Quinoxaline-based crosslinked membranes of sulfonated poly(arylene ether sulfone)s for fuel cell applications

A series of crosslinkable sulfonated poly(arylene ether sulfone)s (SPAESs) were synthesized by copolymerization of 4,4′-biphenol with 2,6-difluorobenzil and 3,3′-disulfonated-4,4′-difluorodiphenyl sulfone disodium salt. Quinoxaline-based crosslinked SPAESs were prepared via the cyclocondensation reaction of benzil moieties in polymer chain with 3,3′-diaminobenzidine to form quinoxaline groups acting as covalent and acid-base ionic crosslinking. The uncrosslinked and crosslinked SPAES membranes showed high mechanical properties and the isotropic membrane swelling, while the later became insoluble in tested polar aprotic solvents. The crosslinking significantly improved the membrane performance, i.e., the crosslinked membranes had the lower membrane dimensional change, lower methanol permeability and higher oxidative stability than the corresponding precursor membranes, with keeping the reasonably high proton conductivity. The crosslinked membrane (CS1-2) with measured ion exchange capacity of 1.53 mequiv. g⁻¹ showed a reasonably high proton conductivity of 107 mS/cm with water uptake of 48 wt.% at 80 °C, and exhibited a low methanol permeability of 2.3 × 10⁻⁷ cm² s⁻¹ for 32 wt.% methanol solution at 25 °C. The crosslinked SPAES membranes have potential for PEFC and DMFCs.     

Sulfonated poly(arylene ether sulfone)/disulfonated silsesquioxane hybrid proton conductors for proton exchange membrane fuel cell application

Fuel cell operating at high temperature and low humidity conditions is in urgent demand. Low glass transition temperature, high cost, and high humidity dependence of commercial membranes such as Nafion, however, are major obstacles to commercialization. Sulfonated poly (arylene ether sulfone) is a promising polymer that may show a breakthrough in this respect as it shows high thermal stability and mechanical strength while maintaining performance and cost competitiveness. Its relatively high dependence on humidity levels, however, is still an obstacle that needs to be tackled. The incorporation of silsesquioxane particles with disulfonated naphthol (NSi) functionalization is designed to increase the number of proton conducting moieties in the polymer matrix thus aiding proton transport. The incorporation of NSi has drastically improved performance especially at lower humidity conditions. Although current density of 5 wt.% NSi hybrid membrane shows a 2.0% increase in performance at 80°C/100 R.H.% that at 120 °C/30 R.H.% shows a 200% rise in current density at 0.7 V compared to that of pristine membranes. In addition, the evenly distributed silsesquioxane particles physically reduce fuel crossover values by 33.4%.     

Sulfonated poly(arylene ether sulfone) membranes blended with hydrophobic polymers for direct methanol fuel cell applications

In this paper, proton exchange membranes for direct methanol fuel cells were prepared by blending sulfonated poly(arylene ether sulfone) with poly (vinylidene fluoride-co-hecafluoropropylene)(PVdF-HFP) and polyethersulfone (PES) to decrease methanol permeability while maintaining high proton conductivity. The content of the second polymer, such as PES and PVdF, in the blend membranes was controlled at 10–40 wt% based on SPAES. In order to investigate the effects of the second polymer content in the blended membranes, parameters of the prepared membranes related to fuel cell performance were characterized, including their morphology, mechanical properties, methanol permeability, and proton conductivity. Surface roughness of the blend membrane was increased by the introduction of a hydrophobic polymer. Mechanical properties of the PES/SPAES blend membrane were improved owing to interaction between the sulfonic acid groups in SPAES and PES. However, the tensile strength of the PVdF/SPAES blend membrane was decreased by due to the poor compatibility of SPAES and PVdF. The methanol permeability in the blended membranes decreased with increasing content of PES and PVdF. The SPAES/PES blend membranes exhibited good proton conductivity and lower methanol permeability than the SPAES membrane. The SVdF15 blend membrane showed the highest selectivity due to the absence of methanol crossover and a small decrease of proton conductivity. These blend membranes are suitable for DMFC applications.     

