Progress in biodiesel processing

Biodiesel is a notable alternative to the widely used petroleum-derived diesel fuel since it can be generated by domestic natural sources such as soybeans, rapeseeds, coconuts, and even recycled cooking oil, and thus reduces dependence on diminishing petroleum fuel from foreign sources. The injection and atomization characteristics of the vegetable oils are significantly different than those of petroleum-derived diesel fuels, mainly as the result of their high viscosities. Modern diesel engines have fuel-injection system that is sensitive to viscosity change. One way to avoid these problems is to reduce fuel viscosity of vegetable oil in order to improve its performance. The conversion of vegetable oils into biodiesel is an effective way to overcome all the problems associated with the vegetable oils. Dilution, micro-emulsification, pyrolysis, and transesterification are the four techniques applied to solve the problems encountered with the high fuel viscosity. Transesterification is the most common method and leads to monoalkyl esters of vegetable oils and fats, now called biodiesel when used for fuel purposes. The methyl ester produced by transesterification of vegetable oil has a high cetane number, low viscosity and improved heating value compared to those of pure vegetable oil which results in shorter ignition delay and longer combustion duration and hence low particulate emissions.     

Performance characteristics of a low heat rejection diesel engine operating with biodiesel

Vegetable oils are a promising alternative among the different diesel fuel alternatives. However, the high viscosity, poor volatility and cold flow characteristics of vegetable oils can cause some problems such as injector coking, severe engine deposits, filter gumming, piston ring sticking and thickening of lubrication oil from long-term use in diesel engines. These problems can be eliminated or minimized by transesterification of the vegetable oils to form monoesters. These monoesters are known as biodiesel. The important advantages of biodiesel are lower exhaust gas emissions and its biodegradability and renewability compared with petroleum-based diesel fuel. Although the transesterification improves the fuel properties of vegetable oil, the viscosity and volatility of biodiesel are still worse than that of petroleum diesel fuel. The energy of the biodiesel can be released more efficiently with the concept of low heat rejection (LHR) engine. The aim of this study is to apply LHR engine for improving engine performance when biodiesel is used as an alternative fuel. For this purpose, a turbocharged direct injection (DI) diesel engine was converted to a LHR engine and the effects of biodiesel (produced from sunflower oil) usage in the LHR engine on its performance characteristics have been investigated experimentally. The results showed that specific fuel consumption and the brake thermal efficiency were improved and exhaust gas temperature before the turbine inlet was increased for both fuels in the LHR engine.     

Mathematical Relationships Derived from Biodiesel Fuels

Abstract

The objective of this study was to estimate mathematical relationships derived from biodiesel fuels from various vegetable oils by non-catalytic supercritical methanol and ethanol method. The vegetable oils are all extremely viscous with viscosities ranging from 10 to 20 times greater than petroleum diesel fuel. The aim of the transesterification process is to lower the viscosity of the oil. Methyl and ethyl esters as biodiesels were prepared from vegetable oils through transesterification by non-catalytic supercritical fluids. The biodiesels were characterized for their physical and main fuel properties including viscosity, density, flash point and higher heating value (HHV). The viscosities of biodiesels (3–5 mm²/s at 311 K) were much less than those of pure oils (27–54 mm²/s at 311 K), and their HHVs of approximately 40.5 MJ/kg were 10% less than those of petrodiesel fules (～45 MJ/kg). The most important variables affecting the ester yield during the transesterification reaction are molar ratio of alcohol to vegetable oil and reaction temperature. The viscosity values of vegetable oil methyl esters highly decreases after transesterification process. Compared to no. 2 diesel fuel, all of the vegetable oil methyl esters were slightly viscous. The flash point values of vegetable oil methyl esters are highly lower than those of vegetable oils. The flash point values of vegetable oil methyl esters are highly lower than those of vegetable oils. There is high regression between density and viscosity values vegetable oil methyl esters. The relationships between viscosity and flash point for vegetable oil methyl esters are considerably regular.     

