Flowshop scheduling of deteriorating jobs on dominating machines

In this paper we consider the general, no-wait and no-idle permutation flowshop scheduling problem with deteriorating jobs, i.e., jobs whose processing times are increasing functions of their starting times. We assume a linear deterioration function with identical increasing rates for all the jobs and there are some dominating relationships between the machines. We show that the problems to minimize the makespan and the total completion time remain polynomially solvable when deterioration is considered, although these problems are more complicated than their classical counterparts without deterioration.     

A hybrid discrete differential evolution algorithm for the no-idle permutation flow shop scheduling problem with makespan criterion

This paper presents a hybrid discrete differential evolution (HDDE) algorithm for the no-idle permutation flow shop scheduling problem with makespan criterion, which is not so well studied. The no-idle condition requires that each machine must process jobs without any interruption from the start of processing the first job to the completion of processing the last job. A novel speed-up method based on network representation is proposed to evaluate the whole insert neighborhood of a job permutation and employed in HDDE, and moreover, an insert neighborhood local search is modified effectively in HDDE to balance global exploration and local exploitation. Experimental results and a thorough statistical analysis show that HDDE is superior to the existing state-of-the-art algorithms by a significant margin.     

Production scheduling for blocking flowshop in distributed environment using effective heuristics and iterated greedy algorithm

Production scheduling plays an important role in the intelligent decision support system and intelligent optimization decision technology. In the context of the globalization trend, the current production and management may extend from a single factory to a distributed production network. In this paper, we study the distributed blocking flowshop scheduling problem (DBFSP) that is an important generalization of the traditional blocking flowshop scheduling problem in the distributed environment. Six constructive heuristics and an iterated greedy (IG) algorithm are proposed to minimize the makespan, which provides procedures for obtaining efficient and effective solutions to make decision-making sounder. The first five heuristics are developed based on the well-known NEH2 heuristic [B. Naderi, R. Ruiz, The distributed permutation flowshop scheduling problem, Computers & Operations Research, 37 (4) (2010) 754–768.] and the last heuristic is presented by extending the PW heuristic [Q.K. Pan, L. Wang, Effective heuristics for the blocking flowshop scheduling problem with makespan minimization, Omega, 40 (2) (2012) 218–229.] to DBFSP in an effective way. The composite heuristics that combining constructive heuristics and local searches are also studied. The proposed composite heuristics are chosen to generate an initial solution with a high level of quality. Keeping the simplicity of the IG algorithm, three local search procedures, two destruction procedures, an improved reconstruction procedure, and a simulated annealing-like acceptance criterion are well designed based on the problem-specific knowledge to enhance the IG algorithm. The computational experiments are carried out based on the 720 benchmark instances from the literature. The results show that the proposed heuristics are very effective for solving the problem under consideration and the presented IG algorithm performs significantly better than the other state-of-the-art metaheuristics from the literature.     

两机无等待流水车间调度问题的性质

针对两机无等待流水车间调度问题,提出目标函数最大完工时间最小化的快速算法,并给出算法的复杂度。分析两机无等待流水车间调度问题的排列排序性质,证明了两机无等待流水车间调度问题的可行解只存在于排列排序中,排列排序的最优解一定是两机无等待流水车间调度问题的最优解。最后研究了同时包含普通工件和无等待工件的两机流水车间调度问题的复杂性,为进一步研究两机无等待流水车间调度问题提供了理论依据。     

Non-permutation flowshop scheduling with dual resources

Typically, in order to process jobs in a flowshop both machines and labor are required. However, in traditional scheduling problems, labor is assumed to be plentiful and only machine is considered to be a constraint. This assumption could be due to the lower cost of labor compared to machines or the complexity of dual-resource constrained problems. In this paper a mathematical model is developed to minimize the work-in-process inventory while maximizing the service level in a flowshop with dual resources. The model focuses on optimizing a non-permutation flowshop. There are different skill levels considered for labor and the setup times on machines are sequence-dependent. Jobs are allowed to skip one or more stages in the flowshop. Job release and machine availability times are considered to be dynamic. The problem is solved in two layers. The outer layer is a search algorithm to find the schedule of jobs on the machine (traditional flowshop scheduling problem) and the inner layer is a three-step heuristic to find a schedule of jobs on labor in accordance to the machine schedule. Three different search algorithms are developed to solve the proposed NP-hard problem. First algorithm can solve a permutation flowshop while the other two are developed to solve a non-permutation flowshop. The comparison between the optimal solution and the search algorithms in small examples shows a good performance of the algorithms with an average deviation of only 2.00%. An experimental design analyzes the effectiveness and efficiency of the algorithms statistically. The results show that non-permutation algorithms perform better than the permutation algorithm, although the former are less efficient. The effectiveness and efficiency in all three algorithms have an inverse relation. To the best of our knowledge, this research is the first of its kind to provide a comprehensive mathematical model for dual resource flowshop scheduling problem.     

