R&D status of hydrogen production test using IS process test facility made of industrial structural material in JAEA

Thermochemical water splitting by means of the iodine-sulfur (IS) process is one of the promising candidates of CO₂-free hydrogen production. Japan Atomic Energy Agency (JAEA) has been conducting R&D on the IS process since the end of the 1980s. A test facility has been constructed using corrosion-resistant industrial structural materials to verify the integrity of chemical plant components and demonstrate continuous and stable hydrogen production. A trial operation was successfully carried out for 8 h with a hydrogen production rate of approximately 10 NL/h. To improve the facility for enhancing the operation stability, a shaft seal technology was developed for a corrosion-resistant pump, which is the key device for feeding HI solution with high concentrations of iodine. The shaft seal technology features purge gas supply and solvent supply to the shaft seal part of the pump to prevent I₂ precipitation, which causes pump malfunction. Upon introduction of the developed shaft seal technology, the duration of the hydrogen production operation was extended to 31 h (hydrogen production rate of approximately 20 NL/h).     

Evaluation of Bunsen reaction at elevated temperature and high pressure in continuous co-current reactor in iodine-sulfur thermochemical process

Bunsen reaction is one of the three reaction steps of iodine-sulfur process. In present study, Bunsen reaction is carried out in co-current reactor to identify effect of different operating conditions on concentrations of Bunsen reaction product mixture. Bunsen reaction studies have been done in tubular reactor, which is made of tantalum tube and stainless steel jacket, in 50–80 °C temperature range, 2–6 bar (g) pressure range. Feed flow rates are varied for HIx (mixture of hydroiodic acid, water and iodine) 1.2 l/h - 3 l/h, SO₂ 0.02 g/s – 0.24 g/s and O₂ 0.008 g/s ?0.016 g/s. It has been observed that, increasing SO₂ feed flow rate and pressure results in increased mole fraction of HI in HIx phase and H₂SO₄ in sulfuric acid phase. Increase in temperature increased the mole fraction of HI in HIx phase but decreased the mole fraction of H₂SO₄ in sulfuric acid phase. Increase in feed I₂/H₂O ratio and HIx feed flow rate, decreased the mole fraction of HI in HIx phase. Higher pressure improved the conversion of Bunsen reactants to products.     

Thermodynamic performance assessment of boron based thermochemical water splitting cycle for renewable hydrogen production

The present study is related with the thermodynamic performance assessment of renewable hydrogen production through Boron thermochemical water splitting cycle. Therefore, all step efficiencies and overall cycle efficiency are calculated based on complete reaction. Additionally, a parametric study is conducted to determine the effect of the reference environment temperature on the overall cycle efficiency. In this regard, exergy efficiencies, exergy destruction rates and also inlet and outlet exergy rates of the cycle are calculated and presented for various reference temperatures. The exergy efficiency of the cycle is calculated as 0.4393 based on complete reaction and occurs at 298 K. This study has shown that Boron thermochemical water splitting cycle has a great potential due to cycle performance. As a result, Boron based thermochemical water splitting cycle can help achieve better environment and sustainability due to high exergetic efficiency. By the way, economic and technical issues of the storage and transportation of the hydrogen can find a proper solution if the hydrogen production reaction of the Boron thermochemical water splitting cycle takes place on-board of a vehicle.     

First-principles investigation of BiVO3 for thermochemical water splitting

Thermochemical water splitting is a promising clean method of hydrogen production of high relevance in a society heavily reliant on fossil fuels. Using evolutionary methods and density functional theory, we predict the structure and electronic properties of BiVO₃. We build on previous literature to develop a framework to evaluate the thermodynamics of thermochemical water splitting cycles for hydrogen production. We use these results to consider the feasibility of BiVO₃ as a catalyst for thermochemical water splitting. We show that for BiVO₃, both the thermal reduction and gas splitting reactions are thermodynamically favorable under typical temperature conditions. We predict that thermochemical water splitting cycles employing BiVO₃ as a catalyst produce hydrogen yields comparable to those of commonly used catalysts.     

Flowsheet study of the thermochemical water-splitting iodine–sulfur process for effective hydrogen production

The Japan Atomic Energy Agency (JAEA) is performing research and development on the thermochemical water-splitting iodine–sulfur (IS) process for hydrogen production with the use of heat (temperatures close to 1000 °C) from a nuclear reactor process plant. Such temperatures can be supplied by a High Temperature Gas-cooled Reactor (HTGR) process. JAEA's activity covers the control of the process for continuous hydrogen production, processing procedures for hydrogen iodide (HI) decomposition, and a preliminary screening of corrosion resistant process materials. The present status of the R&D program is reported herein, with particular attention to flowsheet studies of the process using membranes for the HI processing.     

