Durability of recycled aggregate concrete prepared with carbonated recycled concrete aggregates

The mechanical properties of recycled aggregate concrete (RAC) incorporating carbonated recycled concrete aggregates (RCAs) have previously been reported. However, the durability of RAC prepared with carbonated RCAs remains to be accessed. In this study, the durability properties of RAC prepared with non-carbonated RCAs and carbonated RCAs, in terms of deformation (drying shrinkage), water absorption and permeability (bulk electrical conductivity, gas and chloride ion permeability), are presented. The experimental results indicated that: (i) the incorporation of the carbonated RCAs in RAC not only helped to reduce the water absorption of RAC, but also reduced its permeability; (ii) when 100% carbonated NRCAs was used, the improvement extent of impermeability was 15.1%, 36.4% and 42.4% for bulk electrical conductivity, chloride ion permeability and gas permeability, respectively. Comparing the results of the mechanical and durability properties, the CO₂ curing treatment of RCAs had a greater beneficial impact on the durability properties of the RAC; and (iii) there was a good correlation between the water absorption of RAC and its permeability indicators. The water absorption value of RAC may be used as a criterion of the durability of RAC.     

Workability study of concretes made with recycled mortar aggregate

The use of recycled aggregates (RA) for concrete production usually involves a reduction of the workability as measured by slump. This reduction is mainly due to higher absorption rates, rough-textured surfaces and particles with quite irregular shape from RA. Besides that, the slump test is a static test, whose result is influenced by its own weight and by internal friction between particles. Because of that, recycled concrete workability is not well explained by the slump test. Thus, the main goal of this study is to assess the workability of concrete by varying: (1) workability tests (slump test, flow test and VeBe test); (2) the amount of fine and coarse RAs (0, 50 and 100 %); and, (3) the compensation index of RA absorption rates (60, 70, 80 and 90 %). Concrete compressive strength, at 28 days of age was also evaluated. It was observed that the flow test is the most suitable method for measuring the workability of recycled concrete. The results show that increasing the compensation index of RA absorption rate, there is an improvement of the workability of concrete and a reduction of compressive strength, which is related to the increase of the initial water content in mixtures.     

Performance of mortar prepared with recycled concrete aggregate enhanced by CO2 and pozzolan slurry

One of the most promising strategies to manage the large volume of construction and demolition (C&D) waste is recycling and utilizing it for the production of new concrete. However, recycled concrete aggregate (RCA) derived from C&D waste possesses relatively higher porosity and water absorption capability, which often limits its wild utilization. In this study, pozzolan slurry (includes silica fume, nano-SiO₂, and fly ash slurries) and CO₂ treatments as enhancement methods for RCA were investigated. Test results showed that CO₂ treatment was more effective in reducing water absorption and enhancing fluidity, whereas pozzolan slurry treatment could decrease fluidity. Mortars prepared with treated RCA exhibited better mechanical strength and higher resistance towards carbonation and chloride-ion diffusion than those with untreated RCA. Both pozzolan slurry and CO₂ treatments enhanced not only the properties of RCA, but also the old and new interfacial transition zones (ITZs) as demonstrated in the measured micro-hardness and SEM observation.     

Durability performance of concrete made with fine recycled concrete aggregates

Fine recycled aggregates are seen as the last choice in recycling for concrete production. Many references quote their detrimental influence on the most important characteristics of concrete: compressive and tensile strength; modulus of elasticity; water absorption; shrinkage; carbonation and chloride penetration. These two last characteristics are fundamental in terms of the long-term durability of reinforced or prestressed concrete. In the experimental research carried out at IST, part of which has already been published, different concrete mixes (with increasing rates of substitution of fine natural aggregates – sand – with fine recycled aggregates from crushed concrete) were prepared and tested. The results were then compared with those for a reference concrete with exactly the same composition and grading curve, but with no recycled aggregates. This paper presents the main results of this research for water absorption by immersion and capillarity, chloride penetration (by means of the chloride migration coefficient), and carbonation resistance, drawing some conclusions on the feasibility of using this type of aggregate in structural concrete, while taking into account any ensuing obvious positive environmental impact.     

