Direct injection of hydrogen main fuel and diesel pilot fuel in a retrofitted single-cylinder compression ignition engine

Up to 90% hydrogen energy fraction was achieved in a hydrogen diesel dual-fuel direct injection (H2DDI) light-duty single-cylinder compression ignition engine. An automotive-size inline single-cylinder diesel engine was modified to install an additional hydrogen direct injector. The engine was operated at a constant speed of 2000 revolutions per minute and fixed combustion phasing of ?10 crank angle degrees before top dead centre (°CA bTDC) while evaluating the power output, efficiency, combustion and engine-out emissions. A parametric study was conducted at an intermediate load with 20–90% hydrogen energy fraction and 180-0 °CA bTDC injection timing. High indicated mean effective pressure (IMEP) of up to 943 kPa and 57.2% indicated efficiency was achieved at 90% hydrogen energy fraction, at the expense of NO_x emissions. The hydrogen injection timing directly controls the mixture condition and combustion mode. Early hydrogen injection timings exhibited premixed combustion behaviour while late injection timings produced mixing-controlled combustion, with an intermediate point reached at 40 °CA bTDC hydrogen injection timing. At 90% hydrogen energy fraction, the earlier injection timing leads to higher IMEP/efficiency but the NO_x increase is inevitable due to enhanced premixed combustion. To keep the NO_x increase minimal and achieve the same combustion phasing of a diesel baseline, the 40 °CA bTDC hydrogen injection timing shows the best performance at which 85.9% CO₂ reduction and 13.3% IMEP/efficiency increase are achieved.     

Hydrogen combustion in a compression ignition diesel engine

The investigation presented in this paper concerns both pure hydrogen combustion under HCCI (homogeneous charge compression ignition) conditions and hydrogen–diesel co-combustion in a compression ignition (CI) engine.     

The utilization of hydrogen in hydrogen/diesel dual fuel engine

A hydrogen fueled internal combustion engine has great advantages on exhaust emissions including carbon dioxide (CO₂) emission in comparison with a conventional engine fueling fossil fuel. In addition, if it is compared with a hydrogen fuel cell, the hydrogen engine has some advantages on price, power density, and required purity of hydrogen. Therefore, they expect that hydrogen will be utilized for several applications, especially for a combined heat and power (CHP) system which currently uses diesel or natural gas as a fuel.A final goal of this study is to develop combustion technologies of hydrogen in an internal combustion engine with high efficiency and clean emission. This study especially focuses on a diesel dual fuel (DDF) combustion technology. The DDF combustion technology uses two different fuels. One of them is diesel fuel, and the other one is hydrogen in this study. Because the DDF engine is not customized for hydrogen which has significant flammability, it is concerned that serious problems occur in the hydrogen DDF engine such as abnormal combustion, worse emission and thermal efficiency.In this study, a single cylinder diesel engine is used with gas injectors at an intake port to evaluate performance swung the hydrogen DDF engine with changing conditions of amount of hydrogen injected, engine speed, and engine loads. The engine experiments show that the hydrogen DDF operation could achieve higher thermal efficiency than a conventional diesel operation at relatively high engine load conditions. However, it is also shown that pre-ignition with relatively high input energy fraction of hydrogen occurred before diesel fuel injection and its ignition. Therefore, such abnormal combustion limited amount of hydrogen injected. Fire-deck temperature was measured to investigate causal relationship between fire-deck temperature and occurrence of pre-ignition with changing operative conditions of the hydrogen DDF engine.     

Comparisons of hydrogen and gasoline combustion knock in a spark ignition engine

Combustion knock is one of the primary constraints limiting the performance of spark-ignition hydrogen fuelled internal combustion engines (H2-ICE) as it limits the torque output and efficiency, particularly as the equivalence ratio nears stoichiometric operation. Understanding the characteristic of combustion knock in a H2-ICE will provide better techniques for its detection, prevention and control while enabling operation at conditions of improved efficiency.

