distinct stages. Firstly bagasse was subjected to (1) a hot water (70 °C) treatment to eliminate hemicellulose, then to (2) an alkaline aqueous solution (15% of sodium hydroxide (NaOH), 98 °C) treatment to eliminate lignin, and finally to (3) a bleaching stage. Sugar cane bagasse cellulose fibers were analyzed by different complementary analysis (FT-IR; ¹³C NMR and TG). The reinforcing capability of cellulose fibers extracted from sugar cane bagasse was investigated using low density polyethylene as matrix. The cellulosic preparations were free of bound lignin. The intrinsic viscosity, the viscosity average and the molecular weight were respectively 511 ml/g, 1769 and 286578 g/mol. An enhance on mechanical properties of composites was found, a gain of 72% in Young’s modulus at 25 wt.% fiber loading and a gain of 85% in flexural modulus at 25 wt.% fiber loading, as a results of a good interface adhesion between cellulose fibers and matrix.     

Influence of carbon nanotube (CNT) on the mechanical properties of LLDPE/CNT nanocomposite fibers

The present study shows the effect of adding CNT to linear low-density polyethylene (LLDPE) to produce LLDPE/CNT nanocomposite fibers. The LLDPE/CNT fibers were produced by melt extrusion process using a twin-screw extruder, in a controlled temperature from 160 °C to 275 °C. Further, melt extrusion process was followed by drawing of fibers at the room temperature. Three different weight percentages, 0.08, 0.3 and 1 wt.% of CNT were studied for producing nanocomposite fibers. The addition of 1 wt.% CNT in the LLDPE fiber has increased the tensile strength by 38% (350 MPa). The addition of 0.08 and 0.3 wt.% CNT in the fiber matrix has improved the ductility by 87% and 122%, respectively. Similarly, improvement in the toughness was observed by 63% and 105% for LLDPE fibers with 0.08 wt.% and 0.3 wt.% CNT respectively. The increase in the mechanical properties of the composite fibers was attributed to the alignment and distribution of CNT in the LLDPE matrix. The dispersion of CNT in the polymeric matrix has been revealed by SEM. The study shows that the small addition of CNT when properly mixed and aligned will increase the mechanical properties of pristine polymer fibers.     

Effect of fiber morphology on rheological properties of plant fiber reinforced poly(butylene succinate) composites

Sisal fibers (SFs), steam exploded sisal fibers (SESFs) and steam exploded bagasse fibers (SEBFs) which have different fiber morphologies, were mixed with poly(butylene succinate) (PBS) using a torque rheometer. The rheological properties of these plant fiber-reinforced PBS composites were evaluated. Results show that the fiber morphology has a large effect on rheological behavior. At the same fiber content (e.g., 10 wt% and 30 wt%), the non-Newtonian index n of composites reinforced by flexible fibers with a higher aspect ratio and larger contact area with the matrix is smaller. In general, n decreases with increasing fiber content but when the fiber content is too high (e.g., 50 wt%), the aggregation of fibers is too extensive so that the actual contact area between fibers and matrix becomes much lower, n increase instead. At the same fiber content (e.g., 10 wt% and 30 wt%), the consistency indices of fibrous filler-reinforced composites are larger than those of powder-filled composites; the larger the actual contact area between the matrix and the fibers, the greater the consistency index of the composite.     

Surface modification of cellulose nanofibers with alkenyl succinic anhydride for high-density polyethylene reinforcement

Hydrophobic cellulose nanofibers (CNFs) were prepared by surface modification using alkenyl succinic anhydride (ASA). The hydrophobicity of CNFs was varied by changing the degree of substitution (DS) from 0 to 0.83. Modified CNFs were mixed with high-density polyethylene (HDPE) using a twin-screw extruder and the resulting composites were injection molded. The tensile properties initially improved with increasing DS up to ∼0.3–0.5, and then decreased with further substitution. The tensile strength and modulus of 10 wt.% HDPE/CNF composites containing 8.8 wt.% ASA (DS: 0.44) were 43.4 MPa and 1.97 GPa, respectively. These values were both almost 70% higher than those of composites containing unmodified CNF, and 100% and 86% higher, respectively, than those for pure HDPE. X-ray computed tomography measurements showed that CNFs modified with a DS of 0.44 were dispersed uniformly within the resin matrix, whilst unmodified CNFs and those modified with a DS of 0.77 agglomerated within the composites.     