Carbonation behaviour of recycled aggregate concrete

This paper reviews the effect of incorporating recycled aggregates, sourced from construction and demolition waste, on the carbonation behaviour of concrete. It identifies various influencing aspects related to the use of recycled aggregates, such as replacement level, size and origin, as well as the influence of curing conditions, use of chemical admixtures and additions, on carbonation over a long period of time. A statistical analysis on the effect of introducing increasing amounts of recycled aggregates on the carbonation depth and coefficient of accelerated carbonation is presented. This paper also presents the use of existing methodologies to estimate the required accelerated carbonation resistance of a reinforced recycled aggregate concrete exposed to natural carbonation conditions with the use of accelerated carbonation tests. Results show clear increasing carbonation depths with increasing replacement levels when recycled aggregate concrete mixes are made with a similar mix design to that of the control natural aggregate concrete. The relationship between the compressive strength and coefficients of accelerated carbonation is similar between the control concrete and the recycled aggregate concrete mixes.     

Use of recycled concrete aggregate in high-strength concrete

The results of a test programme to study the use of recycled concrete aggregate (RCA) in high-strength, 50 N/mm² or greater, concrete are described. The effects of coarse RCA content on the ceiling strength, bulk engineering and durability properties of such concretes have been established. The results showed that up to 30% coarse RCA had no effect on concrete strength, but therafter there was a gradual reduction as the RCA content increased. A method of accommodating the effects of high RCA content, involving simple adjustment to water/cement ratio of the mix is given. It is shown that high-strength RCA concrete will have equivalent engineering and durability performance to concrete made with natural aggregates, for corresponding 28-day design strengths. The practical implications of the study for concrete construction are discussed.

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Résumé Sont décrits ici les résultats d’une série d’essais destinés à étudier l’utilisation de granulats provenant du recyclage d’éléments en béton (RCA) dans des bétons de haute résistance (50 MPa et plus). Les effets de la teneur en gros granulats recyclés sur la résistance des plafonds et des batiments, ainsi que les propriétés de tels bétons ont été établis. Les résultats ont montré qu’une teneur allant jusqu’à 30% en gros granulats recyclés n’a pas d’effet sur la résistance du béton, mais qu’au dessus de 30%, la résistance diminue progressivement à mesure que la teneur en gros granulats recyclés augmente. Une méthode visant à accommoder les effets dus à une forte proportion de RCA, nécessitant un simple ajustement du rapport eau/ciment dans le mélange, est proposée. Il est prouvé que le béton RCA de haute résistance aura des qualités de résistance et de durabilité équivalentes à celles de bétons constitués de granulats naturels, pour les résistances mécaniques à 28 jours prévues. Les implications pratiques de l’étude sur la réalisation d’ouvrages en béton sont présentées.

     

Short and long-term behavior of structural concrete with recycled concrete aggregate

Recycling concrete construction waste is a promising way towards sustainable construction. Coarse recycled concrete aggregates have been widely studied in recent years, however only few data have been reported on the use of fine recycled aggregates. Moreover, a lack of reliable data on long-term properties of recycled aggregate concrete has to be pointed out.In this paper the effects of both fine and coarse recycled concrete aggregates on short and long-term mechanical and physical properties of new structural concrete are investigated. The studied concrete mixes have been designed by adjusting and selecting the content and grain size distribution of concrete waste with the goal to obtain medium–high compressive strength with high content of recycled aggregates (ranging from 27% to 63.5% of total amount of aggregates).Time-dependent properties, such as shrinkage and creep, combined with porosity measurements and mechanical investigations are reported as fundamental features to assess structural concrete behavior.     

Assessing relationships among properties of demolished concrete, recycled aggregate and recycled aggregate concrete using regression analysis

Recycled demolished concrete (DC) as recycled aggregate (RA) and recycled aggregate concrete (RAC) is generally suitable for most construction applications. Low-grade applications, including sub-base and roadwork, have been implemented in many countries; however, higher-grade activities are rarely considered. This paper examines relationships among DC characteristics, properties of their RA and strength of their RAC using regression analysis. Ten samples collected from demolition sites are examined. The results show strong correlation among the DC samples, properties of RA and RAC. It should be highlighted that inferior quality of DC will lower the quality of RA and thus their RAC. Prediction of RAC strength is also formulated from the DC characteristics and the RA properties. From that, the RAC performance from DC and RA can be estimated. In addition, RAC design requirements can also be developed at the initial stage of concrete demolition. Recommendations are also given to improve the future concreting practice.     