Production of Biodiesel from Vegetable Oils: A Survey

Abstract

The purpose of this work is to investigate biodiesel production processes from vegetable oils. Biodiesel fuel can be made from new or used vegetable oils and animal fats, which are non-toxic, biodegradable, renewable resources. The vegetable oil fuels were not acceptable because they were more expensive than petroleum fuels. Biodiesel has become more attractive recently because of its environmental benefits. With recent increases in petroleum prices and uncertainties concerning petroleum availability, there is renewed interest in vegetable oil fuels for diesel engines. Dilution of oils with solvents and microemulsions of vegetable oils lowers the viscosity, and some engine performance problems still exist. The purpose of the transesterification process is to lower the viscosity of the oil. Pyrolysis produces more biogasoline than biodiesel fuel.     

Performance evaluation of a diesel engine fueled with methyl ester of castor seed oil

In this investigation, castor methyl ester (CME) was prepared by transesterification using potassium hydroxide (KOH) as catalyst and was used in four stroke, single cylinder variable compression ratio type diesel engine. Tests were carried out at a rated speed of 1500 rpm at different loads. Straight vegetable oils pose operational and durability problems when subjected to long term usages in diesel engines. These problems are attributed to high viscosity, low volatility and polyunsaturated character of vegetable oils. The process of transesterification is found to be an effective method of reducing vegetable oil viscosity and eliminating operational and durability problems. The important properties of methyl ester of castor seed oil are compared with diesel fuel. The engine performance was analysed with different blends of biodiesel and was compared with mineral diesel. It was concluded that the lower blends of biodiesel increased the break thermal efficiency and reduced the fuel consumption. The exhaust gas temperature increased with increasing biodiesel concentration. The results proved that the use of biodiesel (produced from castor seed oil) in compression ignition engine is a viable alternative to diesel.     

Performance and emission evaluation of a diesel engine fueled with methyl esters of rubber seed oil

Recent concerns over the environment, increasing fuel prices and scarcity of its supply have promoted the interest in development of the alternative sources for petroleum fuels. At present, biodiesel is commercially produced from the refined edible vegetable oils such as sunflower oil, palm oil and soybean oil, etc. by alkaline-catalyzed esterification process. This process is not suitable for production of biodiesel from many unrefined non-edible vegetable oils because of their high acid value. Hence, a two-step esterification method is developed to produce biodiesel from high FFA vegetable oils. The biodiesel production method consists of acid-catalyzed pretreatment followed by an alkaline-catalyzed transesterification. The important properties of methyl esters of rubber seed oil are compared with other esters and diesel. Pure rubber seed oil, diesel and biodiesel are used as fuels in the compression ignition engine and the performance and emission characteristics of the engine are analyzed. The lower blends of biodiesel increase the brake thermal efficiency and reduce the fuel consumption. The exhaust gas emissions are reduced with increase in biodiesel concentration. The experimental results proved that the use of biodiesel (produced from unrefined rubber seed oil) in compression ignition engines is a viable alternative to diesel.     

Production characterization and efficiency of biodiesel: a review

Vegetable oil is one of the main first generation liquid biofuels. The fuel characteristics of vegetable oil such as viscosity and atomization cannot be accommodated by existing diesel engines. An alternate process has been developed to improve the fuel characteristics of vegetable oils through the process of alcoholysis to produce a fuel called biodiesel. It can be used in engines as substitute for fossil fuel. This paper reviews the characteristics of different oils available for biodiesel production and the production technologies, engine performance using vegetable oil and biodiesel, and emission studies. Copyright © 2014 John Wiley & Sons, Ltd.     