变量块内部迭代算法求解零空闲流水车间问题

零空闲流水车间问题（NIFSP）是流水车间问题中带有约束条件的典型NP-hard问题,在大多数现实场景下,零空闲约束是对机器的基本要求。而目前关于NIFSP问题提出的算法对于较大规模算例、综合性能及参数调整的灵活性较差。为此,以最小化最大完工时间为目标,提出了一种可变内部迭代算法VIIA。在VIIA的初始化阶段,使用改进的FRB5产生初始解,提高了FRB5的效率,在保证算法性能的同时极大地缩短了CPU消耗时间。在破坏重建阶段,通过增加对移除工件块数量的内部迭代,从而灵活调整参数值。VIIA增大了邻域搜索,以适应不同规模的算例。为了验证VIIA算法的性能,将该算法与在流水车间调度问题中表现优秀的几种算法进行了比较。实验结果证明了VIIA在NIFSP问题求解上性能的优越性,并且在最优解的搜索上,性能明显优于对比算法。     

Makespan distribution of permutation flowshop schedules

The makespan distribution of permutation flowshop schedules has been a topic of debate for almost fifty years. Many researchers have confirmed or doubted the famous claim that the makespan distribution of permutation flowshop schedules is asymptotically normal if the number of jobs is sufficiently large. This paper theoretically and empirically investigates the makespan distribution of permutation flowshop schedules and shows that the normality claim is not valid for the job-dominated and machine-dominated flowshops. Errors in the proof of normality of the makespan distribution of permutation flowshop schedules are pointed out. It is shown that the makespan distribution of a permutation flowshop scheduling problem depends on the number of jobs as well as the number of machines.     

Permutation flowshop problems with bi-criterion makespan and total completion time objective and position-weighted learning effects

In this paper, we study the problem of minimizing the weighted sum of makespan and total completion time in a permutation flowshop where the processing times are supposed to vary according to learning effects. The processing time of a job is a function of the sum of the logarithms of the processing times of the jobs already processed and its position in the sequence. We present heuristic algorithms, which are modified from the optimal schedules for the corresponding single machine scheduling problem and analyze their worst-case error bound. We also adopt an existing algorithm as well as a branch-and-bound algorithm for the general m-machine permutation flowshop problem. For evaluation of the performance of the algorithms, computational experiments are performed on randomly generated test problems.     

A memetic algorithm for the re-entrant permutation flowshop scheduling problem to minimize the makespan

A common assumption in the classical permutation flowshop scheduling model is that each job is processed on each machine at most once. However, this assumption does not hold for a re-entrant flowshop in which a job may be operated by one or more machines many times. Given that the re-entrant permutation flowshop scheduling problem to minimize the makespan is very complex, we adopt the CPLEX solver and develop a memetic algorithm (MA) to tackle the problem. We conduct computational experiments to test the effectiveness of the proposed algorithm and compare it with two existing heuristics. The results show that CPLEX can solve mid-size problem instances in a reasonable computing time, and the proposed MA is effective in treating the problem and outperforms the two existing heuristics.     

Impact of permutation enforcement when minimizing total weighted tardiness in dynamic flowshops with uncertain processing times

This paper is motivated by the problem of meeting due dates in a flowshop production environment with jobs with different weights and uncertain processing times. Enforcement of a permutation schedule to varying degrees for dynamic flowshops is investigated with the goal of minimizing total weighted tardiness (TWT). The approaches studied are categorized as follows: (1) pure permutation scheduling (2) shift-based scheduling (3) pure dispatching (which leads to non-permutation sequences). A simulation-based experimental study was carried out to study the performance of the above methods with respect to minimizing TWT when new jobs arrive to the flowshop at every shift change. Results indicate significant gains in performance are possible when the permutation requirement is relaxed and shift-based scheduling is allowed. Shift-based scheduling yields competitive results with respect to the pure dispatching approach, even though dispatching has the advantage of a full relaxation of the permutation requirement.     

