单头部旋流杯模型燃烧室常压贫熄分析

本文以燃气轮机旋流杯燃烧室为研究对象,建立了矩形单头部旋流杯燃烧室模型,得到了进气温度为388K时不同进气速度下的常压模化实验贫油熄火油气比数据,并进行了相应于贫熄工况点的冷热态数值模拟计算.指出主燃区内的最高温度位置与回流区中心温度位置并不一致,温度值也大不相同;热态时主燃区涡旋内的回流区域尺寸比冷态明显缩小.通过对...     

Experimental investigation on ignition and lean blow-out performance of a multi-sector centrally staged combustor

Improvement on extinction and pollution emission have become one of the most prominent research topics in gas turbine.It is widely recognized that the fuel/air mixture distribution in the recirculation zone is a critical factor in improving lean blow-out（LBO） and ignition.This paper proposed a new low emission scheme with fuel staged centrally and hybrid injector to improve flameout and emission.A relative small amount of fuel enters into central pilot airblast atomizer burner and then atomized by inner swirl air.The remaining majority of fuel is directly injected into vane channels of the primary swirler through a series of holes located on the sidewall of the main stage.Only pilot stage is fueled under ignition and lean flameout condition.The uniformity of fuel/air mixture distribution in the primary zone of the new design decreases NOX emission,meanwhile the fuel air mixture in pilot recirculation zone is locally rich to improve flameout and ignition.Experimental investigation was conducted to compare the new scheme with baseline design of dual-swirler in terms of LBO and ignition characteristics under the same condition in a multi-sector combustor.It is found that the fuel-air ratio of ignition limit and LBO decrease with the reference velocity increasing.The experimental results also show that the new scheme successfully improve lean blow-out and broaden the operation range of the combustor.The experimental results indicated that the centrally staged scheme can widen the operation boundary of the combustor and can provide guidance for design and optimization of combustion chamber.     

Flame characteristics of hydrogen-enriched methane–air premixed swirling flames

The effect of hydrogen addition in methane–air premixed flames has been examined from a swirl-stabilized combustor under unconfined flame conditions. Different swirlers have been examined to investigate the effect of swirl intensity on enriching methane–air flame with hydrogen in a laboratory-scale premixed combustor operated at 5.81 kW. The hydrogen-enriched methane fuel and air were mixed in a pre-mixer and introduced into the burner having swirlers of different swirl vane angles that provided different swirl strengths. The combustion characteristics of hydrogen-enriched methane–air flames at fixed thermal load but different swirl strengths were examined using particle image velocimetry (PIV), OH chemiluminescence, gas analyzers, and micro-thermocouple diagnostics to provide information on flow field, combustion generated OH radical and gas species concentration, and temperature distribution, respectively. The results show that higher combustibility of hydrogen assists to promote faster chemical reaction, raises temperature in the reaction zone and reduces the recirculation flow in the reaction zone. The upstream of flame region is more dependent on the swirl strength than the effect of hydrogen addition to methane fuel. At lower swirl strength condition the NO concentration in the reaction zone reduces with increase in hydrogen content in the fuel mixture. Higher combustibility of hydrogen accelerates the flow to reduce the residence time of hot product gases in the high temperature reaction zone. At higher swirl strength the NO concentration increases with increase in hydrogen content in the fuel mixture. The effect of dynamic expansion of the gases with hydrogen addition appears to be more dominant to reduce the recirculation of relatively cooler gases into the reaction zone. NO concentration also increases with decrease in the swirl strength.     

Effects of swirl on the stability of jet diffusion flames

An experimental study was made, using a double-swirl burner, of the stability of swirling-fuel-jet diffusion flames in swirling air streams. The fuels were hydrogen and methane. The primary variables studied were swirl intensities of the fuel jet and the air stream. It was found that the stability of flame depended on the swirl intensity of both the fuel jet and the air stream. The application of swirl to the fuel jet decreased the rim stability of the flame, but increased the blowout stability of the lifted diffusion flame. For low swirl intensity of the air stream, the effect was similar to that of the fuel jet. At higher swirl intensities of the air stream, above a critical value, the flame stability increased noticeably because of the formation of a recirculation zone near the injector exit. Even in strongly swirling air streams, the favorable effect of fuel swirl on stability of the lifted flame was evident, particularly for the methane flame.     