New Options for Conversion of Vegetable Oils to Alternative Fuels

Biodiesel from transesterification of vegetable oils is an excellent alternative fuel. There is, however, a need to develop a direct process for conversion of vegetable oils into gasoline-competitive biodiesel and other petroleum products. Methyl esters of vegetable oils have several outstanding advantages among other new-renewable and clean engine fuel alternatives. The purpose of the transesterification process is to lower the viscosity of vegetable oil. Compared to No. 2 diesel fuel, all of the vegetable oils are much more viscous, whereas methyl esters of vegetable oils are slightly more viscous. The methyl esters are more volatile than those of the vegetable oils. Conversion of vegetable oils to useful fuels involves the pyrolysis and catalytic cracking of the oils into lower molecular products. Pyrolysis produces more biogasoline than biodiesel fuel. Soap pyrolysis products of vegetable oils can be used as alternative diesel engine fuel. The soaps obtained from the vegetable oils can be pyrolyzed into hydrocarbon-rich products. Zinc chloride catalyst contributed greatly to high amounts of hydrocarbons in the liquid product. The yield of ZnCl ₂ catalytic conversion of the soybean oil reached the maximum 79.9% at 660 K.     

Biodiesel production from vegetable oils via catalytic and non-catalytic supercritical methanol transesterification methods

This paper reviews the production and characterization of biodiesel (BD or B) as well as the experimental work carried out by many researchers in this field. BD fuel is a renewable substitute fuel for petroleum diesel or petrodiesel (PD) fuel made from vegetable or animal fats. BD fuel can be used in any mixture with PD fuel as it has very similar characteristics but it has lower exhaust emissions. BD fuel has better properties than that of PD fuel such as renewable, biodegradable, non-toxic, and essentially free of sulfur and aromatics. There are more than 350 oil bearing crops identified, among which only sunflower, safflower, soybean, cottonseed, rapeseed and peanut oils are considered as potential alternative fuels for diesel engines. The major problem associated with the use of pure vegetable oils as fuels, for Diesel engines are caused by high fuel viscosity in compression ignition. Dilution, micro-emulsification, pyrolysis and transesterification are the four techniques applied to solve the problems encountered with the high fuel viscosity. Dilution of oils with solvents and microemulsions of vegetable oils lowers the viscosity, some engine performance problems still exist. The viscosity values of vegetable oils vary between 27.2 and 53.6 mm²/s whereas those of vegetable oil methyl esters between 3.59 and 4.63 mm²/s. The viscosity values of vegetable oil methyl esters highly decreases after transesterification process. Compared to no. 2 diesel fuel, all of the vegetable oil methyl esters were slightly viscous. The flash point values of vegetable oil methyl esters are highly lower than those of vegetable oils. An increase in density from 860 to 885 kg/m³ for vegetable oil methyl esters or biodiesels increases the viscosity from 3.59 to 4.63 mm²/s and the increases are highly regular. The purpose of the transesterification process is to lower the viscosity of the oil. The transesterfication of triglycerides by methanol, ethanol, propanol and butanol, has proved to be the most promising process. Methanol is the commonly used alcohol in this process, due in part to its low cost. Methyl esters of vegetable oils have several outstanding advantages among other new-renewable and clean engine fuel alternatives. The most important variables affecting the methyl ester yield during the transesterification reaction are molar ratio of alcohol to vegetable oil and reaction temperature. Biodiesel has become more attractive recently because of its environmental benefits. Biodiesel is an environmentally friendly fuel that can be used in any diesel engine without modification.     

Production of biodiesel fuels from linseed oil using methanol and ethanol in non-catalytic SCF conditions