Development and characterization of cellulose/clay nanocomposites

Cotton is the most important textile fiber for apparel use and is preferred to synthetic fibers for reasons such as comfort and feel. A major drawback of cellulosic fibers is flammability. The development of cellulose/clay nanocomposites for use as flame-retardant materials based on cotton is reported in this paper. Novel nanocomposite materials have been produced from cellulose with layered silicate clays used as the nanofiller material. Three different methods were attempted in producing these organic–inorganic hybrids. The nanocomposites show significant improvements in thermal properties when compared with cellulose control sources. The degradation temperature of the nanocomposites increased by 45 °C and the char yields for some compositions doubled those of the controls. The crystalline melt of the materials decreased by 15 °C. Tensile testing revealed an increase of approximately 80% in the ultimate stress of the cellulose/clay nanocomposites.     

Effects of extrusion temperature on the rheological,dynamic mechanical and tensile properties of kenaf fiber/HDPE composites

The effects of extrusion processing temperature on the rheological, dynamic mechanical analysis and tensile properties of kenaf fiber/high-density polyethylene (HDPE) composites were investigated for low and high processing temperatures. The rheological data showed that the complex viscosity, storage and loss modulus were higher with high processing temperature. Complex viscosities of pure HDPE and 3.4 wt% composite with zero shear viscosity of ⩽2340 Pa s were shown to exhibit Newtonian behavior while composites of 8.5 and 17.5 wt% with zero shear viscosity ⩾30,970 Pa s displayed non-Newtonian behavior. The Han plots revealed the sensitivity of rheological properties with changes in processing temperature. An increase in storage and loss modulus and a decrease in mechanical loss factor were observed for 17.5 wt% composites at high processing temperature and not observed at low processing temperature. Processing at high temperature was found to improve the tensile modulus of composites but displayed diminished properties when processed at low processing temperature especially at high fiber content. At both low and high processing temperatures, the tensile strength and strain of the composite decreased with increased content of the fiber.     

Influence of compatibilizing system on morphology,thermal and mechanical properties of high flow polypropylene reinforced with short hemp fibers

Simultaneous influence of polypropylene-graft-maleic anhydride (MAPP) and silane-treated hemp fibers (HF) on morphology, thermal and mechanical properties of high-flow polypropylene (PP) modified with poly[styrene-b-(ethylene-co-butylene)-b-styrene] (SEBS) was studied in this paper. The addition of SEBS reduced the efficiency of MAPP in PP composites with HF, thus silane-treated fibers (HFs) were used to improve polymer–fiber interface. Thermal stability of HF was improved after silane treatment and less than 2% weight loss was observed at 240 °C in composites with 30 wt% HF. Better dispersion of fibers and better efficiency in enhancing static and dynamic mechanical properties of PP, doubling its strength and stiffness were observed in composites with treated fibers compared to untreated ones. High ability to absorb and dissipate energy and well-balanced strength and stiffness were showed by PP modified with SEBS and MAPP containing 30 wt% HFs. These composites were studied as an alternative to conventional PP/glass fibers composites for injection molding of small to medium auto parts.     

Cork–polymer biocomposites: Mechanical,structural and thermal properties

This work addresses to the preparation of biocomposites resulting from the combination of different biodegradable aliphatic polyesters with cork (30 wt.%). The lignocellulosic biomass with closed cellular structure was compounded with poly(L-lactic acid) (PLLA), polyhydroxybutyrate-co-hydroxyvalerate (PHBV), poly-ε-caprolactone (PCL) and starch-poly-ε-caprolactone (SPCL) blend using a twin-screw extruder prior to injection moulding into tensile samples. The physico-mechanical and thermal properties of the matrices and the bio-based cork composites were investigated. This study shows that the addition of cork contributes to produce lightweight materials using PLLA and PHBV matrices and promotes an increase on the stiffness of PCL. The fracture morphology observations showed good physical cork–matrix bonding with absence of voids or cavities between cork and the bio-based polyesters. Cork increases the crystallinity degree of the biocomposites. These findings suggest that the cork–polymer biocomposites are a viable alternative to develop more sustainable composite materials, such as automotive interior parts and bio-based caps for wine bottles as it has been shown as proof-of-concept.     