Study on the Effects of Dome Fuel Distribution Ratio on Lean Blowout of a Model Combustor

The experimental studies and numerical simulation were conducted on the effects of the dome fuel distribution ratio on the lean blowout of a model combustor.The experimental results indicate that as the key parameter,the dome fuel distribution ratio,increases from 2.06%to 16.67%,the lean blowout equivalence ratio declines obviously at the beginning,and then the decrease slows down,in addition,the amplitude of the pressure fluctuation in the combustor reduces significantly while the dominant frequency keeps basically constant.In order to analyze the experimental results,the numerical simulation is adopted.The temperature and local equivalence ratio distributions are employed to explain the reason why the lean blowout performance improves with the increase of the dome fuel distribution ratio.     

Optimization of flame stabilization methods in the premixed microcombustion of hydrogen–air mixture

The premixed combustion of a lean hydrogen–air mixture is analyzed in this study to examine various properties and flame stabilization. A two-dimensional (2D) analysis of a microscale combustor is performed with various shapes of bluff bodies (e.g., circular and triangular). Nine bluff bodies are placed at the entrance of the microscale combustor and solved with 2D governing equations. The analysis is performed with the three velocities of 10, 20, and 30 m/s, but the equivalence ratio is fixed in all cases. The various characteristics of the microscale combustor are studied such as the temperature of the wall, difference in peak temperature, the mean velocity at the outlet, and temperature of the exhaust gases. Flame stabilization depends on various factors such as bluff body shape and size, and the velocity of the fuel–air mixture at the inlet and recirculation zone. In comparison to all bluff body cases, we observe that the wall blade bluff body is the most efficient (low exhaust gas temperature, large recirculation zone, low mean velocity at the outlet of the microcombustor, and high wall temperature) compared with all eight other bluff body cases. Combustion efficiency is directly proportional to the wall temperature, meaning that the microcombustor with wall blade bluff bodies is more efficient with a stabilized flame. The simulation results are compared with published data on an L/D ratio of 15.     

贫预混预蒸发燃烧室振荡燃烧特性的实验研究

针对燃用航空煤油的贫预混预蒸发模型燃烧室的振荡燃烧特性开展了实验研究。实验表明:在相同的燃烧室入口空气燃料混合物流速下,随着当量比的增加,燃烧室振荡燃烧的振荡主频从132 Hz增加到144 Hz,但燃烧室的均方根脉动压力幅值却从1 464 Pa下降到342 Pa。在当量比不变情况下,入流空气燃料混合物流速较低时,容易引发振荡燃烧现象,而当入流空气燃料混合物流速较高时,则燃烧会变得稳定。分析了整个燃烧实验装置的前4阶轴向声学模态频率,发现实验中所激励出的振荡燃烧主频和第二阶轴向声学模态频率吻合的很好。     

改烧焦炉煤气后燃气轮机燃烧室的改进

为改烧焦炉煤气,对原来燃用天然气的QD128燃气轮机燃烧室进行了改进,重新设计了能使用焦炉煤气和液体燃料的双燃料喷嘴,修改了火焰筒的头部结构,同时减少了火焰筒内壁掺混孔的进气比例.采用计算流体动力学软件Fluent对燃烧室进行了数值模拟计算,并与燃用天然气的原型燃烧室流场、温度场计算结果进行了对比分析.结果表明:燃烧室头部燃烧区存在明显的空气回流能满足稳定火焰的要求.温度场与原型燃烧室基本一致,出口截面温度场品质(OTDF、RTDF)优于原型燃烧室.     