Commercial activated carbon for the catalytic production of hydrogen via the sulfur-Iodine thermochemical water splitting cycle

Eight commercial activated carbon catalysts were examined for their catalytic activity to decompose hydroiodic acid (HI) to produce hydrogen; a key reaction in the sulfur-iodine (S-I) thermochemical water splitting cycle. Activity was examined under a temperature ramp from 473 to 773 K. No statistically significant correlation was found between the measured catalyst sample properties and catalytic activity. Four of the eight samples were examined for one week of continuous operation at 723 K. All samples appeared to be stable over the period of examination.     

H2 production by thermochemical water splitting with reticulated porous structures of ceria-based mixed oxide materials

In this work, we present for the first time the preparation and evaluation of Ceria-based mixed oxides reticulated porous ceramic (RPC) structures for H₂ production by thermochemical water splitting. After appropriate screening of the powder materials, ceria-based materials modified with Co, Mn and Zr were discarded due to their low cyclability and/or hydrogen productivity, derived from segregation of active phases or sintering during the thermal reduction and reoxidation. Sponge replica method has been optimized to allow obtaining a Ce_0.9Fe_0.1O_y RPC sponge structure with an outstanding hydrogen production of 15 STPcm³/g_material·cycle at a maximum temperature of 1300 °C. This better performance, comparing to the powder, can be attributed to the open macroporosity of the reticulated porous structure which enhances both heat and mass transfer. The H₂ production is maintained along several consecutive cycles without loss of activity, reinforcing the favorable prospects for large-scale hydrogen production.     

Towards chemical equilibrium in thermochemical water splitting. Part 1: Thermal reduction

The efficiency of many processes strongly depends on their thermodynamic reversibility, i.e., proximity to equilibrium throughout the process. In thermochemical cycles for water and/or carbon dioxide splitting, thermochemical air separation, and thermochemical energy storage, operating near equilibrium means that the oxygen chemical potential of the solid and gas phases must not differ significantly. We show that approaching this ideal is possible in thermal reduction only if the reaction step occurs at a specific, reaction coordinate- and material-dependent temperature. The resulting thermal reduction temperature profile also depends on the ratio of gas and solid flows.     

A rotating fluidized bed reactor for rapid temperature ramping in two-step thermochemical water splitting

Two-step thermochemical water splitting (TWS) is a promising carbon-free/low-carbon technology for producing hydrogen in a mass production scale, in which water is dissociated in the presence of metal oxide-based catalysts via redox cycles driven by thermal energy. While active research is underway to develop high-performance metal oxide catalysts, less attention has been paid to reactor design and relevant system analysis, which are essential for constructing an actual system. The gas and solid flow configuration is one of the key design parameters in reactor design that determines thermodynamic and kinetic characteristics of the entire two-step TWS system. In this study, we propose a rotating fluidized bed reactor design wherein the rotating current flow configuration allows a much larger relative velocity between sweep gas and redox particles compared to conventional flow configurations. The rotating current flow configuration significantly improves the temperature ramp rate of redox particles via enhanced heat transfer between particles and sweep gas. Through thermodynamic and kinetics analysis of the reactor system, we show that the large temperature ramp rate of the proposed reactor results in a considerable improvement in the hydrogen yield per hour. This work adds a new dimension to the reactor design for two-step TWS.     

Study of the first step of the Mn2O3/MnO thermochemical cycle for solar hydrogen production

In this work, a complete thermodynamic study of the first step of the Mn₂O₃/MnO thermochemical cycle for solar hydrogen production has been performed. The thermal reduction of Mn₂O₃ takes place through a sequential mechanism of two reaction steps. The first step (reduction of Mn₂O₃ to Mn₃O₄) takes place at teomperatures above 700 °C, whereas the second reaction step (reduction of Mn₃O₄ to MnO) requires temperatures above 1350 °C to achieve satisfactory reaction rates and conversions. Equilibrium can be displaced to lower temperatures by increasing the inert gas/Mn₂O₃ ratio or decreasing the pressure. The thermodynamic calculations have been validated by thermogravimetric experiments carried out in a high temperature tubular furnace. Experimental results corroborate the theoretical predictions although a dramatically influence of chemical kinetics and diffusion process has been also demonstrated, displacing the reactions to higher temperatures than those predicted by thermodynamics. Finally, this work demonstrates that the first step of the manganese oxide thermochemical cycle for hydrogen production can be carried out with total conversion at temperatures compatible with solar energy concentration devices. The range of required temperatures is lower than those commonly reported in literature for the manganese oxide cycle obtained from theoretical and thermodynamic studies.     