Electroactive behavior of graphene nanoplatelets loaded cellulose composite actuators

In this study, graphene nanoplatelets (0.10, 0.25, and 0.50 wt.%) were loaded into cellulose matrix to improve electroactive performance of cellulose-based composite actuators. Firstly, cellulosic films were produced by dissolving microcrystalline cellulose in 1-butyl-3-methylimidazolium chloride. Afterwards, graphene loaded cellulosic films were fabricated and gold leaf was coated on both surfaces of graphene loaded cellulose-based films. The changes in crystallographic properties and chemical functional groups of cellulose were investigated by X-ray diffraction and Fourier transform infrared analyses, respectively. Besides, thermal stability, electrical conductivity, and morphological properties of the films were examined by thermogravimetric analysis, electrical conductivity measurement, and scanning electron microscopy, respectively. The tensile strength and the Young's modulus of the films and actuators were also determined by tensile tests. The electroactive characteristics were analyzed under DC excitation voltages of 3 V, 5 V and 7 V. The time responses were evaluated via proposed experimental data based model. The performances of the actuators were compared in terms of maximum tip displacement, minimum tip displacement and time constant.     

Influence of flow restriction on the microstructure and mechanical properties of long glass fiber-reinforced polyamide 6.6 composites for automotive applications

In this study, polyamide 6.6 with 40 wt% of long glass fibers was processed by injection molding into a mold with the ability to simulate controlled flow restriction. The mechanical properties of the molded test specimens were evaluated to verify the application of the composites as substitutes for metallic materials in automotive applications and the influence of flow restriction on these properties. Mathematical models were used to calculate the tensile strength of the composites in order to validate the experimental results. It was found that the presence of the controlled flow restriction affects fiber length as well fiber orientation, both of which influence the final mechanical properties of the composite. Moreover, a high degree of anisotropy in the mechanical properties was observed.     

The effect of alkaline and silane treatments on mechanical properties and breakage of sisal fibers and poly(lactic acid)/sisal fiber composites

The main goals of this work were to study the effect of different chemical treatments on sisal fiber bundles tensile properties as well as on tensile properties of composites based on poly(lactic acid) (PLA) matrix and sisal fibers. For this purpose, sisal fibers were treated with different chemical treatments. After treating sisal fibers the tensile strength values decreased respect to untreated fiber ones, especially when the combination of NaOH + silane treatment was used. Taking into account fiber tensile properties and fiber/PLA adhesion values, composites based on silane treated fibers would show the highest tensile strength value. However, composites based on alkali treated and NaOH + silane treated fibers showed the highest tensile strength values. Finally, experimental tensile strength values of composites were compared with those values obtained using micromechanical models.     

Effect of alkali treatment on interfacial bonding in abaca fiber-reinforced composites

Abaca fibers demonstrate enormous potential as reinforcing agents in composite materials. In this study, abaca fibers were immersed in 5, 10 or 15 wt.% NaOH solutions for 2 h, and the effects of the alkali treatments on the mechanical characteristics and interfacial adhesion of the fibers in a model abaca fiber/epoxy composite system systematically evaluated. After 5 wt.% NaOH treatment, abaca fibers showed increased crystallinity, tensile strength and Young’s modulus compared to untreated fibers, and also improved interfacial shear strength with an epoxy. Stronger alkali treatments negatively impacted fiber stiffness and suitability for composite applications. Results suggest that mild alkali treatments (e.g. 5 wt.% NaOH for 2 h) are highly beneficial for the manufacture of abaca fiber-reinforced polymer composites.     

The optimal formulation of recycled polypropylene/rubberwood flour composites from experiments with mixture design

A mixture design was used in experiments, to determine the optimal mixture for composites of rubberwood flour (RWF) and reinforced recycled polypropylene (rPP). The mixed materials were extruded into panels. Effects were determined of the mixture components rPP, RWF, maleic anhydride-grafted polypropylene (MAPP), and ultraviolet (UV) stabilizer, on the mechanical properties. The overall composition significantly affected flexural, compressive, and tensile properties. The fractions of recycled polypropylene and rubberwood flour increased all the mechanical material properties; however, increasing one fraction must be balanced by decreasing the other, and the rubberwood flour fraction had a higher effect size. The fraction of MAPP was best kept in mid-range of the fractions tested, while the UV stabilizer fraction overall degraded the mechanical properties. Our results suggest that the fraction of UV stabilizer should be as small as possible to minimize its negative influences. The models fitted were used for optimization of a desirability score, substituting for the multiple objectives modeled. The optimal formulation found was 50.3 wt% rPP, 44.5 wt% RWF, 3.9 wt% MAPP, 0.2 wt% UV stabilizer, and 1.0 wt% lubricant; the composite made with this formulation had good mechanical properties that closely matched the model predictions.     

