QUALITY CHARACTERISTICS OF LOW-FAT FRANKFURTERS MANUFACTURED WITH POTATO STARCH, FINELY GROUND TOASTED BREAD AND RICE BRAN

Low-fat frankfurters (10% fat, 13% protein) were produced with 3.0% potato starch, finely ground toasted bread and rice bran or their combination. No differences (P > 0.05) were found in processing yield and purge accumulation among treatments of tested ingredients. Potato starch (3.0%) significantly increased the lightness, hardness and skin strength of low-fat frankfurters. Finely ground toasted bread had the highest scores for visual color, external redness, flavor intensity and overall acceptability and improved (P < 0.05) skin strength of frankfurters in comparison to potato starch. Low-fat frankfurters with 3.0% rice bran had the same (P>0.05) visual color scores, redness and textural properties as those produced with potato starch and toasted bread, but lower (P < 0.05) flavor intensity and overall acceptability and were judged as "just acceptable". Decreasing the rice bran from 3.0 to 1.5% and using it in combination with toasted bread (0.75%) and potato starch (0.75%) had an insignificant effect on the flavor intensity and overall acceptability of low-fat frankfurters.     

Optimization of salt, olive oil and pectin level for low-fat frankfurters produced by replacing pork backfat with olive oil

Response surface methodology was used to determine the optimum salt level (1.3-2.1%) and pectin level (0.25-1.0%) when olive oil replaced pork backfat (0-100%) for the production of highly acceptable low-fat frankfurters (9% fat, 13% protein). The test ingredients significantly affected (P<0.05) jelly separation of the batter, skin strength, hardness, saltiness, odour and taste and the overall acceptability of the low-fat frankfurters. Batters with high pectin levels recorded the highest (P<0.05) jelly separation. Low-fat frankfurters with high salt levels tended to have very hard skins and increased (P<0.05) saltiness while those with a high pectin level were very soft, tasted like cream and had the lowest (P<0.05) score for odour and taste. The low-fat frankfurters with 1.8-2.1% salt, 0-35% olive oil and 0.25-0.45% pectin had the highest overall acceptability. However, low-fat frankfurters produced with 1.3% salt, 0.25-0.30% pectin and 80-100% olive oil were also acceptable. Such low-fat frankfurters, compared to commercial products, have a 48% lower salt content (from 2.5 to 1.3%) and 66.6% lower fat content (from 30 to 10%), in which 80-100% of the added fat is olive oil. Further research is needed to improve the acceptability of these frankfurters.     

Sodium lactate and protective culture effects on quality characteristics and shelf-life of low-fat frankfurters produced with olive oil

Low-fat frankfurters (9% fat, 13% protein) were produced with olive oil and four levels of sodium lactate (0, 1, 2, 3%). The level of sodium lactate affected (p < 0.05) moisture and ash content, processing yield, skin strength and saltiness of low-fat frankfurters. Sodium lactate at 2% level appeared to be more beneficial for the production of low-fat frankfurters with olive oil. It had the highest score for flavour intensity and did not negatively affect skin strength, lextural and sensory properties or the colour of frankfurters. Low-fat frankfurters (9% fat, 13% protein) with olive oil, produced with 0% and 2% sodium lactate (SL) and protective culture (PC) and stored under vacuum at 4 °C, were compared with high-fat frankfurters (27% all animal fat, 11% protein). Low-fat frankfurters with olive oil had higher (p < 0.05) moisture and lower (p < 0.05) brine concentration than high-fat frankfurters. PC extended shelf-life of low-fat frankfurters with olive oil from 3 to 4 weeks. 2% SL kept the pH of frankfurters almost constant and extended shelf-life up to 6 weeks compared with 3 and 4 weeks shelf-life for low-fat and high-fat control frankfurters, respectively.     

Evaluation of Some Binders and Fat Substitutes in Low-fat Frankfurters

ABSTRACT: Sensory and Texture Profile Analysis (TPA) were used to evaluate the effects of 8 fat substitutes/binders on the quality of low-fat frankfurters (10% fat) compared to both high-fat (22%) products and low-fat products without fat substitutes. Products with isolated soy protein (ISP), modified waxy maize starch, and isolated muscle protein (IMP) had similar sensory and texture properties to the high-fat products, but the products with ISP and IMP had higher purge loss. Sensory and TPA properties were highly correlated: overall palatability was strongly associated with TPA first bite energy (r = 0.84) and fracturability (r = 0.800). Principal component analysis of the data showed that most of the variation in properties of the products was due to variation in firmness and cohesiveness (83.6%) of the sensory properties and stress-related parameters from the force-deformation curves for TPA (77.6%).     