Methyl and ethyl esters as biodiesel fuels were prepared from linseed oil with transesterification reaction in non-catalytic supercritical fluids conditions. Biodiesel fuel is a renewable substitute fuel for petroleum diesel fuel made from vegetable or animal fats. Biodiesel fuel has better properties than that of petroleum diesel fuel such as renewable, biodegradable, non-toxic, and essentially free of sulfur and aromatics. The purpose of the transesterification process is to lower the viscosity of the oil. The viscosity values of linseed oil methyl and ethyl esters highly decreases after transesterification process. The viscosity values of vegetable oils vary between 27.2 and 53.6 mm² s^?1, whereas those of vegetable oil methyl esters between 3.59 and 4.63 mm² s^?1. Compared with no. 2 diesel fuel, all of the vegetable oil methyl esters were slightly viscous. The flash point values of vegetable oil methyl esters are highly lower than those of vegetable oils. The transesterification of linseed oil in supercritical fluids such as methanol and ethanol has proved to be the most promising process. Methanol is the commonly used alcohol in this process, due in part to its low cost. Methyl esters of vegetable oils have several outstanding advantages among other new-renewable and clean engine fuel alternatives. The most important variables affecting the methyl ester yield during the transesterification reaction are molar ratio of alcohol to vegetable oil and reaction temperature. Biodiesel has become more attractive recently because of its environmental benefits. Biodiesel is an environmentally friendly fuel that can be used in any diesel engine without modification.     

Performance and emission characteristics of a DI compression ignition engine operated on Honge, Jatropha and sesame oil methyl esters

The high viscosity of vegetable oils leads to problem in pumping and spray characteristics. The inefficient mixing of vegetable oils with air contributes to incomplete combustion. The best way to use vegetable oils as fuel in compression ignition (CI) engines is to convert it into biodiesel. Biodiesel is a methyl or ethyl ester of fatty acids made from vegetable oils (both edible and non-edible) and animal fat. The main resources for biodiesel production can be non-edible oils obtained from plant species such as Pongamia pinnata (Honge oil), Jatropha curcas (Ratanjyot), Hevea brasiliensis (Rubber) and Calophyllum inophyllum (Nagchampa). Biodiesel can be used in its pure form or can be blended with diesel to form different blends. It can be used in CI engines with very little or no engine modifications. This is because it has properties similar to mineral diesel. This paper presents the results of investigations carried out on a single-cylinder, four-stroke, direct-injection, CI engine operated with methyl esters of Honge oil, Jatropha oil and sesame oil. Comparative measures of brake thermal efficiency, smoke opacity, HC, CO, NO_X, ignition delay, combustion duration and heat release rates have been presented and discussed. Engine performance in terms of higher brake thermal efficiency and lower emissions (HC, CO, NO_X) with sesame oil methyl ester operation was observed compared to methyl esters of Honge and Jatropha oil operation.     

Performance evaluation of a vegetable oil fuelled compression ignition engine

Fuel crisis because of dramatic increase in vehicular population and environmental concerns have renewed interest of scientific community to look for alternative fuels of bio-origin such as vegetable oils. Vegetable oils can be produced from forests, vegetable oil crops, and oil bearing biomass materials. Non-edible vegetable oils such as linseed oil, mahua oil, rice bran oil, etc. are potentially effective diesel substitute. Vegetable oils have high-energy content. This study was carried out to investigate the performance and emission characteristics of linseed oil, mahua oil, rice bran oil and linseed oil methyl ester (LOME), in a stationary single cylinder, four-stroke diesel engine and compare it with mineral diesel. The linseed oil, mahua oil, rice bran oil and LOME were blended with diesel in different proportions. Baseline data for diesel fuel was collected. Engine tests were performed using all these blends of linseed, mahua, rice bran, and LOME. Straight vegetable oils posed operational and durability problems when subjected to long-term usage in CI engine. These problems are attributed to high viscosity, low volatility and polyunsaturated character of vegetable oils. However, these problems were not observed for LOME blends. Hence, process of transesterification is found to be an effective method of reducing vegetable oil viscosity and eliminating operational and durability problems. Economic analysis was also done in this study and it is found that use of vegetable oil and its derivative as diesel fuel substitutes has almost similar cost as that of mineral diesel.     

