Experimental investigation of the stability and emission characteristics of premixed formic acid-methane-air flames in a swirl combustor

Formic acid (FA) is a potential hydrogen energy carrier and low-carbon fuel by reversing the decomposition products, CO₂ and H_2, back to restore FA without additional carbon release. However, FA-air mixtures feature high ignition energy and low flame speed; hence stabilizing FA-air flames in combustion devices is challenging. This study experimentally investigates the flame stability and emission of swirl flames fueled with pre-vaporized formic acid-methane blends over a wide range of formic acid fuel fractions. Results show that by using a swirl combustor, the premixed formic acid-methane-air flames could be stabilized over a wide range of FA fuel fractions, Reynolds numbers, and swirl numbers. The addition of formic acid increases the equivalence ratios at which the flashback and lean blowout occur. When Reynolds number increases, the equivalence ratio at the flashback limit increases, but that decreases at the lean blowout limit. Increasing the swirl number has a non-monotonic effect on stability limits variation because increasing the swirl number changes the axial velocity on the centerline of the burner throat non-monotonically. In addition, emission characteristics were investigated using a gas analyzer. The CO and NO concentrations were below 20 ppm for all tested conditions, which is comparable to that seen with traditional hydrocarbon fuels, which is in favor of future practical applications with formic acid.     

Direct numerical simulation of turbulent premixed ammonia and ammonia-hydrogen combustion under engine-relevant conditions

The combustion characteristics of ammonia and ammonia-hydrogen fuel blends under spark-ignited turbulent premixed engine-relevant conditions were investigated by means of direct numerical simulation and detailed chemistry. Several test cases were investigated for an outwardly expanding turbulent premixed flame configuration covering pure ammonia and ammonia-hydrogen fuel blends with 10% and 15% hydrogen content by volume for different equivalence ratio values of 0.9, 1.0 and 1.1. The results showed that the fuel-lean flames exhibit strong wrinkled structures at flame front compared to stoichiometric and fuel-rich flames. The heat release rate plots indicate that adding hydrogen into ammonia improves the reactivity of the flame and enhances the combustion process. The scatter plots of heat release rate versus local curvature coloured by NO formation, show that high heat release rate values occur in the concave structures and low heat release rate values occur in the convex structure, which is consistent with NO distribution. The highest turbulent burning velocity values were found for the fuel-lean cases due to more wrinkled flame front with lower effective Lewis number compared to fuel-rich cases. The results show a bending effect for the ratio between turbulent to laminar burning velocities with respect to hydrogen addition at all equivalence ratios with 10% hydrogen addition into ammonia exhibiting a highest value for the burning velocity ratio. Two distinct flame structures (concave and convex) were analysed in terms of local equivalence ratio based on the elements of N and O as well as H and O. They revealed an opposite distribution of NO formation normal to the flame front within concave and convex structures. Elementary chemical reactions involved in NO formation have shown that hydrogen addition into ammonia influences the reactivity of certain specific chemical reactions.     

Hydrogen addition effects in a confined swirl-stabilized methane-air flame

The effect of hydrogen addition in methane-air premixed flames has been examined from a swirl-stabilized combustor under confined conditions. The effect of hydrogen addition in methane-air flame has been examined over a range of conditions using a laboratory-scale premixed combustor operated at 5.81 kW. Different swirlers have been investigated to identify the role of swirl strength to the incoming mixture. The flame stability was examined for the effect of amount of hydrogen addition, combustion air flow rates and swirl strengths. This was carried out by comparing adiabatic flame temperatures at the lean flame limit. The combustion characteristics of hydrogen-enriched methane flames at constant heat load but different swirl strengths have been examined using particle image velocimetry (PIV), micro-thermocouples and OH chemiluminescence diagnostics that provided information on velocity, thermal field, and combustion generated OH species concentration in the flame, respectively. Gas analyzer was used to obtain NO_x and CO concentration at the combustor exit. The results show that the lean stability limit is extended by hydrogen addition. The stability limit can reduce at higher swirl intensity to the fuel-air mixture operating at lower adiabatic flame temperatures. The addition of hydrogen increases the NO_x emission; however, this effect can be reduced by increasing either the excess air or swirl intensity. The emissions of NO_x and CO from the premixed flame were also compared with a diffusion flame type combustor. The NO_x emissions of hydrogen-enriched methane premixed flame were found to be lower than the corresponding diffusion flame under same operating conditions for the fuel-lean case.     