Cross-linked miscible blend membranes of sulfonated poly(arylene ether sulfone) and sulfonated polyimide for polymer electrolyte fuel cell applications

Cross-linked miscible blend (CMB) membranes were prepared from sulfonated poly(arylene ether sulfone) (SPAES) and sulfonated polynaphthalimide (SPI). They were transparent and insoluble in solvents. They showed the intermediate properties between SPAES and SPI concerning mechanical strength, water uptake, membrane swelling and proton conductivity. As for membrane swelling and proton conductivity, SPAES was almost isotropic, whereas SPI was highly anisotropic. CMB membranes were moderately anisotropic and had the advantages of the smaller in-plane membrane swelling and the larger through-plane conductivity compared to SPAES and SPI, respectively. Polymer electrolyte fuel cell performance of CMB2 membrane with an equal weight ratio of SPAES/SPI and an ion exchange capacity (IEC) of 1.74 meq g⁻¹ was investigated, compared to SPI membrane (R1) with a slightly higher IEC of 1.86 meq g⁻¹. At 90 °C, 0.1 MPa and relatively high humidification of 82/68% RH or 0.2 MPa and low humidification of 50-30% RH, CMB2 showed the reasonably high cell performances. At 110 °C and 50-33% RH, the cell performance was fairly high only at a high pressure of 0.3 MPa, but low at 0.2-0.15 MPa. At these conditions, the cell performance was better for CMB2 than for R1 due to the more effective back-diffusion of water formed at cathode into membrane. CMB2 showed the fairly high PEFC durability at 110 °C.     

4-Aminopyridine grafted sulfonated poly(arylene ether ketone sulfone) proton exchange membrane with high relative selectivity for fuel cells

A series of sulfonated poly(arylene ether ketone sulfone)s polymer having a degree of sulfonation of 80% and a carboxyl group in the side chain (C-SPAEKS) were prepared by polycondensation. The 4-aminopyridine grafted sulfonated poly(arylene ether ketone sulfone)s polymer membranes (SPPs) were prepared by amidation reaction with the carboxyl group to immobilize 4-aminopyridine on the side chain. The ¹H NMR results and Fourier transform infrared of SPP membranes demonstrated the successful grafting of the 4-aminopyridine. Proton conductivity, water absorption, swelling ratio, and thermal stability of different proportions of SPP membranes were investigated under the different conditions. With the increase of pyridine grafting content, the methanol permeability coefficient of the membrane decreased significantly from 8.17 × 10⁻⁷ cm²s⁻¹ to 8.92 × 10⁻⁸ cm²s⁻¹ at 25 °C. And, the proton conductivity and relative selectivity of the membrane were positively correlated with the grafted pyridine content. Among them, the SPP-4 membrane exhibited the highest proton conductivity of 0.088 Scm⁻¹ at 100 °C. The relative selectivity increased from 4.73 × 10⁴ S scm⁻³ to 9.84 × 10⁴ S scm⁻³.     

Sulfonated poly(arylene ether)s based proton exchange membranes for fuel cells

During the past decade proton exchange membrane fuel cells (PEMFCs) as one kind of the potential clean energy sources for electric vehicles and portable electronic devices are attracting more and more attentions. Although Nafion® membranes are considered as the benchmark of proton exchange membranes (PEMs), the drawbacks of Nafion® membranes restrict the commercialization in the practical application of PEMFCs. As of today, the attention is to focus on developing both high-performance and low-cost PEMs to replace Nafion® membranes. In all of these PEMs, sulfonated poly(arylene ether ketone)s (SPAEKs) and sulfonated poly(arylene ether sulfone)s (SPAESs) are the most promising candidates due to their excellent performance and low price. In this review, the efforts of SPAEK and SPAES membranes are classified and introduced according to the chemical compositions, the microstructures and configurations, as well as the composites with polymers and/or inorganic fillers. Specifically, several perspectives related to the modification and composition of SPAESs and SPAEKs are proposed, aiming to provide the development progress and the promising research directions in this field.     