Two-stage processes of homogenous catalysed transesterification of high free fatty acid crude oil of rubber seed

Biodiesel is a diesel replacement and renewable fuel that is manufactured from vegetable oils, animal fats or waste cooking oils. The production of biodiesel from edible oil is currently much more expensive than hydrocarbon-based fuel, due to the relatively high cost of edible oils. The cost of biodiesel can be reduced by using non-edible oils instead of edible oils. The purpose of the present study was to develop a method of esterification of non-edible oil like rubber seed oil (Hevea brasiliensis). The high free fatty acid content oil reacts quickly with alkaline catalysts to form soap, which prevents the separation of biodiesel and glycerol. A two-step process was used instead of the simple alkaline catalysed transesterification process. It consisted of an acid catalysed pre-processing followed by the usual alkaline catalysed process. The physical and chemical properties of biodiesel were analysed. The quantification of methyl esters were done by high-performance liquid chromatography.     

Properties and use of jatropha curcas oil and diesel fuel blends in compression ignition engine

In the present investigation the high viscosity of the jatropha curcas oil which has been considered as a potential alternative fuel for the compression ignition (C.I.) engine was decreased by blending with diesel. The blends of varying proportions of jatropha curcas oil and diesel were prepared, analyzed and compared with diesel fuel. The effect of temperature on the viscosity of biodiesel and jatropha oil was also studied. The performance of the engine using blends and jatropha oil was evaluated in a single cylinder C.I. engine and compared with the performance obtained with diesel. Significant improvement in engine performance was observed compared to vegetable oil alone. The specific fuel consumption and the exhaust gas temperature were reduced due to decrease in viscosity of the vegetable oil. Acceptable thermal efficiencies of the engine were obtained with blends containing up to 50% volume of jatropha oil. From the properties and engine test results it has been established that 40–50% of jatropha oil can be substituted for diesel without any engine modification and preheating of the blends.     

Biodiesel production from renewable feedstocks: Status and opportunities

The increased demand for energy, climate change, and energy security concerns has driven the research interest for the development of alternative fuel from plant origin. Biodiesel derived from plant oils, which include edible and non-edible oil have gained interest for the last two decades as alternative for diesel around the world. Among these plant origin oils more than 95% of biodiesel production feedstocks come from edible oils, because they are readily available in many regions. The major advantage of these feedstocks is the properties of biodiesel produced from them are suitable to be used as diesel fuel substitute. But the consequence is the increase demand of the feedstock for food as well as fuel. A sustainable alternative fuel should be derived from renewable non-food biomass sources. The main objective of this review is to give an overview on the synthesis of biodiesel through esterification and transesterification using non-edible oil resources which are available in India, and available processes for synthesis of biodiesel (acid-, base-catalyzed transesterification reactions (homogeneous and heterogeneous), their importance, and which is the commercial process also discussed here.     

Comparison of fuel characteristics of green (renewable) diesel with biodiesel obtainable from algal oil and vegetable oil

To fulfill the need of renewable, sustainable, and cleaner form of fuel, scientists are attracted toward biodiesel and hydrotreated vegetable oil or green (renewable) diesel. Biodiesel is generally obtained from vegetable oil by the process of transesterification while green diesel is obtained by hydrogenation. However, chemically both are completely different and thus their physical properties are highly affected. In present work, authors have compared the important properties of Pongamia biodiesel, algal biodiesel and hydrotreated vegetable oil. It is observed that both the biofuels may be blended for use in diesel engines as this will complement their fuel characteristics.     

Comparison of performance characteristics of agricultural tractor diesel engine operating on home and industrially produced biodiesel

Owing to unstable diesel fuel prices in the world market, many farmers have been looking for alternative fuels. Vegetable oils are one of the alternatives, which can be used as fuel in diesel engines either in the form of straight vegetable oil or in the form of biodiesel. This study aims to present experimental data by utilization of home and industrial biodiesel as fuel in an agricultural tractor diesel engine. The home biodiesel production was made from different vegetable oils (crude rapeseed, edible sunflower and waste oil) with the process of one‐stage‐based catalyzed transesterification. A commercially available agricultural tractor ZETOR 7745 was employed. Measurements were taken on the power take‐off shaft by electrical dynamometer FROMENT XT200. According to the results, agricultural tractor diesel engine operating on home biodiesel fuels had better performance characteristics related to industrially produced biodiesel and similar to conventional diesel fuel. Copyright © 2009 John Wiley & Sons, Ltd.     