Stability limits and NO emissions of premixed swirl ammonia-air flames enriched with hydrogen or methane at elevated pressures

This study reports measurements of stability limits and exhaust NO mole fractions of technically-premixed swirl ammonia-air flames enriched with either methane or hydrogen. Experiments were conducted at different pressures from atmospheric to 5 bar, representative of commercial micro gas turbines. The full range of ammonia fractions in the fuel blend, x_NH3, was considered, from 0 (pure methane or hydrogen) to 1 (pure ammonia), covering very lean (φ = 0.25) to rich (φ = 1.60) equivalence ratios. Results show that increasing pressure widens the range of stable equivalence ratios for pure ammonia-air flames. Regardless of pressure, there is a critical ammonia fraction above which the range of stable equivalence ratios suddenly widens. This is because flashback does not occur anymore when the equivalence ratio is progressively increased towards stoichiometric and rich blowout occurs instead. This critical ammonia fraction increases with pressure and is larger for ammonia-hydrogen than for ammonia-methane. Provided that enough hydrogen is blended with ammonia (x_NH3 < 0.9), flames with very lean equivalence ratios (φ < 0.7) can be stabilized and these yield competitively low NO emissions (<200 ppm), regardless of pressure. For this reason, very lean swirl ammonia-hydrogen-air flames are promising candidates for micro gas turbines. However, N₂O emissions have the potential to be unacceptably large for these operating conditions if heat loss is too large or residence time is too short. As a consequence, the post flame region must be considered carefully. Due to the lower reactivity of methane compared to that of hydrogen, very lean swirl ammonia-methane-air flames could not be stabilized and good NO performance is limited to rich equivalence ratios for ammonia-methane fuel blends. The equivalence ratio above which good NO performance depends on pressure and bulk velocity.     

旋流预混燃烧室燃烧特性及排放特性的数值模拟研究

为了综合考察燃气轮机燃烧室在高稳定性、低排放以及燃料适应性等方面的新要求,基于旋流预混燃烧技术,通过三维数值模拟方法开展了甲烷/空气、丙烷/空气预混燃烧特性及排放特性研究。结果表明：在一定的预混气进气质量流量条件下,当量比增大易引发回火,燃烧温度更高,同时NO_x排放指数增大,增加预混气质量流量,可在一定程度上提高回/熄火极限;当量比固定,增加预混气进气质量流量可避免潜在的回火现象,且NO_x排放指数线性降低;旋流器的旋流数增大能形成强旋流,稳定火焰,降低NO_x排放指数,但过大的旋流强度会引发回火现象;相比于甲烷/空气预混燃烧,丙烷/空气预混燃烧温度偏高,NO_x排放指数较大,但回熄火边界更宽,对应更广阔的稳定燃烧区间。     

Chemical structure and laminar burning velocity of atmospheric pressure premixed ammonia/hydrogen flames

This paper presents experimental data on the flame structure of laminar premixed ammonia and ammonia/hydrogen flames at different equivalence ratios (φ = 0.8, 1.0 and 1.2) and the laminar flame speed of ammonia/hydrogen flames (φ = 0.7–1.5) at 1 atm. Experimental data were compared with modeling results obtained using four detailed chemical-kinetic mechanisms of ammonia oxidation. In general, all models adequately predict the flame structure. However, for the laminar burning velocity, this is not so. The main nitrogen-containing species present in the post-flame zone in significant concentrations are N₂ and NO. Experimental data and numerical simulations show that the transition to slightly rich conditions enables to reduce NO concentration. Numerical simulation indicate that increasing the pressure rise also results into reduction of NO formation. However, when using ammonia as a fuel, additional technologies should be employed to reduce NO formation.     

多孔燃烧器中氨/空气燃烧特性数值研究

氨具有氢密度高、生产成本低、基础设施完善等优点,作为一种潜在的可再生替代燃料受到了广泛的关注.目前,仅有少数研究关注氨气燃烧喷嘴的研究,针对氨气稳定燃烧喷嘴的研究尤其不足.为实现氨燃料的稳定燃烧和低污染物排放,本研究提出了一种氨用多孔介质燃烧器.对氨用多孔介质燃烧器建立了二维数值模型,并对预混氨/空气在多孔介质燃烧器中...     