Sulfonated poly(arylene ether sulfone) as a methanol-barrier layer in multilayer membranes for direct methanol fuel cells

Novel poly(arylene ether sulfone) copolymers containing different amount of pendant sulfonic acid groups have been synthesized by an aromatic substitution polymerization reaction. The properties of the synthesized sulfonated poly(diphenylsulfone-diphenol) (SDPS-DP) copolymers depend on the sulfonic acid group content in the copolymers. Although all the copolymers show good thermal stability, low liquid uptake, and low methanol crossover, they exhibit lower proton conductivity than Nafion or sulfonated poly(ether ether ketone) (SPEEK). Taking advantage of the low methanol crossover, multilayer membranes consisting of the SDPS-DP copolymer as a methanol-barrier center layer and SPEEK as the proton-conducting outer layers have been fabricated and characterized. The SPEEK/SDPS-DP-60/SPEEK multilayer membranes with an optimized center layer thickness are found to exhibit better performance and higher power density in DMFC than plain SPEEK and Nafion 115 membranes.     

Sulfonated poly(ether sulfone)-based silica nanocomposite membranes for high temperature polymer electrolyte fuel cell applications

Fuel Cell operation at high temperature (e.g. 120 °C) and low relative humidity (e.g. 50%) remains challenging due to creep (in the case of Nafion^®) and membrane dehydration. We approached this problem by filling PES 70, a sulfonated poly(ether sulfone) with a T_g of 235 ± 5 °C and a theoretical IEC of 1.68 mmol g⁻¹, with 5-20% silica nano particles of 7 nm diameter and 390 ± 40 m² g⁻¹ surface area. While simple stirring of particles and polymer solutions led to hazy, strongly anisotropic (air/glass side) and sometimes irregular shaped membranes, good membranes were obtained by ball milling. SEM analysis showed reduced anisotropy and TEM analysis proved that the nanoparticles are well embedded in the polymer matrix. The separation length between the ion-rich domains was determined by SAXS to be 2.8, 2.9 and 3.0 nm for PES 70, PES 70-S05 and Nafion^® NRE 212, respectively. Tensile strength and Young’s modulus increase with the amount of silica. Ex-situ in-plane proton conductivity showed a maximum for PES 70-S05 (2 mS cm⁻¹). In the fuel cell (H₂/air, 120 °C, <50%), it showed a current density of 173 mA cm⁻² at 0.7 V, which is 3.4 times higher than for PES 70.     

A novel quaternized poly(ether sulfone) membrane for alkaline fuel cell application

A new type of poly(ether sulfone)‐based self‐aggregated anion exchange membrane (AEM) was successfully synthesized and used in H₂/O₂ fuel cell applications. The self‐aggregated structural design improves the effective mobility of OH^? ion and increases the ionic conductivity of AEM. Proton nuclear magnetic resonance and Fourier transform infrared spectroscopy spectra confirm successful chloromethylation and quaternization in the poly(ether sulfone). Thermogravimetric analysis curves show the self‐aggregated membrane was thermally stable up to 180 °C. The AEM also has excellent mechanical properties, with tensile strength 53.5 MPa and elongation at break 47.6% under wet condition at room temperature. The performance of H₂/O₂ single fuel cell at 30 °C showed the maximum power density of 162 mW cm^?2. These results show that the self‐aggregated quaternized poly(ether sulfone) membrane is a potential candidate for alkaline fuel cell applications. Copyright © 2014 John Wiley & Sons, Ltd.     

Synthesis of multi-block poly(arylene ether sulfone) copolymer membrane with pendant quaternary ammonium groups for alkaline fuel cell

A series of multi-block poly(arylene ether sulfone)s are synthesized via the copolymerization of bis(4-hydroxyphenol) sulfone, 3,3′, 5,5′-tetramethylbiphenol and 4,4′-difluorodiphenyl sulfone. The resulting multi-block copolymers are brominated by using N-bromosuccinmide (NBS) as bromination reagent. The bromomethylated copolymer is solution cast to form clear, creasable films, and subsequent soaking of these films in aqueous trimethylamine to give benzyltrimethylammonium groups. The anion exchange membranes obtained by the solution hydroxide exchange with aqueous sodium hydroxide show varying degrees of ionic conductivity depending on their ion exchange capacity. The highest hydroxide conductivity 0.029 S cm⁻¹ is achieved with the QBPES-40 membrane having IEC value of 1.62 mequiv g⁻¹ at room temperature and 100% RH. The obtained anion exchange membranes also have good mechanical properties and dimensional stability, which greatly facilitates the preparation of a MEA and the cell operation.     