Properties of self-compacting concrete prepared with recycled glass aggregate

The effects of recycled glass (RG) cullet on fresh and hardened properties of self-compacting concrete (SCC) were investigated. RG was used to replace river sand (in proportions of 10%, 20% and 30%), and 10 mm granite (5%, 10% and 15%) in making the SCC concrete mixes. Fly ash was used in the concrete mixes to suppress the potential alkali-silica reaction. The experimental results showed that the slump flow, blocking ratio, air content of the RG–SCC mixes increased with increasing recycled glass content. The compressive strength, tensile splitting strength and static modulus of elasticity of the RG–SCC mixes were decreased with an increase in recycled glass aggregate content. Moreover, the resistance to chloride ion penetration increased and the drying shrinkage of the RG–SCC mixes decreased when the recycled glass content increased. The results showed that it is feasible to produce SCC with recycled glass cullet.     

Effect of recycled coarse aggregate on damage of recycled concrete

This study evaluates the possibility of measuring the damage of the recycled concrete. In this way, two conventional concretes with a w/c ratio of 0.55 and 0.65 were designed. Based on them, six recycled concretes with different percentages of replacement of natural coarse aggregates with recycled coarse aggregate (20, 50 and 100%) were obtained. To take into account the high absorption capacity of the recycled aggregates, before using them they were pre-wetted for 10 min. The results concluded that scalar damage mechanics (based on the variations of the elastic modulus) and volumetric strains curves can be use to quantify the damage of the recycled concrete. The results from both approaches indicated that the damage to concrete depended on the percentage of replacement, increasing with higher replacement percentages. Additionally, values of the damage, that are quantified using the critical stress and according to the scalar damage mechanics, are given.     

Durability of concrete made with EAF slag as aggregate

Electric arc furnace (EAF) slag, a by-product of steelmaking recovered after the oxidizing process, is useful when employed as aggregate in hydraulic concrete and bituminous mixtures. Concrete made with EAF oxidizing slag as an aggregate shows good physical and mechanical properties and further study of its durability will ensure greater reliability in its usage. This paper details a systematic study of slag concrete behaviour under severe test conditions. The tests were designed to evaluate the internal expansivity of the slag, its chemical reactivity with some components of the cement and its resistance to environmental agents, ice and moisture. The results indicate that the durability of slag concrete is acceptable, though slightly lower than that of conventional concrete. When the mix proportions are adequate, both the mechanical strength and the durability of slag concrete are satisfactory, although in less care mixes durability is likely to be impaired.Finally, leaching tests were performed to determine the environmental impact of the concrete, which, in comparison to results obtained directly from the slag, confirmed an important cloistering effect of the cementitious matrix on contaminant elements.     

Restrained shrinkage cracking of recycled aggregate concrete

The increase in drying shrinkage and decrease in tensile properties of concrete proportioned with recycled concrete aggregate (RCA) can result in a high risk of cracking under restrained conditions. However, the reduction of the modulus of elasticity of such concrete, can lead to greater stress relaxation and reduction in cracking potential. An experimental program was undertaken to evaluate the effect of using RCA at high substitution rates of 50 and 100% (by vol.) on the cracking potential under restrained conditions. Four different types of coarse RCA, two binder types, and water-to-cementitious materials ratio (w/cm) of 0.37 and 0.40 were considered in the study. Mechanical properties, drying shrinkage, and cracking potential using the ring test were investigated. Test results indicated no cracking up to 35 days in the case of the reference mixture and the concrete prepared with 50% RCA replacement. The 28-day stress rate of such mixtures were limited to 0.12 MPa/day. Depending on the RCA type, the incorporation of 100% coarse RCA in a binary system made with 0.40 w/cm increased the 35-day cracking potential to up to 74%, with values of stress rate ranging from 0.25 to 0.34 MPa/day. The mixtures proportioned with 100% RCA developed tensile creep coefficient of 0.34–0.78 at the time of cracking compared to 0.34–0.36 for the reference concrete at the same age. However, greater elastic concrete strain and lower tensile strength resulted in reduced time to cracking at 100% RCA replacement, which was 9.0–11.0 days.     

