共查询到19条相似文献,搜索用时 125 毫秒
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对五轴联动加工中心主轴系统进行动力学仿真分析,对原主轴系统的轴承支承系统和主轴结构进行了动态优化设计。提出了双排轴承的设计方案。对于主轴结构,论文建立了以主轴前端动态变形最小为目标函数的优化模型,并对主轴结构进行了优化设计,从而提高了主轴系统的静力学和动力学特性,满足了设计要求。 相似文献
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本文以车床主轴为研究对象,应用有限元和实验建立轴和支撑系统的动力学模型。采用计算机仿真技术,研究轴承等效径向(轴向)刚度与阻尼参数、轴承预紧力、跨距,附加集中质量和阻尼等设计参数对主轴系统动力特性的影响规律, 为主轴系统的动态优化设计进行了有意的探索。 相似文献
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主轴系统结构设计参数对其动力特性影响研究 总被引:8,自引:0,他引:8
文章以某车床主轴为研究对象,应用有限元和实验建立轴和支撑系统的动力学模型。采用计算机仿真技术,研究轴承等效径向(轴向)风度与阻尼参数、轴承预紧力、跨距,附加集中质量和阻尼等设计参数对主轴系统动力特性的影响规律,为主轴系统的动态优化设计进行了有意的探索。 相似文献
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《机械制造与自动化》2017,(1):25-28
通过对重型卧式数控车床主轴-滚动轴承系统的研究,建立了前支承为双列圆锥滚子轴承,后支承为单列圆锥滚子轴承的主轴系统的动力学微分方程。通过改变圆锥滚子轴承内滚道接触角、圆锥滚子的半锥角、主轴系统角频率和滚子数量,在考虑与轴承性能参数有关的变刚度和变阻尼系数的基础上,得到这些参数对主轴—轴承系统的影响。为机床主轴系统的优化设计提供理论依据。 相似文献
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空气静压电主轴是数控机床的关键功能部件之一,主要围绕其动态特性进行分析研究。首先,针对空气静压电主轴结构及轴承结构进行分析。然后,基于空气静压电主轴的动力学建模,对其进行模态分析和谐响应分析。最后,针对空气静压电主轴进行动态测试实验,并对比仿真分析结果和实验测试结果。研究表明载荷的大小决定了空气静压轴承的偏心率,同时对电主轴前端的刚度起决定性作用。谐响应分析表明在主轴固有频率左右,空气静压电主轴前端的振动位移较大。 相似文献
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高性能电主轴包括电机驱动与控制系统、主轴轴承系统、润滑与冷却系统、轴承预紧系统等多种重要部件,其中轴承预紧力技术是电主轴的关键技术之一.论文对不同预紧力下的主轴轴承刚度进行了理论计算,并对不同轴承预紧力下的主轴轴承系统进行了模态和谐响应分析.结果表明;随着轴承预紧力的增加,轴承刚度逐渐增大,轴系固有频率逐渐增大,主轴前端和后端径向响应位移逐渐减小,主轴中间径向响应位移则逐渐增大. 相似文献
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Jui-Pin Hung Yuan-Lung Lai Tzuo-Liang Luo Hsin-Chuan Su 《The International Journal of Advanced Manufacturing Technology》2013,68(9-12):2393-2405
Chatter vibration has been a troublesome problem for a machine tool toward the high precision and high-speed machining. Essentially, the machining performance is determined by the dynamic characteristics of the machine tool structure and dynamics of cutting process of spindle tool. Prediction of the dynamic behavior at spindle tool tip is therefore of importance for assessing the machining stability of a machine tool at design stage. This study was aimed to evaluate the machining stability of a vertical milling system under the interactive influence of the spindle unit and the machine frame structure. To this end, a realistic finite element model of a vertical milling tool was generated by incorporating the spindle-bearing model into the head stock mounted on machine frame. The influences of the dynamics of spindle-bearing system and the machine frame structure were investigated respectively. Current results show that the machine tool spindle system demonstrates different dynamic behaviors at different frequency ranges, which are also characterized as structural modes and spindle modes, respectively. In particular, the maximum compliance of spindle tool tip was found to occur at the bending vibrations of spindle shaft and vary with the preload amount of spindle bearing. The machining stabilities were predicted to different extent, depending on the exciting modes which could be related to the influences of machine frame and spindle unit. 相似文献
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高速电主轴动态设计方法 总被引:5,自引:0,他引:5
蒋书运 《世界制造技术与装备市场》2004,120(5):54-56
基于传递矩阵法与滚动轴承分析理论,研究高速电主轴的轴系动态特性分析方法,用Matlab工具研发了一套电主轴动态分析与设计通用软件。以某高速磨削用电主轴为例,完成其动态分析与结构优选设计。结果表明:所提出的电主轴动态设计方法可行,研发的高速电主轴动态设计通用软件可成功地用于产品设计。 相似文献
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介绍了紧凑型高速电主轴的结构设计,建立了主轴-拉刀机构双转子系统模型,研究了电主轴拉刀机构的静动态特性,得到了工作状态下电主轴的静态位移、振型、固有频率以及关键点的响应位移。对主轴-拉刀材料、轴承预紧力、轴承组跨距、主轴-拉刀接触刚度以及主轴-刀柄接触刚度等参数进行优化设计。结果表明优化后电主轴的静动刚度均满足要求、固有频率提高、电主轴安全工作频率区间增大。电主轴模态测试结果证明了以上结果的可靠性。该研究为紧凑型高速电主轴的设计提供了理论基础。 相似文献
