Hybrid stress finite element analysis of bending of a plate with a through flaw

A hybrid stress finite element procedure for the solution of bending stress intensity factors of a plate with a through-the-thickness crack is presented. Reissner's sixth-order plate theory including the effects of transverse shear deformation is used. The dominant singular crack tip stress field is embedded in the crack tip singular elements and only regular polynomial functions are assumed in the far field elements. The stress intensity factors can be calculated directly from the crack tip singular stress solution functions. The effects of the plate thickness, the ratio between the crack size and the inplane dimension of the plate, and the singular element size on the stress intensity factor solution are investigated. The effects of the explicit enforcement of traction-free conditions along crack surfaces, which are the natural boundary conditions in the present hybrid stress finite element model, are also investigated. The numerical results of bending of a plate with a straight central crack compare favourably with analytical solutions. It is also found that the explicit enforcement of traction-free conditions along crack surfaces is mandatory to obtain meaningful results for the Mode I type of bending stress intensity factor.     

Numerical evaluation of the quarter-point crack tip element

This paper attempts to answer two commonly raised questions during the preparation of a finite element mesh, for the linear elastic fracture analysis of cracked structure: how to set up the finite element mesh around the crack tip, and what level of accuracy is to be expected from such a modelling. Two test problems, with known analytical expressions for their stress intensity factors, are analysed by the finite element method using the isoparametric quadratic singular element. The modified parameters were the order of integration, aspect ratio, number of elements surrounding the crack tip, use of transition elements, the singular element length over the total crack length, the symmetry of the mesh around the crack tip. Based on these analyses, a data base is created and various plots produced. The results are interpreted, the accuracy evaluated and recommendations drawn. Contrary to previous reports, it is found that the computed stress intensity factor (SIF) remains within engineering accuracy (10 per cent) throughout a large range of l/a (singular element length over crack length) for problems with a uniform non-singular stress distribution ahead of the crack tip (i.e. double edge notch), and l/a should be less than 0·1 for problems with a non-singular stress gradient (i.e three-point bend). Also, it is found that the best results are achieved by using at least four singular elements around the crack tip, with their internal angles around 45 degrees, and a reduced (2 × 2) numerical integration.     

Extended finite element fracture analysis of a cracked isotropic shell repaired by composite patch

An extended finite element method (XFEM) is developed to study fracture parameters of cracked metal plates and tubes that are repaired on top of the crack with a composite patch. A MATLAB® stand‐alone code is prepared to model such structures with eight‐noded doubly curved shell elements in the XFEM framework. Crack trajectory studies are performed for a diagonally cracked panel under fatigue loading. Verification studies are investigated on different shell type structures such as a cracked spherical shell and cracked cylindrical pipe with different crack orientations. The effects of using patch repairs with different fibre orientations on the reduction of stress intensity factors (SIFs) is also studied which can be useful for design purposes. XFEM is selected as any crack geometry can be embedded in the finite element mesh configuration with no need to coincide the crack geometry with meshed elements and so re‐meshing with fine mesh generation is not needed in the current method.     

Computation of the stress intensity factors of sharp notched plates by the fractal‐like finite element method

The fractal‐like finite element method (FFEM) is an accurate and efficient method to compute the stress intensity factors (SIFs) of different crack configurations. In the FFEM, the cracked/notched body is divided into singular and regular regions; both regions are modelled using conventional finite elements. A self‐similar fractal mesh of an ‘infinite’ number of conventional finite elements is used to model the singular region. The corresponding large number of local variables in the singular region around the crack tip is transformed to a small set of global co‐ordinates after performing a global transformation by using global interpolation functions. In this paper, we extend this method to analyse the singularity problems of sharp notched plates. The exact stress and displacement fields of a plate with a notch of general angle are derived for plane‐stress/strain conditions. These exact analytical solutions which are eigenfunction expansion series are used to perform the global transformation and to determine the SIFs. The use of the global interpolation functions reduces the computational cost significantly and neither post‐processing technique to extract SIFs nor special singular elements to model the singular region are needed. The numerical examples demonstrate the accuracy and efficiency of the FFEM for sharp notched problems. Copyright © 2008 John Wiley & Sons, Ltd.     