Engine studies examining combustion knock characteristics were conducted with hydrogen and gasoline fuels in a port-injected, spark-ignited, single cylinder cooperative fuel research (CFR) engine. Characterization of the signals at varying levels of combustion knock from cylinder pressure and a block mounted piezoelectric accelerometer were conducted including frequency, signal intensity, and statistical attributes. Further, through the comparisons with gasoline combustion knock, it was found that knock detection techniques used for gasoline engines, can be applied to a H2-ICE with appropriate modifications. This work provides insight for further development in real time knock detection. This would help in improving reliability of hydrogen engines while allowing the engine to be operated closer to combustion knock limits to increase engine performance and reducing possibility of engine damage due to knock.     

An experimental study of a direct injection compression ignition hydrogen engine

This paper describes the development of an experimental setup for the testing of a diesel engine in the direct injection hydrogen-fuelled mode. Test results showed that the use of hydrogen direct injection in a diesel engine gave a higher power to weight ratio when compared to conventional diesel-fuelled operation, with the peak power being approximately 14% higher. The use of inlet air heating was required for the hydrogen-fuelled engine to ensure satisfactory combustion, and a large increase in the peak in-cylinder gas pressure was observed. A significant efficiency advantage was found when using hydrogen as opposed to diesel fuel, with the hydrogen-fuelled engine achieving a fuel efficiency of approximately 43% compared to 28% in the conventional, diesel-fuelled mode. A reduction in nitrogen oxides emission formation of approximately 20% was further observed.     

Effect of water injection and spark timing on the nitric oxide emission and combustion parameters of a hydrogen fuelled spark ignition engine

One of the main problems with hydrogen fuelled internal combustion engines is the high NO level due to rapid combustion. Use of diluents with the charge and retardation of the spark ignition timing can reduce NO levels in Hydrogen fuelled engines. In this work a single cylinder hydrogen fuelled engine was run at different equivalence ratios at full throttle. NO levels were found to rise after an equivalence ratio of 0.55, maximum value was about 7500 ppm. High reductions in NO emission were not possible without a significant drop in thermal efficiency with retarded spark ignition timings. Drastic drop in NO levels to even as low as 2490 ppm were seen with water injection. In spite of the reduction in heat release rate (HRR) no loss in brake thermal efficiency (BTE) was observed. There was no significant influence on combustion stability or HC levels.     

Effect of hydrogen addition to intake gas on combustion and exhaust emission characteristics of a diesel engine

The present study experimentally investigated the performance and emission characteristics of the diesel engine with hydrogen added to the intake air at late diesel-fuel injection timings. The diesel-fuel injection timing and the hydrogen fraction in the intake mixture were varied while the available heat produced by diesel-fuel and hydrogen per second of diesel fuel and hydrogen was kept constant at a certain value. NO showed minimum at specific hydrogen fraction. The maximum rate of incylinder pressure rise also showed minimum at 10 vol. % hydrogen fraction. However, it is desirable to set the maximum rate of incylinder pressure rise less than 0.5 MPa/deg. to realize low level of combustion noise and NO emission. We attempt to reduce further NO and smoke emissions by EGR. As the result, in the case of the diesel-fuel injection timing of −2 °. ATDC with 3.9 vol. % hydrogen addition, the smoke emission value was 0%, NO emission was low, the cyclic variation was low, and the maximum rate of incylinder pressure rise was acceptable under a nearly stoichiometric condition without sacrificing indicated thermal efficiency.     