再生骨料掺配比对再生透水混凝土性能的影响

为研究再生骨料在透水混凝土（RPC）中的应用,选用废弃路面素混凝土块为再生骨料来源,设计2种系列,研究再生骨料透水混凝土中再生骨料掺配问题,即分别以粒径9.5~19.0 mm,再生骨料按0%、25%、50%、75%和100%（基准）质量替代同粒径天然骨料碎石（系列1）和以4.75~9.5 mm、9.5~19.0 mm两种粒径,再生骨料按0∶1、1∶1、1∶2、2∶1、2∶3和3∶2掺比（系列2）制备RPC,并分析其物理、力学、透水性能及其相互关系,得到了合理的再生骨料替代率和双粒级掺比,在1∶1和2∶1掺配下能够得到较好的强度及透水性能。通过切割试块的图像化处理,分析其孔隙分布特征和趋势,并将平面孔隙率、等效孔径和透水系数联系起来。结果表明,再生透水混凝土的透水能力主要取决于截面孔隙个数和面积。     

Application of a weighted Grey-Taguchi method for optimizing recycled aggregate concrete mixtures

Assessment of the optimal mixture is an important issue to obtain desired quality. This paper integrates grey relational analysis and an objective weighting technique into the Taguchi method to propose the weighted Grey-Taguchi method. This method can be employed to assess the optimal mixture with multiple responses. In the application of this method, water/cement ratio, volume ratio of recycled coarse aggregate, replacement by river sand, content of crushed brick, and cleanliness of aggregate are selected as control factors with responses of slump, slump-flow, resistivity (7-day, 14-day, 28-day), ultrasonic pulse velocity (7-day, 14-day, 28-day), and compressive strength (7-day, 14-day, 28-day) to assess the optimal mixture of recycled aggregate concrete. Results demonstrate and verify that the optimal mixture has a water/cement ratio of 0.5, a volume fraction of recycled coarse aggregate of 42.0%, 100% replacement of river sand, 0% crushed brick, and water-washed aggregates.     

Creep and drying shrinkage characteristics of concrete produced with coarse recycled concrete aggregate

Laboratory tests are performed to investigate the effects of a new method of mixture proportioning on the creep and shrinkage characteristics of concrete made with recycled concrete aggregate (RCA). In this method, RCA is treated as a two component composite material consisting of residual mortar and natural aggregate; accordingly, when proportioning the concrete mixture, the relative amount and properties of each component are individually considered. The test variables include the mixture proportioning method, and the aggregate type. The results show that the amounts of creep and shrinkage in concretes made with coarse RCA, and proportioned by the new method, are comparable to, or even lower than, those in similar concretes made entirely with natural aggregates. Furthermore, it is demonstrated that by applying the proposed “residual mortar factor” to the existing ACI and CEB methods for calculating creep or shrinkage of conventional concrete, these methods could be also applied to predict the creep and shrinkage of RCA-concrete.     

Properties of recycled aggregate concrete made with recycled aggregates with different amounts of old adhered mortars

This paper presents the experimental results of a study on comparing the difference in properties of recycled aggregates (RAs) with varying amounts of old adhered mortar obtained from different sources and evaluating the influence of the different RAs on the mechanical and durability properties of recycled aggregate concrete (RAC). Four concrete mixes (one with natural aggregate and three others with recycled aggregates) with 28 day target compressive strength varying from 30 MPa to 80 MPa are designed by using each RA to fully replace NA. The properties of RAC are also modeled by using the artificial neural networks (ANN) method.The experimental results show that the performance of RAs from different sources varied greatly and RA of good quality can be used to produce high strength concrete with hardened properties comparable to those of the corresponding natural aggregate concrete (NAC). The comparison of the predicted results based on the ANN models and the experimental values indicated that the ANN method could be used to evaluate the properties of RAC made with RAs derived from different sources. This will facilitate the wider application of RA in concrete.     

Effect of carbonation of modeled recycled coarse aggregate on the mechanical properties of modeled recycled aggregate concrete

The modeled recycled aggregate concrete (MRAC) which is an idealized model for the real recycled aggregate concrete (RAC) was used in this study. The MRCAs prepared with two types of old mortars were modified by an accelerated carbonation process. The effects of carbonation of MRCA on the micro-hardness of MRCA and the mechanical properties of MRAC were investigated. The results indicated that the micro-hardness of the old interfacial transition zone (ITZ) and the old mortar in the carbonated MRCAs was higher than that in the uncarbonated MRCAs, and the enhancement of the old ITZ was more significant than that of the old mortar. The compressive strength and modulus of MRACs increased when the carbonated MRCAs were utilized, and the improvement was more significant for MRAC prepared with a higher w/c. In addition, a numerical study was carried out and it showed that the improvement in strength by carbonation treatment was less obvious when the difference between the new and old mortar was larger.