Flame characteristics of hydrogen-enriched methane–air premixed swirling flames

The effect of hydrogen addition in methane–air premixed flames has been examined from a swirl-stabilized combustor under unconfined flame conditions. Different swirlers have been examined to investigate the effect of swirl intensity on enriching methane–air flame with hydrogen in a laboratory-scale premixed combustor operated at 5.81 kW. The hydrogen-enriched methane fuel and air were mixed in a pre-mixer and introduced into the burner having swirlers of different swirl vane angles that provided different swirl strengths. The combustion characteristics of hydrogen-enriched methane–air flames at fixed thermal load but different swirl strengths were examined using particle image velocimetry (PIV), OH chemiluminescence, gas analyzers, and micro-thermocouple diagnostics to provide information on flow field, combustion generated OH radical and gas species concentration, and temperature distribution, respectively. The results show that higher combustibility of hydrogen assists to promote faster chemical reaction, raises temperature in the reaction zone and reduces the recirculation flow in the reaction zone. The upstream of flame region is more dependent on the swirl strength than the effect of hydrogen addition to methane fuel. At lower swirl strength condition the NO concentration in the reaction zone reduces with increase in hydrogen content in the fuel mixture. Higher combustibility of hydrogen accelerates the flow to reduce the residence time of hot product gases in the high temperature reaction zone. At higher swirl strength the NO concentration increases with increase in hydrogen content in the fuel mixture. The effect of dynamic expansion of the gases with hydrogen addition appears to be more dominant to reduce the recirculation of relatively cooler gases into the reaction zone. NO concentration also increases with decrease in the swirl strength.     

ODPP/OESC旋流火焰的试验与模拟研究

利用三维旋流燃烧系统,对稀氧部分预混/富氧补燃(ODPP/OESC)火焰结构和污染物生成特性进行了试验研究,降低稀氧体积分数、提高富氧体积分数,动力火焰呈现轴向拉伸趋势,而扩散火焰长度则逐渐缩短;同时,动力燃烧区和扩散燃烧区温度逐渐降低,NO_x排放量显著下降,CO排放量则有所提高。相同工况下数值模拟结果显示,ODPP/OESC改变了动力燃烧区的NO_x生成机理,是NO_x排放量降低的根本原因。ODPP/OESC基于燃料/氧化剂空间体积分数分布的物理过程控制,有效均衡了动力燃烧区与扩散燃烧区的反应速率,可实现CO与NO_x排放的平衡控制。     

Combustion and emission characteristics of premixed biogas mixtures: An experimental study

In this study, effects of fuel composition, swirl number and hydrogen addition on combustion and emission characteristics of various biogas mixtures were experimentally investigated. To this end, a laboratory scale combustor and a swirl stabilized premixed burner were designed and manufactured. Later on, this combusting apparatus was equipped with flow, control, safety and measurement tools, hence entire test system was constituted. Combustion and emission characteristics of tested biogas mixtures were determined by measuring temperature and species (CO₂, CO, O₂ and NO) distributions throughout the combustion chamber. Additionally, flame structures of tested biogas mixtures were evaluated by examining flame luminosity, visible flame length and flame thickness from instantaneous flame images. Results of this study showed that both radial and axial temperature distribution variations of tested biogas mixtures differently alter with hydrogen addition based on the gas composition. Although flame temperature increases with swirl number at burner outlet, it presents a non-monotonous dependence on swirl number outside the flame region because of the modified flow characteristics. This is also the case for emissions of CO₂.     

Hydrogen enrichment for improved lean flame stability

The stability characteristics of a premixed, swirl-stabilized flame were studied to determine the effects of hydrogen addition on flame stability under fuel-lean conditions. The burner configuration consisted of a centerbody with an annular, premixed methane/air jet introduced through five, 45° swirl vanes. Flame stability was studied over a range of operating conditions. Under fuel-rich conditions the flame was lifted from the burner surface due to the mixing with entrained ambient air that was needed to form a flammable mixture. As the fuel/air mixture ratio was decreased toward stoichiometric, the resulting increase in flame speed allowed the flame to propagate upstream through the low-velocity wake region and attach to the centerbody face. The maximum blowout velocity occurred at stoichiometric conditions, and decreased as the mixture became leaner. OH PLIF measurements were used to study the behavior of OH mole fraction as the lean stability limit was approached. Near the lean stability limit the overall OH mole fraction decreased, the flame decreased in size and the high OH region took on a more shredded appearance. The addition of up to 20% hydrogen to the methane/air mixture resulted in a significant increase in the OH concentration and extended the lean stability limits of the burner.     