A novel differential evolution algorithm for bi-criteria no-wait flow shop scheduling problems

This paper presents a novel discrete differential evolution (DDE) algorithm for solving the no-wait flow shop scheduling problems with makespan and maximum tardiness criteria. First, the individuals in the DDE algorithm are represented as discrete job permutations, and new mutation and crossover operators are developed based on this representation. Second, an elaborate one-to-one selection operator is designed by taking into account the domination status of a trial individual with its counterpart target individual as well as an archive set of the non-dominated solutions found so far. Third, a simple but effective local search algorithm is developed to incorporate into the DDE algorithm to stress the balance between global exploration and local exploitation. In addition, to improve the efficiency of the scheduling algorithm, several speed-up methods are devised to evaluate a job permutation and its whole insert neighborhood as well as to decide the domination status of a solution with the archive set. Computational simulation results based on the well-known benchmarks and statistical performance comparisons are provided. It is shown that the proposed DDE algorithm is superior to a recently published hybrid differential evolution (HDE) algorithm [Qian B, Wang L, Huang DX, Wang WL, Wang X. An effective hybrid DE-based algorithm for multi-objective flow shop scheduling with limited buffers. Computers & Operations Research 2009;36(1):209–33] and the well-known multi-objective genetic local search algorithm (IMMOGLS2) [Ishibuchi H, Yoshida I, Murata T. Balance between genetic search and local search in memetic algorithms for multiobjective permutation flowshop scheduling. IEEE Transactions on Evolutionary Computation 2003;7(2):204–23] in terms of searching quality, diversity level, robustness and efficiency. Moreover, the effectiveness of incorporating the local search into the DDE algorithm is also investigated.     

A discrete artificial bee colony algorithm for the total flowtime minimization in permutation flow shops

Obtaining an optimal solution for a permutation flowshop scheduling problem with the total flowtime criterion in a reasonable computational timeframe using traditional approaches and optimization tools has been a challenge. This paper presents a discrete artificial bee colony algorithm hybridized with a variant of iterated greedy algorithms to find the permutation that gives the smallest total flowtime. Iterated greedy algorithms are comprised of local search procedures based on insertion and swap neighborhood structures. In the same context, we also consider a discrete differential evolution algorithm from our previous work. The performance of the proposed algorithms is tested on the well-known benchmark suite of Taillard. The highly effective performance of the discrete artificial bee colony and hybrid differential evolution algorithms is compared against the best performing algorithms from the existing literature in terms of both solution quality and CPU times. Ultimately, 44 out of the 90 best known solutions provided very recently by the best performing estimation of distribution and genetic local search algorithms are further improved by the proposed algorithms with short-term searches. The solutions known to be the best to date are reported for the benchmark suite of Taillard with long-term searches, as well.     

求解能耗成本平衡的分布式阻塞流水线调度群体迭代贪婪算法

在经典分布式流水车间调度问题基础上, 本文构建了具有序列相关准备时间的分布式阻塞流水线调度问题(DBFSP SDST)的混合线性整数规划模型(MILP), 以均衡各工厂能耗成本为优化目标, 提出了基于群体优化的迭代贪婪算法 (PEIG). 该算法针对零缓冲区和多工厂生产模式, 设计了问题特性的启发式方法; 针对迭代贪婪算法(IGA)的优势和不足, 提出了基于群体的局部搜索策略、多邻域搜索结构和增强的跨工厂破坏重构方法, 以进一步平衡所提算法的全局探索和局部搜索能力. 通过270个测试算例的数值仿真, 以及与最新4种代表算法的统计比较,本文验证了所提PEIG算法的优越性, 能为中大规模的DBFSP SDST提供更优的调度方案.     

批量流水线调度问题的混合差分进化算法

针对E/T指标的批量流水线调度问题,提出了差分进化调度算法。该算法采用基于实数的编码方式,利用最优目标个体的扰动产生变异个体,通过变异个体与目标个体的交叉产生试验个体,提高了最优目标个体信息共享,并结合模拟退火算法给出了两种混合求解策略。仿真试验表明了所得算法的可行性和高效性。     

Two-agent two-machine flowshop scheduling with learning effects to minimize the total completion time

We study a two-agent scheduling problem in a two-machine permutation flowshop with learning effects. The objective is to minimize the total completion time of the jobs from one agent, given that the maximum tardiness of the jobs from the other agent cannot exceed a bound. We provide a branch-and-bound algorithm for the problem. In addition, we present several genetic algorithms to obtain near-optimal solutions. Computational results indicate that the algorithms perform well in either solving the problem or efficiently generating near-optimal solutions.     

An effective hybrid discrete differential evolution algorithm for the flow shop scheduling with intermediate buffers

In this paper, an effective hybrid discrete differential evolution (HDDE) algorithm is proposed to minimize the maximum completion time (makespan) for a flow shop scheduling problem with intermediate buffers located between two consecutive machines. Different from traditional differential evolution algorithms, the proposed HDDE algorithm adopted job permutation to represent individuals and applies job-permutation-based mutation and crossover operations to generate new candidate solutions. Moreover, a one-to-one selection scheme with probabilistic jumping is used to determine whether the candidates will become members of the target population in next generation. In addition, an efficient local search algorithm based on both insert and swap neighborhood structures is presented and embedded in the HDDE algorithm to enhance the algorithm’s local searching ability. Computational simulations and comparisons based on the well-known benchmark instances are provided. It shows that the proposed HDDE algorithm is not only capable to generate better results than the existing hybrid genetic algorithm and hybrid particle swarm optimization algorithm, but outperforms two recently proposed discrete differential evolution (DDE) algorithms as well. Especially, the HDDE algorithm is able to achieve excellent results for large-scale problems with up to 500 jobs and 20 machines.     