某型低排放燃烧室喷嘴结构优化研究

为提高干低排放燃烧室火焰稳定性,对某燃气轮机干低排放燃烧室喷嘴进行了结构优化,增加了中心预混值班喷嘴,同时对燃料分配进行调整,分析了值班火焰对燃烧室的火焰稳定性和污染物排放的影响。计算结果表明：值班路过量空气系数为1.5,两级旋流过量空气系数相同时,可有效拓宽燃烧室贫燃熄火边界,同时保持较低的污染物排放。最后通过试验测试了燃烧室的贫燃熄火特性和压力脉动特性,初步验证了值班喷嘴结构对稳定燃烧的作用。     

外二次风旋流数对燃烧室内湍流燃烧与NOx生成的影响

建立了采用分级进风方式的旋流燃烧室实验装置。在此实验装置上分别对天然气进行了湍流旋流燃烧的实验研究。在保持过量空气系数不变的条件下,测量了在不同外二次风旋流数下,燃烧室内烟气的时均温度场,O2,CO2,CO和NO浓度场的分布。由实验结果分析讨论了二次风旋流数对旋流燃烧室内湍流燃烧及NOx生成的影响。     

A study on lean blowout of multi-vortexes-dome model combustor

The lean blowout experiments of the combustion stability device A (multi-vortexes-dome model combustor) have been carried out at atmospheric pressure. Compared with the device B (single-vortex-dome model combustor), the experimental results show that the device A has a superior lean blowout performance when the combustor reference velocity is within the range from 3.50m/s to 5.59m/s ( while the liner reference velocity is between 3.84 and 6.13m/s), and this superiority will remain stable after the inlet air flow rate reaches a certain value. In order to analyze the phenomena and experimental results, the numerical simulation method is used, and the strain rate and the cold reflux impact are employed to further explain the reason that causes the difference between the two devices’ lean blowout characteristics.     

Flame–vortex interaction driven combustion dynamics in a backward-facing step combustor

The combustion dynamics of propane–hydrogen mixtures are investigated in an atmospheric pressure, lean, premixed backward-facing step combustor. We systematically vary the equivalence ratio, inlet temperature and fuel composition to determine the stability map of the combustor. Simultaneous pressure, velocity, heat release rate and equivalence ratio measurements and high-speed video from the experiments are used to identify and characterize several distinct operating modes. When fuel is injected far upstream from the step, the equivalence ratio entering the flame is temporally and spatially uniform, and the combustion dynamics are governed only by flame–vortex interactions. Four distinct dynamic regimes are observed depending on the operating parameters. At high but lean equivalence ratios, the flame is unstable and oscillates strongly as it is wrapped around the large unsteady wake vortex. At intermediate equivalence ratios, weakly oscillating quasi-stable flames are observed. Near the lean blowout limit, long stable flames extending from the corner of the step are formed. At atmospheric inlet temperature, the unstable mode resonates at the 1/4 wavemode of the combustor. As the inlet temperature is increased, the 5/4 wavemode of the combustor is excited at high but lean equivalence ratios, forming the high-frequency unstable flames. Higher hydrogen concentration in the fuel and higher inlet temperatures reduce the equivalence ratios at which the transitions between regimes are observed. We plot combustion dynamics maps or the response curves, that is the overall sound pressure level as a function of the equivalence ratio, for different operating conditions. We demonstrate that numerical results of strained premixed flames can be used to collapse the response curves describing the transitions among the dynamic modes onto a function of the heat release rate parameter alone, rather than a function dependent on the equivalence ratio, inlet temperature and fuel composition separately. We formulate a theory for predicting the critical values of the heat release parameter at which quasi-stable to unstable and unstable to high-frequency unstable modes take place.     