A hybrid finite element analysis of interface cracks

A versatile hybrid finite element scheme consisting of special crack-tip elements and crack face contact elements is developed to analyse a partially closed interface crack between two dissimilar anisotropic elastic materials. The crack-tip element incorporates higher-order asymptotic solutions for an interfacial crack tip. These solutions are obtained from complex variable methods in Stroh formalism. For a closed interfacial crack tip, a generalized contact model in which the crack-tip oscillation is eliminated is adopted in the calculation. The hybrid finite element modelling allows the stress singularity at an open and closed crack tip to be accurately treated. The accuracy and convergence of the developed scheme are tested with respect to the known interface crack solutions. Utilizing this numerical scheme, the stress intensity factors and contact zone are calculated for a finite interface crack between a laminated composite material.     

On quarter-point three-dimensional finite elements in linear elastic fracture mechanics

Use of the finite element method for calculating stress intensity factors of two-dimensional cracked bodies has become commonplace. In this study, the more difficult task of applying finite elements to three-dimensional cracked bodies is investigated. Since linear elastic material is considered, square root singular stresses exist along the edge of an embedded crack. To deal with this numerical difficulty, twenty noded, isoparametric, serendipity, quarter-point, singular, solid elements are employed. Examination of these elements is carried out in order to determine the extent of the singular behavior.In addition, the stiffness derivative technique is explored, together with quarter-point elements, to determine an accurate procedure for computing stress intensity factors in three-dimensions. The problem of chosing a proper virtual crack extension is addressed. To this end, the disturbance in the square root singular stresses is examined and compared with a similar disturbance which occurs in two-dimensions. As a numerical example, a pennyshaped crack in a finite height cylinder is considered with various meshes. It is found that stress intensity factors can be calculated to an accuracy within 1 percent when quarter-point cylindrical elements are employed with the stiffness derivative technique such that the crack extension is one in which one corner node is not moved, the other corner node is moved a small distance, and the midside node is moved one-half that distance. This crack extension is analogous to that of a straight crack advance for a brick element. Both of these crack advances disturb the square root singular stresses in a manner similar to that which occurs with the two-dimensional eight noded element in which the crack has been advanced a small distance.     

SINGULAR p-VERSION FINITE ELEMENTS FOR STRESS INTENSITY FACTOR COMPUTATIONS

The finite element analysis of linear elastic fracture mechanics problems is complicated by the presence of the singular and finite non-singular stress distributions in the crack tip region. The availability of a constant stress term in addition to the singular term in the standard h-version singular finite elements is insufficient to model the finite nonsingular stress zone. A p-version singular finite element capable of modelling the higher-order non-singular stress terms in addition to the singular term and the constant term is presented. The formulation for the displacement substitution technique for computing the stress intensity factors using singular p-version triangular finite elements is developed. Unlike the standard h-version formulation, the stress intensity factors computed using the p-version displacement substitution technique do not depend on the specific arrangement and length of the quarter point elements, and require simple mesh designs as well as fewer number of degrees of freedom. Numerical studies comparing the convergence of the stress intensity factors computed by the p-version method against other available alternatives such as the h-version method and the contour integral method are presented to demonstrate the effectiveness of the present developments. © 1997 by John Wiley & Sons, Ltd.     

A super‐element for crack analysis in the time domain

A super‐element for the dynamic analysis of two‐dimensional crack problems is developed based on the scaled boundary finite‐element method. The boundary of the super‐element containing a crack tip is discretized with line elements. The governing partial differential equations formulated in the scaled boundary co‐ordinates are transformed to ordinary differential equations in the frequency domain by applying the Galerkin's weighted residual technique. The displacements in the radial direction from the crack tip to a point on the boundary are solved analytically without any a priori assumption. The scaled boundary finite‐element formulation leads to symmetric static stiffness and mass matrices. The super‐element can be coupled seamlessly with standard finite elements. The transient response is evaluated directly in the time domain using a standard time‐integration scheme. The stress field, including the singularity around the crack tip, is expressed semi‐analytically. The stress intensity factors are evaluated without directly addressing singular functions, as the limit in their definitions is performed analytically. Copyright © 2004 John Wiley & Sons, Ltd.     