Two-stage hybrid flowshop scheduling with simultaneous processing machines

Simultaneous processing machines, common in processing industries such as steel and food production, can process several jobs simultaneously in the first-in, first-out manner. However, they are often highly energy-consuming. In this paper, we study a new two-stage hybrid flowshop scheduling problem, with simultaneous processing machines at the first stage and a single no-idle machine with predetermined job sequence at the second stage. A mixed integer programming model is proposed with the objective of minimizing the total processing time to reduce energy consumption and improve production efficiency. We give a sufficient and necessary condition to construct feasible sequencing solutions and present an effective approach to calculate the time variables for a feasible sequencing solution. Based on these results, we design a list scheduling heuristic algorithm and its improvement. Both heuristics can find an optimal solution under certain conditions with complexity O(nlogn), where n is the number of jobs. Our experiments verify the efficiency of these heuristics compared with classical heuristics in the literature and investigate the impacts of problem size and processing times.     

基于TSP方法求解等待时间受限的置换流水车间调度

等待时间受限的置换流水车间调度问题要求工件在连续两个机器间的等待时间满足上限值约束.对此,分析了工件序列中相邻工件的加工持续时间及其上下界关系,并且提出一种启发式方法.首先,建立旅行商间题（TSP）以生成初始调度;然后,采用扩展插入方法优化调度解.为了衡量算法性能,给出问题下界的计算方法和相关评价指标,并通过数据实验验证了该启发式和下界计算方法的可行性和有效性.     

工件可拒绝的有限等待置换流水车间调度算法

有限等待限定了工件在相邻机器间的等待时间上下限,普遍存在于中间产品性质不稳定且存在运输作业的车间环境中.工件可拒绝的有限等待置换流水车间调度是对工件拒绝和工件调度的联合决策,要求确定拒绝工件集合并给出被接受工件的调度方案.针对这一联合决策问题,以最小化总拒绝成本与总拖期成本之和为目标,并为最大完工时间(Makespan)设置上限约束,结合问题特征提出一种协同进化遗传算法.该算法将染色体编码分解为工件拒绝和工件序列两个子集,基于调度规则生成初始种群,引入协同进化策略依次进化子集种群,并提出基于记忆的动态概率参数设计方法以确定遗传算子的执行概率,设计解码规则以保证解的可行性并优化总成本.最后,通过数据实验验证了所提出算法及相关策略的可行性和有效性,并分析了问题参数对算法性能的影响.     

A discrete differential evolution algorithm for the permutation flowshop scheduling problem

Very recently, Pan et al. [Proceedings of the 9th Annual Conference on Genetic and Evolutionary Computation, GECCO07, pp. 126–33] presented a new and novel discrete differential evolution algorithm for the permutation flowshop scheduling problem with the makespan criterion. On the other hand, the iterated greedy algorithm is proposed by [Ruiz, R., & Stützle, T. (2007). A simple and effective iterated greedy algorithm for the permutation flowshop scheduling problem. European Journal of Operational Research, 177(3), 2033–49] for the permutation flowshop scheduling problem with the makespan criterion. However, both algorithms are not applied to the permutation flowshop scheduling problem with the total flowtime criterion. Based on their excellent performance with the makespan criterion, we extend both algorithms in this paper to the total flowtime objective. Furthermore, we propose a new and novel referenced local search procedure hybridized with both algorithms to further improve the solution quality. The referenced local search exploits the space based on reference positions taken from a reference solution in the hope of finding better positions for jobs when performing insertion operation. Computational results show that both algorithms with the referenced local search are either better or highly competitive to all the existing approaches in the literature for both objectives of makespan and total flowtime. Especially for the total flowtime criterion, their performance is superior to the particle swarm optimization algorithms proposed by [Tasgetiren, M. F., Liang, Y. -C., Sevkli, M., Gencyilmaz, G. (2007). Particle swarm optimization algorithm for makespan and total flowtime minimization in permutation flowshop sequencing problem. European Journal of Operational Research, 177(3), 1930–47] and [Jarboui, B., Ibrahim, S., Siarry, P., Rebai, A. (2007). A combinatorial particle swarm optimisation for solving permutation flowshop problems. Computers & Industrial Engineering, doi:10.1016/j.cie.2007.09.006]. Ultimately, for Taillard’s benchmark suite, four best known solutions for the makespan criterion as well as 40 out of the 90 best known solutions for the total flowtime criterion are further improved by either one of the algorithms presented in this paper.