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《中国机械工程》1999,10(3):K4810
Dynamic performance of a ceramic bearing
spindle unit is studied in this paper. It is found that the damping coefficients of the
ceramic bearing spindle unit are smaller than those of the steel bearing one,direct
mobility in the front nose of the ceramic bearing spindle unit is larger than that of the
steel bearing one after the experimental modal analysis for a standard spindle unit. The
experimental results provide a scientific basis for the dynamic design of high speed and
extra-high speed machine tool with the bearing spindle units. 相似文献
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A key component of ultra-precision machine tools is the spindle. The motivation for this study was to improve machining accuracies in precision cutting and grinding by pursuing improvements in the spindle characteristics by designing a sophisticated spindle with water-lubricated hydrostatic bearings. The static bearing stiffness of the developed spindle was investigated in previous studies. In addition to the static bearing stiffness, the dynamic characteristics regarding bearing stiffness also affect significantly on the machining results. In this study, dynamic characteristics of the developed spindle with water-lubricated hydrostatic bearings were investigated via simulations and experiments. Not only bearing dynamics but also rotor dynamics were considered in this study.In the simulation studies, the spindle dynamic characteristics were analysed based on the transfer matrix method. A spindle rotor supported with hydrostatic bearings was represented by discrete sections of the rotor. The mathematical model of transverse linear vibrations of the spindle rotor was derived with distributed parameters for these discretized rotor sections. As a result of the analysis on the amplitude-frequency characteristic, radial displacements of the rotor due to bearing displacement and bending deformation were defined. Then, the frequency characteristics were represented with Nyquist plots. Resonant frequencies and amplitudes formation in the transverse vibration of the rotor were determined. The influence of rotor bending deformations on spindle compliance was assessed. Furthermore, the study examined the influences of the supply pressure of the lubricating fluid, radial clearance and journal diameter of the hydrostatic bearings on the amplitude of the rotor vibration, and the resonance frequency of the system.Furthermore, the dynamic characteristics of the spindle were examined experimentally. The simulation results were in good agreement with the actual spindle dynamics obtained experimentally. The influence of the structural parameters of the rotor and the operating parameters of the bearings on the spindle dynamic characteristics was also determined. It was verified that the amplitude of the vibration of the rotor overhang part was dominantly affected not by bearing stiffness but by bending stiffness of the bearing journal of the front bearing and the length of the rotor overhang.Then it was verified that the resultant displacement of the rotor in the radial direction due to the influence of the bearing characteristics and the structural effect of the rotor is significantly small. Practical recommendations to improve the spindle design in terms of the dynamic characteristics of the spindle with water-lubricated hydrostatic bearings were also derived. 相似文献