Fracture analysis in 2D magneto–electro–elastic media by the boundary element method

An integral formulation for 2D cracked infinite anisotropic magneto–electro–elastic media is presented. Based on the method proposed by Garcia-Sanchez et al. (Comput Struct 83: 804–820, 2005), the hypersingular kernels are analytically transformed into weakly singular and regular integrals with known analytical solution. Special quadratic discontinuous crack tip elements are employed to model the singular characteristics of the stresses, electric displacements and magnetic inductions. The extended stress intensity factors at the crack tips are calculated using the extended discontinuous displacements at crack tip elements based on one point extended displacement formulation. Some results for curved cracks in magneto–electro–elastic media are also presented.     

Three-dimensional finite element analysis for through-wall crack in thick plate

A superposition method, in which analytical and finite element solutions are combined through the variational principle, is presented for determining the three-dimensional stress intensity factors of the through-wall crack. Cumbersome volume integral due to the singular terms at the crack tip is carried on by applying the least squares methods to the results obtained by the Legendre-Gauss quadrature. Several numerical calculations are made based on the present method, showing that the three-dimensional effects cannot be neglected especially for the cases of larger Poisson's raito. The comparison of the present method with the other finite element methods proposed for determining the three-dimensional stress intensity factors indicates that the former has the obvious superiority to the latters in respect to the numbers of elements and nodal points necessary to obtain reasonable results.     

A finite element modelling for directly determining intensity factors of piezoelectric materials with cracks

Recently, authors(Cao et al., Acta Aeronautica et Astronautica Sinica 25(5): 470–472, 2004) extended the singular crack element originally introduced by Wang et al. (Eng Fract Mech 37(6):1195–1201, 1990) for evaluating the stress intensity factors (SIFs). Extensive studies have proved the versatility and accuracy of the element. This study is to show the versatility of the element for piezoelectric materials. In this paper, electric potential and displacement fields near a crack tip of piezoelectric materials are first used to construct a finite element version for directly determining intensity factors of piezoelectric materials with cracks. A singular finite element is constituted and a new method to calculate intensity factors of piezoelectric materials with cracks is obtained without any post-processing procedures. Detailed derivations are given and the results obtained with present method are good agreement with those of theoretical results, the FEM data by ANSYS and singular electromechanical crack tip elements. The results to the different selections of the structural dimensions are carried out. Numerical examples demonstrate the accuracy and validity of the novel element of present method.     

A numerical analysis of cracks emanating from a square hole in a rectangular plate under biaxial loads

This note concerns with stress intensity factors of cracks emanating from a square hole in rectangular plate under biaxial loads by means of the boundary element method which consists of the non-singular displacement discontinuity element presented by Crouch and Starfied and the crack tip displacement discontinuity elements proposed by the author. In the boundary element implementation the left or the right crack tip displacement discontinuity element is placed locally at corresponding left or right crack tip on top of the constant displacement discontinuity elements that cover the entire crack surface and the other boundary. The present numerical results illustrate that the present approach is very effective and accurate for calculating stress intensity factors of complicated cracks in a finite plate and can reveal the effect of the biaxial load and the cracked body geometry on stress intensity factors.     

Calculation of stress intensity factors by the force method

The force method is a simple and accurate technique for calculating stress intensity factors (SIFs) from finite element (FE) models, but it has been scarcely used. This paper shows three important advantages of the force method, which make it particularly attractive for designers and researchers. First, it can be employed without special singular quadratic finite elements at the crack tip. Actually, linear reduced integration elements may be used. Second, the force method can be applied to highly anisotropic materials without requiring knowledge of complicated elasticity relations for the stress field around the crack tip. Third, it can handle mixed-mode fracture problems.     

Singular stress analysis of an anisotropic elastic medium containing polygonal holes using a novel hybrid finite element method

A novel hybrid finite element method based on a numerical procedure is proposed to compute singular field near V-shaped notch corners in an anisotropic material containing polygonal holes. The finite element method is established by the following three steps: (1) an ad hoc one-dimensional finite element formulation is employed to determined numerical eigensolutions of the singular field near an V-shaped notch corner; (2) a super corner tip element is constructed to determine the strength of the singular field, in which the independent assumed stress fields are extracted from the eigensolutions; (3) a novel hybrid finite element equation is obtained by coupling the super corner tip element with the conventional hybrid stress elements. In numerical examples, generalized stress intensity factors for interactions between two polygonal holes with various geometry, space position and material property are mainly discussed. All the numerical results show that present method yields satisfactory singular stress field solutions with fewer elements. Compared with the conventional finite element methods and integral equation methods, the present method is more suitable for dealing with micromechanics of anisotropic materials.     