The effects of carrageenan and pectin on some quality characteristics of low-fat beef frankfurters

Effects of carrageenan (0.3, 0.5, or 0.7%) and carrageenan (0.3, 0.5, or 0.7%) with a pectin gel (20%) on some quality characteristics of low-fat beef frankfurters were evaluated in comparison to a high-fat control (HFC) and a low-fat control (LFC). While low-fat frankfurters had <3.0% fat, 73-76% moisture, 13-14% protein, HFC had 17% fat, 59% moisture, and 14% protein. A reduction of 50-59% in cholesterol was determined in low fat beef frankfurters as compared to HFC (P<0.05). Better process yield and emulsion stability, and less purge were observed with increasing carrageenan concentration. Treatment groups showed higher water holding capacity (WHC) than LFC, and lower WHC than HFC (P<0.05). With increasing carrageenan concentration, WHC increased and penetrometer value decreased in low-fat frankfurters.     

Substituting Olive Oil for Pork Backfat Affects Quality of Low-Fat Frankfurters

Low-fat frankfurters (10% fat), formulated for 10%, 12% and 14% protein, were made with olive oil. Compared to control (27.6% all animal fat, 10.9% protein) they had similar flavor, lower (P<0.05) TBA values and reduced (44.7–47.6%) caloric content, but had lower (P<0.05) processing yield (5.5–6.5%) and overall palatability. Among low-fat treatments, samples with 12% protein had better quality characteristics. The 12% protein frankfurters compared to the control (exccpl for palatability), had similar (P>0.05) sensory attributes and higher (P<0.05) skin strength and improved texture. The treatment with 10% protein had undesirable color and was very soft. That with 14% protein had the same (P>0.05) red color as the control but higher (P<0.05) firmness, skin strength and textural traits and lower (P<0.05) juiciness.     

PRODUCTION OF LOW-FAT FRANKFURTERS WITH VEGETABLE OILS FOLLOWING THE DIETARY GUIDELINES FOR FATTY ACIDS

Low-fat frankfurters (10% fat) were produced with vegetable oils following the dietary guidelines for fatty acids as suggested in the currently recommended diet (CRD) by the American Heart Association, the Grundy diet (GD) and the Mediterranean diet (MD). MD-frankfurters, produced with olive oil (31.82%) and soybean oil (17.51%), had the highest (P<0.05) ratio of monousaturated fatty acids (MUFA)/saturated fatty acids (SFA) minus stearic. CRD-frankfurters, produced mainly with cottonseed oil (40.70%) and soybean oil (6.90%), had the highest (P<0.05) content of polyunsaturated fatty acids (PUFA). GD-frankfurters, produced with cottonseed oil (34.04%) and olive oil (15.19%), had the highest (P<0.05) ratio of (C18:2 n-6)/(C18:3 n-3). Compared to high-fat frankfurters (27% all animal fat), low-fat frankfurters had lower (P<0.05) stearic acid and trans ω-9 oleic acid, higher (P<0.05) content of total PUFA, higher (P<0.05) ratio of (C18:2+C 18:3)/SFA minus stearic acid, and lower cholesterol content (52.60%-59.11%), were darker, redder and more yellow, firmer and less juicy, but had similar overall acceptabily.     

Storage stability of low-fat beef frankfurters formulated with carrageenan or carrageenan with pectin

Storage stability of low-fat frankfurters (<3.0 fat content) formulated with carrageenan (0.3, 0.5, and 0.7%) or carrageenan with a pectin gel (PG) (20%) was examined during 49-day refrigerated storage. Low fat frankfurters had higher bacterial growth than high-fat control (HFC) over the refrigerated storage due to higher water activity resulting from extra water addition. While there was no change in the pH of low-fat frankfurters initially due to carrageenan or PG incorporation, the most noticeable pH decline was observed in PG-added frankfurters followed by only carrageenan added ones over the storage period. HFC had the highest (P<0.05) TBA value and the lowest redness index (a(?)/b(?)) all the time as compared with carrageenan or carrageenan and PG added low-fat frankfurters. Low-fat frankfurters formulated with either carrageenan or carrageenan with PG had acceptable sensory scores.     

Protein molecular interactions involved in the formation of frankfurters: Effect of fat level and heating rate

The effect of the heating rate (0.55, 1.10 and 1.90 °C/min) on the types of interactions and proteins involved in emulsifying and gelation processes of high-fat (23%) and low-fat (9%) frankfurters was evaluated by means of a selective soluble protein study and SDS electrophoresis. The selective soluble protein analysis showed that with both fat levels alike, the molecular associations involved in the formation of the gel/emulsion network were hydrophobic interactions and hydrogen bridges, which are equally involved in protein denaturation and aggregation. It also showed that oxidation of the sulphydryl groups could facilitate molecule aggregation. Non-disulphide covalent bonds also play an essential role in the properties of frankfurters. Electrophoresis analysis showed that myosin heavy chain (MHC) and actin (A) were involved in both emulsifying and gelation processes of low-fat and high-fat frankfurters.     