进气畸变对回流燃烧室性能的影响研究

针对燃气轮机实际运行过程中不同火焰筒之间的空气流量畸变问题,以回流燃烧室为研究对象,开展三维数值模拟,分析进气流量改变对燃烧室多物理场分布特征和燃烧室性能的影响。结果表明：进气流量偏离理想设计对燃烧室回流区结构、温度场、总压恢复系数和燃烧效率等参数产生不利影响,而对燃烧室空气流量分配比例、主燃孔和掺混孔射流深度等参数的影响不明显;随着进气流量的减小,燃烧火焰拉长,燃烧室出口温度均匀性变差,燃烧效率急剧降低。     

Combustion characteristics of a lean premixed LPG–air combustor

Fuel/air mixing effects in a premixer have been examined to investigate the combustion characteristics, such as the emission of NO_x and CO, under simulated lean premixed gas turbine combustor conditions at normal and elevated pressures of up to 3.5 bar with air preheat temperature of 450 K. The results obtained have been compared with a diffusion flame type gas turbine combustor for emission characteristics. The results show that the NO_x emission is profoundly affected by the mixing between fuel and air in the combustor. NO_x emission is lowered by supplying uniform fuel/air gas mixture to the combustor and the NO_x emission reduces with decrease in residence time of the hot gases in the combustor. The NO_x emission level of the lean premixed combustor is a strong function of equivalence ratio and the dependency is smaller for a traditional diffusion flame combustor under the examined experimental conditions. Furthermore, the recirculation flow, affected by dome angle of combustor, reduces the high temperature reaction zone or hot spot in the combustor, thus reducing the NO_x emission levels.     

Experimental investigation of stabilization and emission characteristics of ammonia/air premixed flames in a swirl combustor

Ammonia is a possible candidate for use as a hydrogen energy carrier as well as a carbon-free fuel. In this study, flame stability and emission characteristics of swirl stabilized ammonia/air premixed flames were experimentally investigated. Results showed that ammonia/air premixed flame could be stabilized for various equivalence ratios and inlet flow velocity conditions in a swirl burner without any additives to enhance the reaction of ammonia even though the laminar burning velocity of ammonia is very slow. The lean and rich blowoff limits were found to be close to the flammability limits of the ammonia flame. In addition, emission characteristics were investigated using an FTIR gas analyzer. The NO concentration decreased and ammonia concentration increased under rich conditions. Moreover, it was found that there is an equivalence ratio in rich condition in which NO and ammonia emission are in the same order.     

Experimental investigation of the stability and emission characteristics of premixed formic acid-methane-air flames in a swirl combustor

Formic acid (FA) is a potential hydrogen energy carrier and low-carbon fuel by reversing the decomposition products, CO₂ and H_2, back to restore FA without additional carbon release. However, FA-air mixtures feature high ignition energy and low flame speed; hence stabilizing FA-air flames in combustion devices is challenging. This study experimentally investigates the flame stability and emission of swirl flames fueled with pre-vaporized formic acid-methane blends over a wide range of formic acid fuel fractions. Results show that by using a swirl combustor, the premixed formic acid-methane-air flames could be stabilized over a wide range of FA fuel fractions, Reynolds numbers, and swirl numbers. The addition of formic acid increases the equivalence ratios at which the flashback and lean blowout occur. When Reynolds number increases, the equivalence ratio at the flashback limit increases, but that decreases at the lean blowout limit. Increasing the swirl number has a non-monotonic effect on stability limits variation because increasing the swirl number changes the axial velocity on the centerline of the burner throat non-monotonically. In addition, emission characteristics were investigated using a gas analyzer. The CO and NO concentrations were below 20 ppm for all tested conditions, which is comparable to that seen with traditional hydrocarbon fuels, which is in favor of future practical applications with formic acid.     