Crosslinked sulfonated poly(arylene ether ketone) membranes bearing quinoxaline and acid-base complex cross-linkages for fuel cell applications

A series of crosslinkable sulfonated poly(arylene ether ketone)s (SPAEKs) were synthesized by copolymerization of 4,4′-biphenol with 2,6-difluorobenzil and 5,5′-carbonyl-bis(2-fluorobenzene-sulfonate). A facile crosslinking method was successfully developed, based on the cyclocondensation reaction of benzil moieties in polymer chain with 3,3′-diaminobenzidine to form quinoxaline groups acting as covalent and acid-base ionic crosslinking. The uncrosslinked and crosslinked SPAEK membranes showed high mechanical properties and the isotropic membrane swelling, while the later became insoluble in tested polar aprotic solvents. The crosslinking significantly improved the membrane performance, i.e., the crosslinked membranes had the lower membrane dimensional change, lower methanol permeability and higher oxidative stability than the corresponding precursor membranes, with keeping the reasonably high proton conductivity. The crosslinked membrane (C-B4) with an ion exchange capacity of 2.02 mequiv. g⁻¹ showed a reasonably high proton conductivity of 111 mS cm⁻¹ with a low water uptake of 42 wt% at 80 °C. C-B4 exhibited a low methanol permeability of 0.55 × 10⁻⁶ cm² s⁻¹ for 32 wt% methanol solution at 25 °C. The crosslinked SPAEK membranes have potential for PEFC and DMFC applications.     

Crosslinked sulfonated poly(arylene ether sulfone) membranes for fuel cell application

A series of sulfonated poly(arylene ether sulfone) with photocrosslinkable moieties is successfully synthesized by direct copolymerization of 3,3′-disulfonated 4,4′-difluorodiphenyl sulfone (SDFDPS) and 4,4′-difluorodiphenyl sulfone (DFDPS) with 4,4′-biphenol (BP) and 1,3-bis-(4-hydroxyphenyl) propenone (BHPP). The content of crosslinkable moieties in the polymer repeat unit is controlled from 0 to 10 mol% by changing the monomer feed ratio of BHPP to BP. The polymer membranes can be crosslinked by irradiating UV with a wavelength of 365 nm. From FT-IR analysis, it can be identified that UV crosslinking mainly occurs due to the combination reaction of radicals that occurs in conjunction with the breaking of the carbon–carbon double bonds (–CH = CH-) of the chalcone moieties in the backbone. Consequently, a new bond is created to form cyclobutane. The crosslinked membranes show less water uptake, a lower level of methanol permeability, and good thermal and mechanical properties compared to pristine (non-crosslinked) membranes while maintaining a reasonable level of proton conductivity. Finally, the fuel cell performance of the crosslinked membranes is comparable to that of the Nafion 115 membrane, demonstrating that these membranes are promising candidates for use as polymer electrolyte membranes in DMFCs.     

Sulfonated poly(ether ether ketone)/poly(ether sulfone) composite membranes as an alternative proton exchange membrane in microbial fuel cells

Custom-made proton exchange membranes (PEM) are synthesized by incorporating sulfonated poly(ether ether ketone) (SPEEK) in poly(ether sulfone) (PES) for electricity generation in microbial fuel cells (MFCs). The composite PES/SPEEK membranes at various composition of SPEEK are prepared by the phase inversion method. The membranes are characterized by measuring roughness, proton conductivity, oxygen diffusion, water crossover and electrochemical impedance. The conductivity of hydrophobic PES membrane increases when a small amount (3–5%) of hydrophilic SPEEK is added. The electrochemical impedance spectra shows that the conductivity and capacitance of PES/SPEEK composite membranes during MFC operation are reduced from 6.15 × 10⁻⁷ to 6.93 × 10⁻⁵ (3197 Ω–162 Ω) and from 3.00 × 10⁻⁷ to 1.56 × 10⁻³ F, respectively when 5% of SPEEK added into PES membrane. The PES/SPEEK 5% membrane has the highest performance compared to other membranes with a maximum power density of 170 mW m⁻² at the maximum current density of 340 mA m⁻². However, the interfacial reaction between the membrane and the cathode with Pt catalyst indicates moderate reaction efficiency compared to other membranes. The COD removal efficiency of MFCs with composite membrane PES/SPEEK 5% is nearly 26-fold and 2-fold higher than that of MFCs with Nafion 112 and Nafion 117 membranes respectively. The results suggest that the PES/SPEEK composite membrane is a promising alternative to the costly perfluorosulfonate membranes presently used as separators in MFC systems.     