A numerical investigation on NOX formation in counterflow n-heptane triple flames

The formation of NO_X in counterflow n-heptane/air triple flames was investigated by numerical simulation. Detailed chemistry and complex thermal and transport properties were employed. The results indicate that a triple flame produces more NO and NO₂ than the corresponding premixed flames due to not only the appearance of the diffusion flame but also the interaction between different flame branches. The relative contributions of different routes to NO formation in the premixed flame branches change with the variation of the equivalence ratio, but the thermal mechanism always dominates in the diffusion flame branch. The interaction between flame branches is enhanced with the decrease of the distance between them. Both heat and radical exchange between flame branches contribute to the interaction. A new feature that does not exist in methane/air triple flame was observed in n-heptane/air triple flames, i.e. when the rich mixture equivalence ratio is higher, there are two peaks of CH concentration on the rich side of the diffusion flame branch, which leads to that some NO is formed beside the diffusion flame branch by the prompt route.     

Effect of elliptic burner geometry and air equivalence ratio on the nitric oxide emissions from turbulent hydrogen flames

An experimental study on turbulent hydrogen flames from circular and elliptic burners with varying degrees of premixedness (diffusion, fuel-rich, stoichiometric, and fuel-lean) is presented. Flame stability, visible flame height, flame radiation, global nitric oxide (NO) concentration, and inflame temperature and NO concentration profiles were measured. We found that the elliptic burner flames had lower liftoff velocity, were shorter, and radiated less heat to the surrounding as compared to circular burner flames. Global NO concentration decreased with an increase in air equivalence ratio for both circular and elliptic burner flames. Peak in-flame NO concentration along the flame centerline increased with a decrease in air equivalence ratio. Elliptic burner flames produced higher peak in-flame temperatures. Overall, the elliptic burner flames produced less peak NO as compared to circular burner flames at all air equivalence ratios except zero (diffusion flames) in accordance with the global emission measurements.     

Large eddy simulations and rotational CARS/PIV/PLIF measurements of a lean premixed low swirl stabilized flame

This paper reports on numerical and experimental studies of a lean premixed low swirl stabilized methane/air flame. The burner is made up of a central perforated plate and an annular swirler. A premixed methane/air mixture at an equivalence ratio of 0.62 is injected to an ambient co-flow of air through the burner under atmospheric pressure and room temperature condition with a Reynolds number of 30,000. Stereoscopic Particle Image Velocimetry (PIV) and simultaneous OH/acetone Planar Laser Induced Fluorescence (PLIF) are used to characterize the flame front and the turbulence field downstream of the burner. The flame is stabilized in the low speed central region and in the inner shear-layer vortices, where ambient air dilution to the flame is found to eventually quench the reactions downstream. Rotational Coherent Anti-Stokes Raman Spectroscopy (RCARS) measurements are carried out to characterize the temperature field and the relative oxygen mole fraction field, which enables quantification of the air dilution to the flame. The experimental data provides a challenging test case for numerical simulation models owing to the stratification of the mixture and quenching of the flame. Large eddy simulations are carried out using a three-scalar level-set G-equation flamelet model, which is shown to capture the basic flame characteristics and quenching at the trailing edge of the flame.     

Numerical study on laminar burning velocity and NO formation of premixed methane–hydrogen–air flames

Numerical study on laminar burning velocity and NO formation of the premixed methane–hydrogen–air flames was conducted at room temperature and atmospheric pressure. The unstretched laminar burning velocity, adiabatic flame temperature, and radical mole fractions of H, OH and NO are obtained at various equivalence ratios and hydrogen fractions. The results show that the unstretched laminar burning velocity is increased with the increase of hydrogen fraction. Methane-dominated combustion is presented when hydrogen fraction is less than 40%, where laminar burning velocity is slightly increased with the increase of hydrogen addition. When hydrogen fraction is larger than 40%, laminar burning velocity is exponentially increased with the increase of hydrogen fraction. A strong correlation exists between burning velocity and maximum radical concentration of H + OH radicals in the reaction zone of premixed flames. High burning velocity corresponds to high radical concentration in the reaction zone. With the increase of hydrogen fraction, the overall activation energy of methane–hydrogen mixture is decreased, and the inner layer temperature and Zeldovich number are also decreased. All these factors contribute to the enhancement of combustion as hydrogen is added. The curve of NO versus equivalence ratio shows two peaks, where they occur at the stoichiometric mixture due to Zeldovich thermal-NO mechanism and at the rich mixture with equivalence ratio of 1.3 due to the Fenimore prompt-NO mechanism. In the stoichiometric flames, hydrogen addition has little influence on NO formation, while in rich flames, NO concentration is significantly decreased. Different NO formation responses to stretched and unstretched flames by hydrogen addition are discussed.     