The effects of hydrogen addition,inlet temperature and wall thermal conductivity on the flame-wall thermal coupling of premixed propane/air mixtures in meso-scale tubes

The effects of hydrogen addition, inlet temperature, wall thermal conductivity and wall thickness on the flame-wall coupling of the propane/air flames in a meso-scale tube are numerically investigated using a two dimensional model along with the detailed chemical mechanism. Higher wall thermal conductivity can result in preheating the fresh mixture uniformly in strongly flame-wall coupled system, which is vital to enhance the burning rate of fuel mixture. With the increase of wall thermal conductivity or hydrogen addition, the leading edge of the flame shifts from the wall to the axis, meanwhile the flame is more convex towards the unburned side near the leading edge. As the hydrogen addition and inlet temperature increase, the flame propagation speed increases significantly, while the maximum temperature and maximum total enthalpy decrease due to the reduced heat recirculation power. The flame propagation speed has a negative correlation with heat loss. The chemical reactions in preheat zone are enhanced at low wall thermal conductivity due to the higher inner wall temperature. Thinner combustor wall leads to higher flame speed and higher heat loss simultaneously. Results have implications on the choice of solid wall material and heat recirculation design in a stable meso-scale combustor for different fuels.     

Influence of primary air ratio on flow and combustion characteristics and NOx emissions of a new swirl coal burner

Cold airflow experiments on a small-scale burner model, as well as in situ experiments on a centrally fuel-rich swirl coal combustion burner were conducted. Measurements were taken from within a 300 MW_e wall-fired pulverized-coal utility boiler installed with eight of centrally fuel-rich swirl coal combustion burners in the bottom row of the furnace during experiments. Various primary air ratios, flow characteristics, gas temperature and gas species concentrations in the burner region were measured. The results of these analyses show that with decreasing primary air ratio, the swirl intensity of air, divergence angles and maximum length and diameter of the central recirculation zone all increased, and the turbulence intensity of the jet flow peaked but decayed quickly. In the burner nozzle region, gas temperature, temperature gradient and CO concentration increased with decreasing primary air ratio, while O₂ and NO_x concentration decreased. Different primary air ratios, the gas temperatures and gas species concentrations in the side-wall region varied slightly.     

Combustion and heat transfer at meso-scale with thermal recuperation

Results are presented from successfully designed and fabricated meso-scale ceramic combustors that incorporate internal thermal energy recirculation. The combustor provided sustained operation using propane and air as the reactants. Flames could be obtained well below the normal quenching distance. The development required examination of several different combustor designs and materials. Flammability limits of these combustors have been determined experimentally. Experimental investigations have been performed on the effects of flame holder geometry, material conductivity, equivalence ratio, and inlet Reynolds number on the combustor performance. Measurement of the reactant preheating and product exhaust temperatures was performed using K-type thermocouples which were installed with minimal intrusion to the flow. The reactant preheating temperatures were observed to be in the range 700 K–1000 K. However, the combustor suffered significant overall heat loss (50–85%) which was implied by the low exhaust temperatures (500 K–750 K). For a constant fuel flow rate, the exhaust temperature increased monotonously with decrease in equivalence ratio until the blow-off condition implying that the combustor’s maximum thermal efficiency occurs at its lean blow-off limit. Thermal imaging of the combustor walls was performed using infrared camera to obtain the temperature distribution within the combustor. Numerical simulations were performed with the aid of CFD software using a heat loss coefficient chosen so as to give best correlation with experimental results. These CFD simulations helped to obtain better insight of the dependence of combustor performance on thermal conductivity of the material and heat load.     

旋流燃烧室内分级进风对燃烧污染物生成的影响

建立了采用分级进风方式的旋流燃烧室试验装置.在此试验装置上分别对天然气和煤粉进行了湍流旋流燃烧的试验研究.在保持过量空气系数和旋流数不变的条件下,采用不同分级进风比率时测量了燃烧室内烟气的时均温度场、O2、CO和NO浓度场的分布,并分析讨论了分级进风率对旋流燃烧室内湍流燃烧及污染物生成的影响.结果表明:在天然气燃烧过程中,加大二次旋流风率可减少NO的生成;在煤粉燃烧过程中,加大二次旋流风率会增加NO的生成.