Improvement of electrochemical performances of sulfonated poly(arylene ether sulfone) via incorporation of sulfonated poly(arylene ether benzimidazole)

In the present study, modified acid–base blend membranes were fabricated via incorporation of sulfonated poly(arylene ether benzimidazole) (SPAEBI) into sulfonated poly(arylene ether sulfone) (SPAES). These membranes had excellent methanol-barrier properties in addition to an ability to compensate for the loss of proton conductivity that typically occurs in general acid–base blend system. To fabricate the membranes, SPAEBIs, which served as amphiphilic polymers with different degrees of sulfonation (0–50 mol%), were synthesized by polycondensation and added to SPAES. It resulted in the formation of acid–amphiphilic complexes such as [PAES-SO₃]⁻⁺[H-SPAEBI] through the ionic crosslinking, which prevented SO₃H groups in the complex from transporting free protons in an aqueous medium, contributing to a reduction of ion exchange capacity values and water uptake in the blend membranes, and leading to lower methanol permeability in a water–methanol mixture. Unfortunately, the ionic bonding formation was accompanied by a decrease of bound water content and proton conductivity, although the latter problem was solved to some extent by the incorporation of additional SO₃H groups in SPAEBI. In the SPAES–SPAEBI blend membranes, enhancement of proton conductivity and methanol-barrier property was prominent at temperatures over 90 °C. The direct methanol fuel cell (DMFC) performance, which was based on SPAES–SPAEBI-50–5, was 1.2 times higher than that of Nafion^® 117 under the same operating condition.     

Alkyl chain modified sulfonated poly(ether sulfone) for fuel cell applications

A new alkyl chain modified sulfonated poly(ether sulfone) (mPES) was synthesized and formed into membranes. The MEAs were tested in the PEMFC and evaluated systematically in the DMFC by varying the methanol concentration from 0.5 to 5.0 M at 60 °C and 70 °C. The synthesized mPES copolymer has been characterized by nuclear magnetic resonance spectroscopy, fourier transform infrared spectroscopy, thermogravimetric analysis, and gel permeation chromatography. The proton conductivity of the resulting membrane is higher than the threshold value of 10⁻² S cm⁻¹ at room temperature for practical PEM fuel cells. The membrane is insoluble in boiling water, thermally stable until 250 °C and shows low methanol permeability. In the H₂/air PEMFC at 70 °C, a current density of 600 mA cm⁻² leads to a potential of 637 mV and 658 mV for 50 μm thick mPES 60 and Nafion NRE 212, respectively. In the DMFC, mPES 60's methanol crossover current density is 4 times lower than that for Nafion NRE 212, leading to higher OCV values and peak power densities. Among all investigated conditions and materials, the highest peak power density of 120 mW cm⁻² was obtained with an mPES 60 based MEA at 70 °C and a methanol feed of 2 M.     

High performance blend membranes based on densely sulfonated poly(fluorenyl ether sulfone) block copolymer and imidazolium-functionalized poly(ether sulfone)

Abstract

Novel physically crosslinked polymer membranes were prepared by simply blending densely sulfonated poly(fluorenyl ether sulfone) with imidazolium-functionalized poly(ether sulfone). The blend showed well-defined ionic channels originating from the densely sulfonated structure and was physically crosslinked by ionic interactions. These two factors combined to enhance the physical stability and chemical stability of the prepared membranes while offering a conductivity over 0.24 S/cm at 80 °C for various amounts of crosslinker in the blend. The influence of this crosslinker amount on the chemophysical properties of the blend membranes was studied in a systematic way.     