Stochastic reactor modelling of multi modes combustion with diesel direct injection or hydrogen jet ignition start of combustion

Recent papers 1, 2, 3, 4 and 5 have proposed two different systems to more efficiently and more rapidly burn the fuel in highly boosted, high compression ratio, directly injected internal combustion engines permitting multi-mode combustion operation. In a first system, a second direct injector is coupled with the standard Diesel direct injector and glow plug. The second direct injector introduces the most of the fuel while the Diesel direct injector only introduces a minimum amount of fuel to control the start of the combustion about top dead centre. The fuel injected before the Diesel ignition injection burns premixed, the fuel injected after the Diesel ignition injection burns diffusion. This design permits combustion premixed gasoline-like if all the fuel is injected before the Diesel ignition injection, diffusion Diesel-like if all the fuel is injected after the Diesel ignition injection (as done in the Westport High Pressure Direct Injection concept [12]), and mixed gasoline/Diesel like injecting the fuel before and after the Diesel ignition injection. The premixed gasoline-like mode is actually a homogeneous charge compression ignition (HCCI)-like mode, where an amount of fuel smaller than the threshold value producing top dead centre auto ignition is then ignited at top dead centre by the Diesel ignition injection in a more robust, stable and repeatable operation unaffected by small changes in properties and composition of the fuel and air mixture. In an alternative design, the glow plug is replaced by a jet ignition devices feed preferably with H₂. In this case, a spark ignition ignites the stoichiometric H₂-air mixture within the jet ignition pre-chamber. The jets of hot reacting H₂-air combusting gases then ignite the main chamber premixed mixture in the gasoline-like operation or create suitable conditions for the fuel subsequently injected to burn diffusion in the Diesel-like operation or perform both duties in the mixed gasoline/Diesel-like operation. A single main chamber direct injector is generally needed (for example with H₂, CH₄ or C₃H₈ fuels). With NH₃, a second main chamber direct injector with H₂ is also used to limit the volume of the jet ignition pre-chamber. In this short communications, the results of detailed chemistry simulations with the SRM (Stochastic Reactor Model) suite, a sophisticated engineering tool combining conventional 1D or 3D fluid dynamics approaches are presented to further support these two engine concepts working with fuels H₂, CH₄, C₃H₈, NH₃, I-C₈H₁₈ and N-C₇H₁₆ and adopting two different mechanisms for chemical kinetics. Within the limits of the present simulations (a very accurate chemical kinetic for combustion of I-C₈H₁₈ and N-C₇H₁₆ but a much less accurate chemical kinetic for the other fuels and especially for NH₃, unavailability of variable composition and variable properties multiple injections), the Diesel injection ignition and the hydrogen jet ignition are proved to permit combustion modes leading to indicated thermal efficiencies up to 10% better than the latest Diesels at high loads within the same peak pressure and peak temperature constraints.     

Diagnosis and control of abnormal combustion of hydrogen internal combustion engine based on the hydrogen injection parameters

In order to improve the limitation of evaluating the abnormal combustion problem of hydrogen internal combustion engine by single index, the abnormal combustion risk coefficient is proposed and defined based on AHP(Analytic Hierarchy Process)-entropy method. The abnormal combustion risk of PFI hydrogen internal combustion engine is comprehensively evaluated from multiple indexes such as the uniformity coefficient of the mixture, the temperature of the hot area, the maximum temperature rise rate, the residual amount of hydrogen in the intake port and the cylinder temperature at the end of the exhaust. The influence of hydrogen injection parameters on abnormal combustion was explored. The results show that the temperature and the maximum temperature rise rate in the hot area decrease first and then increase with the increase of hydrogen injection angle and hydrogen injection flow rate. Although large hydrogen injection angle and hydrogen injection flow rate can reduce the cylinder temperature at the end of exhaust, they will increase the residual hydrogen amount in the intake port. Appropriate hydrogen injection angle and hydrogen injection flow scheme can ensure that all parameters are at a better level, so that the risk coefficient of abnormal combustion decreases by 2.1%–5.5%, and the possibility of abnormal combustion is reduced.     