Stress intensity factors for semi-elliptical surface cracks in plates and cylindrical pressure vessels using the hybrid boundary element method

At first, a hybrid boundary element method used for three-dimensional linear elastic fracture analysis is established on the basis of the first and the second kind of boundary integral equations. Then the concerned basic theories and numerical approaches including the discretization of boundary integral equations, the divisions of different boundary elements, and the procedures for the calculations of singular and hypersingular integrals are presented in detail. Finally, the stress intensity factors of surface cracks in finite thickness plates and cylindrical pressure vessels are computed by the proposed method. The numerical results show that the hybrid boundary element method has very high accuracy for the analysis of surface crack.     

Boundary element analysis of structures with bridged interfacial cracks

The direct boundary integral equations method has been applied to analyze stresses in a fracture process zone (a crack bridged zone) and to calculate stress intensity factors module for structures with bridged interfacial cracks under mechanical loading. Bridged zones at interfacial cracks are considered as parts of these cracks with assumption that surfaces of interfacial cracks are connected by distributed spring-like bonds with given bond deformation law. For numerical analysis of piecewise structures with bridged interfacial cracks the multi-domain formulation of the boundary elements method is used. The stress intensity factors module evaluation is performed on the basis of displacements and stresses computed at nodal points of special quadratic boundary elements adjoined to a crack tip. The comparative study between the results obtained by the boundary elements method and the results obtained previously by the singular integral–differential equations method is performed and the validity of the presented numerical formulation is demonstrated. The new problem for a bridged circumferential crack between a cylindrical inclusion and a matrix in plate of finite size is also solved. Stresses distributions along the bridged zone and the stress intensity factors modulus dependencies versus the bridged zone length and bonds stiffness are presented and discussed for this problem.     

Developing new enrichment functions for crack simulation in orthotropic media by the extended finite element method

New enrichment functions are proposed for crack modelling in orthotropic media using the extended finite element method (XFEM). In this method, Heaviside and near‐tip functions are utilized in the framework of the partition of unity method for modelling discontinuities in the classical finite element method. In this procedure, by using meshless based ideas, elements containing a crack are not required to conform to crack edges. Therefore, mesh generation is directly performed ignoring the existence of any crack while the method remains capable of extending the crack without any remeshing requirement. Furthermore, the type of elements around the crack‐tip remains the same as other parts of the finite element model and the number of nodes and consequently degrees of freedom are reduced considerably in comparison to the classical finite element method. Mixed‐mode stress intensity factors (SIFs) are evaluated to determine the fracture properties of domain and to compare the proposed approach with other available methods. In this paper, the interaction integral (M‐integral) is adopted, which is considered as one of the most accurate numerical methods for calculating stress intensity factors. Copyright © 2006 John Wiley & Sons, Ltd.     

An assumed displacement hybrid finite element model for linear fracture mechanics

This paper deals with a procedure to calculate the elastic stress intensity factors for arbitrary-shaped cracks in plane stress and plane strain problems. An assumed displacement hybrid finite element model is employed wherein the unknowns in the final algebraic system of equations are the nodal displacements and the elastic stress intensity factors. Special elements, which contain proper singular displacement and stress fields, are used in a fixed region near the crack tip; and the interelement displacement compatibility is satisfied through the use of a Lagrangean multiplier technique. Numerical examples presented include: central as well as edge cracks in tension plates and a quarter-circular crack in a tension plate. Excellent correlations were obtained with available solutions in all the cases. A discussion on the convergence of the present solution is also included.     

Estimating stress intensity factors with singular components of the total finite element solution

Displacement formulated singular elements are compared to isoparametric quarter-node elements. The total stress and displacement solution for each element is decomposed into singular and regular components for evaluating stress intensity factors. Specific relationships between nodal displacements and the singular component of stress are presented for the isoparametric element at selected locations within the element. Numerical results for K_I and K_II in the slant crack problem are presented. The singular components are shown to produce superior results when considering crack opening displacements.