Experimental investigation on the self-acceleration of 10%H2/90%CO/air turbulent expanding premixed flame

The self-acceleration characteristics of a syngas/air mixture turbulent premixed flame were experimentally evaluated using a 10% H₂/90% CO/air mixture turbulent premixed flame by varying the turbulence intensity and equivalence ratio at atmospheric pressure and temperature. The propagation characteristics of the turbulent premixed flame including the variation in the flame propagation speed and turbulent burning velocity of the syngas/air mixture turbulent premixed flame were evaluated. In addition, the effect of the self-acceleration characteristics of the turbulent premixed flame was also evaluated. The results show that turbulence gradually changes the radius of the premixed flame from linear growth to nonlinear growth. With the increase of turbulence intensity, the formation of a cellular structure of the flame front accelerated, increasing the flame propagation speed and burning speed. In the transition stage, the acceleration exponent and fractal excess of the turbulent premixed flame decreased with increasing equivalence ratio and increased with increasing turbulence intensity at an equivalence ratio of 0.6. The acceleration exponent was always greater than 1.5.     

Characteristics of Lean Premixed Flame in Various Oxygen Concentrations Measured by Laser Imaging Techniques

For heavy-duty gas-turbine engines, one of the promising approaches to reducing NO_X emissions is the adoption of lean premixed combustion. This technique could be combined with the conventional technique of exhaust gas recirculation (EGR). However, the reduction in the oxygen concentration will influence the burning velocity and reaction zone characteristics of the lean premixed flame. To elucidate this effect, in this study, we measured the lean premixed flame temperature and OH concentration distributions for various oxygen concentrations instantaneously and simultaneously using laser imaging techniques. Based on the results, we investigated the characteristics of a lean premixed flame under various oxygen concentrations and found that the OH laser-induced fluorescence (LIF) intensity in the reaction zone decreased with the oxygen concentration, as did the flame temperature at a given axial distance from the exit nozzle. The characteristics of the premixed flame changed from a small-scale convexo-concave surface to a smoother one, leading to a decrease in the ratio of turbulent to laminar burning velocity. In addition, local extinction of the premixed flame was observed under conditions with a high air ratio and low oxygen concentration.     

Porous medium based burner for efficient and clean combustion of ammonia–hydrogen–air systems

Due to its high hydrogen density and extensive experience base, ammonia (NH₃) has been gaining special attention as a potential green energy carrier. This study focuses on premixed ammonia–hydrogen–air flames under standard temperature and pressure conditions using an inert silicon-carbide (SiC) porous block as a practical and effective medium for flame stabilization. Combustion experiments conducted using a lab scale burner resulted in stable combustion and high combustion efficiencies at very high ammonia concentration levels over a wide range of equivalence ratios. Noticeable power output densities have also been achieved. Preliminary results of NO_x emission measurements indicate NO_x concentrations as low as 35 ppm under rich conditions. The remarkable capability of this specific burner to operate efficiently and cleanly at high ammonia concentration levels, which can easily be achieved by partial cracking of NH₃, is believed to be a key accomplishment in the development of ammonia fired power generation systems.     

Experimental analysis of an oblique turbulent flame front propagating in a stratified flow

This paper details the experimental study of a turbulent V-shaped flame expanding in a nonhomogeneous premixed flow. Its aim is to characterize the effects of stratification on turbulent flame characteristics. The setup consists of a stationary V-shaped flame stabilized on a rod and expanding freely in a lean premixed methane-air flow. One of the two oblique fronts interacts with a stratified slice, which has an equivalence ratio close to one and a thickness greater than that of the flame front. Several techniques such as PIV and CH^* chemiluminescence are used to investigate the instantaneous fields, while laser Doppler anemometry and thermocouples are combined with a concentration probe to provide information on the mean fields. First, in order to provide a reference, the homogeneous turbulent case is studied. Next, the stratified turbulent premixed flame is investigated. Results show significant modifications of the whole flame and of the velocity field upstream of the flame front. The analysis of the geometric properties of the stratified flame indicates an increase in flame brush thickness, closely related to the local equivalence ratio.