Research on combustion and emission characteristics of a hydrous ethanol/hydrogen combined injection spark ignition engine under lean-burn conditions

Ethanol, as one of the carbon-neutral fuels for spark ignition (SI) engine, has been widely used. Dehydration and purification of ethanol during production process will lead to high energy consumption. If hydrous ethanol can be directly applied to the engine, the cost of use will be greatly reduced. Due to the high latent heat of vaporization of ethanol and water, it is necessary to consider the performance of atomization, evaporation and combustion stability when hydrous ethanol is used in engine. As a zero-carbon fuel, hydrogen has excellent characteristics such as low ignition energy, fast flame propagation speed and wide combustion limit. The combination of hydrous ethanol and hydrogen can reduce the use cost and ensure better combustion performance. Therefore, this study explores the performance of hydrous ethanol/hydrogen in SI combined injection engine. The hydrous ethanol is injected into the intake port and the hydrogen is directly injected into the cylinder during the compression stroke. In this study, we firstly analyze the optimal water blending ratio (ω) of hydrous ethanol, which including 0, 3%, 6%, 9% and 12%. The experimental results show that the hydrous ethanol with 9% water ratio has the best performance without hydrogen addition. Based on the 9% water ratio, the effects of hydrogen blending ratio (0, 5%, 10%, 15% and 20%) on the combustion and emission under different excess air ratio (λ) (1, 1.1, 1.2, 1.3, 1.4). Hydrogen addition can increase the degree of constant volume combustion, so that the maximum cylinder pressure and temperature increase with the increase of the hydrogen blending ratio (HBR). When λ = 1.3 and HBR = 20%, the maximum in-cylinder pressure can be increased by 108.64% compared to pure hydrous ethanol. Hydrogen effectively increases the indicated mean effective pressure (IMEP) and reduces the coefficient of variation of IMEP (COV_IMEP). Adding hydrogen can reduce CO and HC emissions, while NO_x emissions will increase. When λ = 1.2 and HBR increasing from 0 to 20%, the NOx emissions increase by 106.75%, but it is still less than the NOx emissions of pure hydrous ethanol at λ = 1. On the whole, hydrogen direct injection can improve the combustion performance of hydrous ethanol and achieve stable combustion under lean-burn conditions.     

Influence of hydrogen co-combustion with diesel fuel on performance,smoke and combustion phases in the compression ignition engine

The main objective of this study was to examine impact of hydrogen addition to the compression ignition engine fueled with either rapeseed methyl ester (RME) or 7% RME blended diesel fuel (RME7) on combustion phases and ignition delay as well as smoke and exhaust toxic emissions. Literature review shows in general, hydrogen in those cases is used in small amounts below lower flammability limits. Novelty of this work is in applying hydrogen at amounts up to 44% by energy as secondary fuel to the compression ignition engine. Results from experiments show that increase of hydrogen into the engine makes ignition delay shortened that also affects main combustion phase. In all tests the trends of exhaust HC and CO toxic emissions vs. hydrogen addition were negative. The trend of smokiness decreased steadily with increase of hydrogen. Amounts of hydrogen addition by energy share were limited to nearly 35% due to combustion knock occurring at nominal load.     

Energy and exergy analysis of a combined injection engine using gasoline port injection coupled with gasoline or hydrogen direct injection under lean-burn conditions

Hydrogen is considered to be a suitable supplementary fuel for Spark Ignition (SI) engines. The energy and exergy analysis of engines is important to provide theoretical fundaments for the improvement of energy and exergy efficiency. However, few studies on the energy and exergy balance of the engine working under Hydrogen Direct Injection (HDI) plus Gasoline Port Injection (GPI) mode under lean-burn conditions are reported. In this paper, the effects of two different modes on the energy and exergy balance of a SI engine working under lean-burn conditions are presented. Two different modes (GPI + GDI and GPI + HDI), five gasoline and hydrogen direct injection fractions (0, 5%, 10%, 15%, 20%), and five excess air ratios (1, 1.1, 1.2, 1.3, 1.4) are studied. The results show that the cooling water takes the 39.40% of the fuel energy on average under GPI + GDI mode under lean-burn conditions, and the value is 40.70% for GPI + HDI mode. The exergy destruction occupies the 56.12% of the fuel exergy on average under GPI + GDI mode under lean-burn conditions, and the value is 54.89% for GPI + HDI mode. The brake thermal efficiency and exergy efficiency of the engine can be improved by 0.29% and 0.31% at the excess air ratio of 1.1 under GPI + GDI mode on average, and the average values are 0.56% and 0.71% for GPI + HDI mode.     