Facile synthesis of lanthanum hypophosphite and its application in glass-fiber reinforced polyamide 6 as a novel flame retardant

This work developed flame retarded glass fiber reinforced polyamide 6 (FR-GFPA) composites with excellent mechanical properties, thermal stability and flame retardancy using a novel flame retardant, lanthanum hypophosphite (LaHP). The flame-retarded properties of FR-GFPA composites were characterized by limiting oxygen index, Underwriters Laboratories 94 testing and cone calorimeter test. FR-GFPA composite with 20 wt% LaHP reached V-0 rating and a high LOI value (27.5 vol%). The mechanical performance analysis showed that both the storage modulus and tensile strength increased and then decreased with the increase of LaHP loading. For FR-GFPA composite with 15 wt% LaHP loading, the storage modulus was 164% higher than that of glass fiber reinforced polyamide 6 (GFPA). Thermogravimetric analysis (TGA) and char residue characterization showed that the addition of LaHP can promote the formation of compact physical char barrier, reduce the mass loss rate and thus improve the flame retardancy of FR-GFPA composites.     

On the microstructure and physical properties of untreated raffia textilis fiber

We report on the first measurements of the physico-mechanical properties of the raffia textilis fiber. This fiber is the epidermis of the leaflet and is used to fabricate many ethnographical items. Scanning electron microscopy reveals a layered structure: a top layer with a tile-like structure, and a bottom layer with a honeycomb-like structure. X-ray diffraction and FTIR-ATR show the presence of cellulose I_β with a crystallinity index of 64%. Tensile tests give a Young’s modulus of 30 GPa, a tensile strength of 500 ± 97 MPa, and a total elongation between 2% and 4%. The fiber density is 0.75 ± 0.07, conferring to it the highest known specific mechanical properties among all studied raw vegetable fibers.     

Strong and optically transparent biocomposites reinforced with cellulose nanofibers isolated from peanut shell

Cellulose nanofibers–reinforced PVA biocomposites were prepared from peanut shell by chemical–mechanical treatments and impregnation method. The composite films were optically transparent and flexible, showed high mechanical and thermal properties. FE-SEM images showed that the isolated fibrous fragments had highly uniform diameters in the range of 15–50 nm and formed fine network structure, which is a guarantee of the transparency of biocomposites. Compared to that of pure PVA resin, the modulus and tensile strength of prepared nanocomposites increased from 0.6 GPa to 6.0 GPa and from 31 MPa to 125 MPa respectively with the fiber content as high as 80 wt%, while the light transmission of the composite only decreased 7% at a 600 nm wavelength. Furthermore, the composites exhibited excellent thermal properties with CTE as low as 19.1 ppm/K. These favorable properties indicated the high reinforcing efficiency of the cellulose nanofibers isolated from peanut shell in PVA composites.     

The effect of reprocessing on the mechanical properties of polypropylene reinforced with wood pulp,flax or glass fibre

Composites of polypropylene, substitutable for a given application and reinforced with: Medium Density Fibreboard fibre (MDF) (40 wt%); flax (30 wt%); and glass fibre (20 wt%), were evaluated after 6 injection moulding and extrusion reprocessing cycles. Of the range of tensile, flexural and impact properties examined, MDF composites showed the best mean property retention after reprocessing (87%) compared to flax (72%) and glass (59%). After 1 reprocessing cycle the glass composite had higher tensile strength (56.2 MPa) compared to the MDF composite (44.4) but after 6 cycles the MDF was stronger (35.0 compared to 29.6 MPa for the glass composite). Property reductions were attributed to reduced fibre length. MDF fibres showed the lowest reduction in fibre length between 1 and 6 cycles (39%), compared to glass (51%) and flax (62%). Flax fibres showed greater increases in damage (cell wall dislocations) with reprocessing than was shown by MDF fibres.     

Optimising industrial hemp fibre for composites

The optimisation of New Zealand grown hemp fibre for inclusion in composites has been investigated. The optimum growing period was found to be 114 days, producing fibres with an average tensile strength of 857 MPa and a Young’s modulus of 58 GPa. An alkali treatment with 10 wt% NaOH solution at a maximum processing temperature of 160 °C with a hold time of 45 min was found to produce strong fibres with a low lignin content and good fibre separation. Although a good fit with the Weibull distribution function was obtained for single fibre strength, this did not allow for accurate scaling to strengths at different lengths. Alkali treated fibres, polypropylene and a maleated polypropylene (MAPP) coupling agent were compounded in a twin-screw extruder, and injection moulded into composite tensile test specimens. The strongest composite consisted of polypropylene with 40 wt% fibre and 3 wt% MAPP, and had a tensile strength of 47.2 MPa, and a Young’s modulus of 4.88 GPa.