Advances in hydrogen production by thermochemical water decomposition: A review

Hydrogen demand as an energy currency is anticipated to rise significantly in the future, with the emergence of a hydrogen economy. Hydrogen production is a key component of a hydrogen economy. Several production processes are commercially available, while others are under development including thermochemical water decomposition, which has numerous advantages over other hydrogen production processes. Recent advances in hydrogen production by thermochemical water decomposition are reviewed here. Hydrogen production from non-fossil energy sources such as nuclear and solar is emphasized, as are efforts to lower the temperatures required in thermochemical cycles so as to expand the range of potential heat supplies. Limiting efficiencies are explained and the need to apply exergy analysis is illustrated. The copper–chlorine thermochemical cycle is considered as a case study. It is concluded that developments of improved processes for hydrogen production via thermochemical water decomposition are likely to continue, thermochemical hydrogen production using such non-fossil energy will likely become commercial, and improved efficiencies are expected to be obtained with advanced methodologies like exergy analysis. Although numerous advances have been made on sulphur–iodine cycles, the copper–chlorine cycle has significant potential due to its requirement for process heat at lower temperatures than most other thermochemical processes.     

Environmental evaluation of hydrogen production via thermochemical water splitting using the Cu-Cl Cycle: A parametric study

Variations of environmental impacts with lifetime and production capacity are reported for nuclear based hydrogen production plants using the three-, four- and five-step (copper-chlorine) Cu-CI thermochemical water decomposition cycles. Life cycle assessment is utilized which is essential to evaluate and to decrease the overall environmental impact of any system and/or product. The life cycle assessments of the hydrogen production processes indicate that the four-step Cu-Cl cycle has lower environmental impacts than the three- and five-step cycles due to its lower thermal energy requirement. Parametric studies show for the four-step Cu-Cl cycle that acidification and global warming potentials can be reduced from 0.0031 to 0.0028 kg SO₂-eq and from 0.63 to 0.55 kg CO₂-eq, respectively, if the lifetime of the system increases from 10 to 100 years.     

Analysis of solar chemical processes for hydrogen production from water splitting thermochemical cycles

This paper presents a process analysis of ZnO/Zn, Fe₃O₄/FeO and Fe₂O₃/Fe₃O₄ thermochemical cycles as potential high efficiency, large scale and environmentally attractive routes to produce hydrogen by concentrated solar energy. Mass and energy balances allowed estimation of the efficiency of solar thermal energy to hydrogen conversion for current process data, accounting for chemical conversion limitations. Then, the process was optimized by taking into account possible improvements in chemical conversion and heat recoveries. Coupling of the thermochemical process with a solar tower plant providing concentrated solar energy was considered to scale up the system. An economic assessment gave a hydrogen production cost of 7.98$ kg⁻¹ and 14.75$ kg⁻¹ of H₂ for, respectively a 55 MW_th and 11 MW_th solar tower plant operating 40 years.     

Kinetic modelling of the first step of Mn2O3/MnO thermochemical cycle for solar hydrogen production

This work reports the kinetic study of the first step of the Mn₂O₃/MnO thermochemical cycle for hydrogen production by water splitting. The reaction kinetics of Mn (III) oxide thermal reduction has been evaluated using dynamic thermogravimetric analysis at constant heating rate under nitrogen flow. This way the reaction rate can be described as a function of temperature and different kinetic models were fitted to the experimental data obtained from thermogravimetric experiments. A good fitting can be observed for each experiment, although a significant disparity in the values estimated for the Arrhenius parameters has been found (activation energies and pre-exponential factors). Unique values for the kinetic parameters have been calculated by application of a multivariate non-linear regression method for the simultaneous fitting of data from all the experiments carried out at different heating ramps. However, also in this case the values of the Arrhenius parameters are significantly different depending on the chosen kinetic equation. Optimal kinetic parameters have been finally calculated through the estimation of activation energy values by model-free isoconversional methods and using a rigorous multivariate nonlinear regression for the calculation of the model-dependant pre-exponential factors.