Experimental investigation of the effects of simultaneous hydrogen and nitrogen addition on the emissions and combustion of a diesel engine

Overcoming diesel engine emissions trade-off effects, especially NO_x and Bosch smoke number (BSN), requires investigation of novel systems which can potentially serve the automobile industry towards further emissions reduction. Enrichment of the intake charge with H₂ + N₂ containing gas mixture, obtained from diesel fuel reforming system, can lead to new generation low polluting diesel engines.     

Analysis of different combustion chamber geometries using hydrogen / diesel fuel in a diesel engine

ABSTRACT

In this study, the effects on combustion characteristics and emission were investigated in a direct injection diesel engine. In experimental and numerical studies, the engine was operated at 2000 rpm. The analyzes were made in the AVL-FIRE ESE Diesel part with Computational Fluid Dynamics (CFD) software. Standard combustion chamber (SCC) and Modified combustion chamber (MCC) geometry were compared in the modeling. By means of the designed MCC combustion chamber geometry, the fuel released from the injector was directed to the piston bowl area. Therefore, the mixture was homogenized and the combustion had been improved. In addition, the evaporation rate of the mixture increased with the MCC geometry. Also, lower NO and CO emissions were obtained with the MCC model compared to the SCC model. On the other hand, diesel fuel and mass 5% hydrogen fuel was used into diesel fuel as fuel in the study. The combustion process was investigated using hydrogen in different combustion chambers. The use of hydrogen as additional fuel resulted in higher combustion pressure, temperature and NO emissions. Compared to SCC type combustion chamber in the MCC type combustion chamber used diesel fuel, CO emission decreased of 6% and 3% for hydrogen-added mixture fuel. Also, compared to SCC type combustion chamber in the MCC type combustion chamber used diesel fuel, NO emission decreased of 11% and 32% for hydrogen-added mixture fuel. Moreover, flame velocity, heat release rate and flame propagation increased with the addition of hydrogen fuel.     

Enhancing compression ignition engine performance using biodiesel/diesel blends and HHO gas

The proposed experimental study aims to investigate the effect of adding HHO gas with a constant flowrate (50% of the engine capacity) on the thermal efficiency for six different Biodiesel/diesel blends, which are 0B, 10B, 15%B, 20B, 25B and 30B. For all the studied fuelling scenarios, it was decided to mix HHO gas with the inlet air perpendicularly on the air streamline by a constant flowrate aiming to enhance the thermal efficiency of the engine. The study assumed maintain the rotational speed of the engine is constant (four different speeds) while varying the engine torque. The experimental results were recorded for four different rotational speeds of the engine, which are 1500, 1750, 2000 and 2250 RPM. Obtained results investigated that, increasing biodiesel content resulted in reducing the engine's brake thermal efficiency and increasing its brake specific fuel consumption due to the relatively lower heat content of the biodiesel comparing with conventional diesel. Adding HHO gas to the engine resulted in enhancing the thermal efficiency due to its high heat content and it was observed that; 20B with HHO gas supply provided the highest brake thermal efficiency of the engine as well as reducing its brake specific fuel consumption.     