Synthesis and characterization of crosslinked sulfonated poly(arylene ether sulfone) membranes for high temperature PEMFC applications

Sulfonated poly(arylene ether sulfone) copolymers containing carboxyl groups are prepared by an aromatic substitution polymerization reaction using phenolphthalin, 3,3′-disulfonated-4,4′-dichlorodiphenyl sulfone, 4,4′-dichlorodiphenyl sulfone and 4,4′-bisphenol A as polymer electrolyte membranes for the development of high temperature polymer electrolyte membrane fuel cells. Thin, ductile films are fabricated by the solution casting method, which resulted in membranes with a thickness of approximately 50 μm. Hydroquinone is used to crosslink the prepared copolymer in the presence of the catalyst, sodium hypophosphite. The synthesized copolymers and membranes are characterized by ¹H NMR, FT-IR, TGA, ion exchange capacity, water uptake and proton conductivity measurements. The water uptake and proton conductivity of the membranes are decreased with increasing the degree of crosslinking which is determined by phenolphthalin content in the copolymer (0-15 mol%). The prepared membranes are tested in a 9 cm² commercial single cell at 80 °C and 120 °C in humidified H₂/air under different relative humidity conditions. The uncrosslinked membrane is found to perform better than the crosslinked membranes at 80 °C; however, the crosslinked membranes perform better at 120 °C. The crosslinked membrane containing 10 mol% of phenolphthalin (CPS-PP10) shows the best performance of 600 mA cm⁻² at 0.6 V and better performance than the commercial Nafion^® 112 (540 mA cm⁻² at 0.6 V) at 120 °C and 30 % RH.     

Synthesis and characterization of sulfonated poly(arylene ether ketone ketone sulfone) membranes for application in proton exchange membrane fuel cells

A series of sulfonated poly(arylene ether ketone ketone sulfone) (SPAEKKS) copolymers were synthesized by nucleophilic polycondensation. The copolymers exhibit good thermal and oxidative stabilities, all the SPAEKKS copolymers can be cast into tough membranes. Ionic exchange capacities (IEC), water uptake properties, thermal stabilities, methanol diffusion coefficients and proton conductivities were thoroughly studied. Also the microstructures of the membranes were investigated by TEM. The proton conductivity of the SPAEKKS-4 membrane is close to that of Nafion-117 at 80 °C. The methanol diffusion coefficient of the membrane is much lower than that of Nafion-117 under the same testing conditions. The SPAEKKS membranes are promising in proton exchange membranes fuel cell (PEMFC) application.     

Novel cross-linked sulfonated poly (arylene ether ketone) membranes for direct methanol fuel cell

To prepare a cross-linked proton exchange membrane with low methanol permeability and high proton conductivity, poly (vinyl alcohol) is first blended with sulfonated poly (arylene ether ketone) bearing carboxylic acid groups (SPAEK-C) and then heated to induce a cross-linking reaction between the carboxyl groups in SPAEK-C and the hydroxyl groups in PVA. Fourier transform infrared spectroscopy is used to characterize and confirm the structure of SPAEK-C and the cross-linked membranes. The proton conductivity of the cross-linked membrane with 15% PVA in weight reaches up to 0.18 S cm⁻¹ at 80 °C (100% relative humidity), which is higher than that of Nafion membrane, while the methanol permeability is nearly five times lower than Nafion. The ion-exchange capacity, water uptake and thermal stability are investigated to confirm their applicability in fuel cells.     

Homologous flexible multi-cationic cross-linkers modified poly(aryl ether sulfone) anion exchange membranes for fuel cell applications

Issues of unsatisfactory ionic conductivity and chemical stability should be solved for anion exchange membranes (AEMs) in practical fuel cell applications. A series of flexible spacers, homologous multi-cationic cross-linkers with different lengths, were designed and synthesized from 1,4-diazabicyclo(2.2.2)octane (DABCO) and 1,6-dibromohexane, and subsequently used to fabricate a series of flexible multi-cationic cross-linked poly(aryl ether sulfone) (CQPAES) AEMs. The CQPAES membranes fabricated by simultaneous cross-linking and membrane formation are tough and pliable. The length and number of cations of the cross-linkers show noticeable effects on the comprehensive membrane performance. The CQPAES membranes display more distinct nano-phase separation morphology and well-developed ion transfer channels due to the higher mobility and hydrophilicity of the flexible long-chain multi-cationic segments. As a result, the CQPAES membranes exhibit gradually increased water uptake and ionic conductivity with the increase of cross-linker length. Furthermore, DABCO and hexyl segments in the cross-linker greatly enhance the steric hindrance and electron cloud density of the quaternary ammonium groups, which inhibit the Hoffmann elimination reaction. Consequently, the CQPAES membranes display a significant improvement in alkali stability than conventional benzyl-substituted quaternary ammonium group type AEMs.