我国生物质能源现代化应用前景展望(三)——生物质能源转化技术经济评估

秸秆、动植物油脂、微藻等生物质原料可以生产液体运输燃料,生物燃料的化学成分包括醇、酯、烃三类。燃料乙醇主要替代汽油,受到各国重视,其中纤维素乙醇技术发展较快。脂肪酸甲酯是第一代生物柴油的主要成分,价格主要受油脂原料价格的影响,由于和柴油相容性差,低温流动性不好,将逐渐被加氢生产的第二代生物柴油取代。相比醇、酯等含氧燃料,烃类生物燃料在使用性能上有很多优势。有多条技术路线可以生产烃类燃料,其中油脂加氢制喷气燃料已接近商业应用,热解油加氢可将木质生物质原料中的"木质素"组分转化为生物油,大型快速热解工厂可以和热电联产装置组成联合系统,从而提高工厂综合热效率,降低生物燃料生产成本。因此,快速热解生产汽柴油将成为主要的生物燃料生产路线。生物质与煤共气化技术通过提高气化温度,不仅可以提高生物质气化效率,减少焦油的生成,还可以解决生物质供给的季节性问题,为生物质的高效利用提供了一条新的技术途径。微藻高压液化生产柴油是最具发展潜力的第三代生物燃料技术,我国需要加强微藻养殖及加工技术攻关。     

Relationships between Viscosity and Density Measurements of Biodiesel Fuels

Abstract

The viscosity values of vegetable oils vary between 27.2 and 53.6 mm²/s, whereas those of vegetable oil methyl esters between 3.59 and 4.63 mm²/s. The viscosity values of vegetable oil methyl esters highly decreases after transesterification process. Compared to no. 2 diesel fuel, all of the vegetable oil methyl esters were slightly viscous. The flash point values of vegetable oil methyl esters are highly lower than those of vegetable oils. The flash point values of vegetable oil methyl esters are highly lower than those of vegetable oils. An increase in density from 860 to 885 kg/m³ for vegetable oil methyl esters or biodiesels increases the viscosity from 3.59 to 4.63 mm²/s, and the increases are highly regular. There is high regression between density and viscosity values vegetable oil methyl esters. The relationships between viscosity and flash point for vegetable oil methyl esters are irregular. An increase in density from 860 to 885 kg/m³ for vegetable oil methyl esters increases the flash point from 401 to 453 K, and the increases are slightly regular.     

Hydroprocessed vegetable oil as a fuel for transportation sector: A review

Renewable fuels produced from vegetable oils are an attractive alternative to fossil-based fuel. Different type of fuels can be derived from these triglycerides. One of them is biodiesel which is a mono alkyl ester of the vegetable oil. The biodiesel is produced by transesterification of the oil with an alcohol in the presence of a catalyst. Another kind of fuel (which is similar to petroleum-derived diesel) can be produced from the vegetable oil using hydroprocessing technique. This method uses elevated temperature and pressure along with a catalyst to produce a fuel termed as ‘renewable diesel’. The fuel produced has properties that are beneficial for the engine as well as the environment. It has high cetane number, low density, excellent cold flow properties and same materials can be used as are used for engine running on petrodiesel. It can effectively reduce NOx, PM, HC, CO emissions and unregulated emissions as well as greenhouse gases as compared to diesel. The fuel is also beneficial for the after-treatment systems. Trials in the field have shown that the volumetric fuel consumption of renewable diesel is higher than petrodiesel and nearly proportional to the volumetric heating value. The present review focuses on the hydroprocessing technique used for the renewable diesel production and the effect of different parameters such as catalyst, reaction temperature, hydrogen pressure, liquid hourly space velocity (LHSV) and H₂/oil ratio on oil conversion, diesel selectivity, and isomerization. The review also summarizes the effect; renewable diesel has on combustion, performance, and emission characteristics of a compression ignition engine.