Analysis of the particulate emissions and combustion performance of a direct injection spark ignition engine using hydrogen and gasoline mixtures

Three different fractions (2%, 5%, and 10% of stoichiometric, or 2.38%, 5.92%, and 11.73% by energy fraction) of hydrogen were aspirated into a gasoline direct injection engine under two different load conditions. The base fuel was 65% iso-octane, and 35% toluene by volume fraction. Ignition sweeps were conducted for each operation point. The pressure traces were recorded for further analysis, and the particulate emission size distributions were measured using a Cambustion DMS500. The results indicated a more stable and faster combustion as more hydrogen was blended. Meanwhile, a substantial reduction in particulate emissions was found at the low load condition (more than 95% reduction either in terms of number concentration or mass concentration when blending 10% hydrogen). Some variation in the results occurred at the high load condition, but the particulate emissions were reduced in most cases, especially for nucleation mode particulate matter. Retarding the ignition timing generally reduced the particulate emissions. An engine model was constructed using the Ricardo WAVE package to assist in understanding the data. The simulation reported a higher residual gas fraction at low load, which explained the higher level of cycle-by-cycle variation at the low load.     

Investigations on the combustion parameters of a dual fuel diesel engine with hydrogen and LPG as secondary fuels

This paper presents a detailed experimental investigations on the combustion parameters of a 4 cylinder (turbocharged and intercooled) 62.5 kW gen-set duel fuel diesel engine (with hydrogen and LPG as secondary fuels). A detailed account on maximum rate of pressure rise, peak cylinder pressure, heat release rate in first phase of combustion and combustion duration at a wide range of load conditions with different gaseous fuel substitutions has been presented in the paper. When 30% of hydrogen alone is used as secondary fuel, maximum rate of pressure rise increases by 0.82 bar/deg CA as compared to pure diesel operation, while, peak cylinder pressure and combustion duration increase by 8.44 bar and 5 deg CA respectively. When 30% of LPG alone is used as secondary fuel, the enhancements in maximum rate of pressure rise, peak cylinder pressure and combustion duration are found to be 1.37 bar/deg CA, 6.95 bar and 5 deg CA respectively. It is also found that heat release rate in first phase of combustion reduces at all load conditions as compared to the pure diesel operation in both types of fuel substitutions.One important finding of the present work is significant enhancement in performances of dual fuel engine when hydrogen-LPG mixture is used as the secondary fuel. The highlight of this case is that when the mixture of LPG and hydrogen (40% in the ratio LPG: hydrogen = 70:30) is used as secondary fuel, maximum rate of pressure rise (by 0.88 bar/deg CA) and combustion duration reduces (by 4 deg CA), while, peak cylinder pressure and heat release rate in first phase of combustion increase by 5.25 bar and 35.24 J/deg CA respectively.     

Effect of hydrogen addition on RCCI combustion of a heavy duty diesel engine fueled with landfill gas and diesel oil

The aim of this study is to investigate the effects of hydrogen addition on RCCI combustion of an engine running on landfill gas and diesel oil. A single cylinder heavy– duty diesel engine is set in operation at 9.4 bar IMEP. A certain amount of diesel fuel per cycle is fed into the engine and hydrogen is added to landfill gas while keeping fixed fuel energy content. The developed simulation results confirm that hydrogen addition which is the most environmental friendly fuel causes the fuel consumption per any cycle to reduce. Also, the peak pressure is increased while the engine load is reduced up to 4%. Landfill gas which is enriched with hydrogen improves the rate of methane dissociation and reduces the combustion duration at the same time the engine operation would not be exposed to diesel knock. Moreover, hydrogen addition to landfill gas would reduce engine emissions considerably.     

Effect of hydrogen addition to intake air on combustion noise from a diesel engine

This study investigates the characteristics of combustion noise from a diesel engine with hydrogen added to intake air. The engine noise with hydrogen addition of 10 vol% to the intake air was lower than that with diesel fuel alone at late diesel-fuel injection timings. A transient combustion-noise-generation model was introduced to discuss noise characteristics based on energy conversion from combustion impact to noise via structure vibration. The results show that the maximum combustion impact energy had a predominant effect on the maximum engine noise power for each cycle. Therefore, the combustion noise largely contributed to the total engine noise in an early stage of the expansion stroke. The dependences of engine noise on the diesel-fuel injection timing for different hydrogen fractions are discussed considering the characteristics of maximum combustion impact energy for each frequency.