以多糖为基质的脂肪模拟物替代动物脂肪在法兰克福香肠中的应用

将以多糖（魔芋粉、κ-卡拉胶和大麦β-葡聚糖）为基质的脂肪模拟物分别以20%、40%、60%和80%的比例替代猪脂肪用于法兰克福香肠生产中,探讨猪脂肪的不同替代比例对法兰克福香肠品质特性和感官特性的影响。结果表明,随着脂肪模拟物替代比例的增加,香肠的水分含量和碳水化合物含量显著增加（P<0.05）,而总脂质含量、蛋白含量、灰分含量、能量值和脂肪卡路里值显著降低（P<0.05）。而且,随着脂肪替代物替代量的增加,香肠的蒸煮损失率、乳化稳定性显著降低（P<0.05）,亮度值增加,硬度以及咀嚼性降低。另外,低场核磁结果表明替代脂肪能够显著缩短香肠的弛豫时间（P<0.05）,说明其能增强蛋白质网络对水分子的束缚能力。然而,较高的脂肪替代比例（60%和80%）显著降低肉糜在加热终点的储能模量（G′）和损失模量（G′′）（ P<0.05）,而且降低了法兰克福香肠的总体可接受性。上述研究结果表明,以多糖为基质的脂肪模拟物能够在法兰克福香肠中部分替代猪脂肪,且以40%的替代比例为最佳。     

Effects of Reduced Salt (NaCI) Levels on Sensory and Instrumental Evaluation of Frankfurters

Frankfurters were manufactured with beef-pork mixtures using commercial procedures and varying levels (2.5%, 2.0%, 1.5%, 1.0%) of two types of NaCl (granulated, flake). Parameters investigated were sensory color, texture, flavor and overall acceptability, and instrumental texture and color during storage at 8°C. Sensory scores for color were acceptable and similar among treatments with varying salt levels, except for products with 1.0% salt. As emulsion stability decreased, however, frankfurter skin color became darker. In general, a reduction in salt by more than 20% (<2.0% salt) resulted in frankfurters of softer and less firm texture. Scores for flavor and overall acceptability were lower (P<0.05) for frankfurters with 1.5% or 1.0% vs 2.5% salt and deteriorated with increasing storage for all salt treatments. Flavor deterioration with storage was more pronounced in products with reduced salt levels (1.5% and 1.0%).     

Low-fat, High Added Water Bologna from Massaged, Minced Batter

Bolognas were manufactured to produce a high-fat (30% fat), 10% added water (AW) formulation and three low-fat treatments which contained 10% fat/30% AW. Lean and fat trim for the low-fat treatments were blended and minced before massaging intermittently (10 min on/20 min off) for 0, 2.5 and 5.0 hr. Massaging did not affect pH or cook/chill losses but increased batter viscosity. Massaging generally increased purge accumulation, regardless of degree of vacuumization. Sensory and instrumental determinations indicated massaging up to 2.5 hr increased (P<0.05) cohesiveness. In addition, particle definition was decreased. There were no differences (P>0.05) in hardness among low-fat treatments. Massaging resulted in low-fat products that were less cohesive, softer, and more juicy than high-fat bologna.     

Quality of Reduced-Fat Frankfurter Modified by Konjac–Starch Mixed Gels

ABSTRACT:  Konjac–potato starch mixed gels were incorporated into reduced-fat (18%) frankfurters and compared with reduced-fat (18% fat, C18) and high-fat (28% fat, C28) controls for textural, sensory properties, and storage stability. At the same konjac concentration, increasing starch level resulted in lower G' (storage modulus) and G" (loss modulus) of the konjac–potato starch mixtures leading to more elastic-mixed gels. No differences in textural hardness among gel-added treatments were noticed. C28 had the lowest sensory firmness and highest juiciness scores. C18 and gel-added treatments had similar juiciness and firmness scores, and all treatments did not differ in overall acceptability.     

Effects of fat level, tapioca starch and whey protein on frankfurters formulated with 5% and 12% fat

The effects of fat level (5% and 12%), tapioca starch and whey protein on the hydration/ binding properties, colour, textural and sensory characteristics of frankfurters were investigated. Decreasing the fat content increased cook loss and decreased emulsion stability and product lightness. Fat reduction increased smoke, spice and salt intensities and increased overall flavour intensity and juiciness. Texture profile analysis (TPA) indicated that fat reduction decreased gumminess and cohesiveness but the other parameters measured were unaffected. Addition of tapioca starch or whey protein reduced cook loss and increased emulsion stability. Whey protein did not effect the sensory characteristics but tapioca starch increased overall flavour intensity. Both ingredients increased hardness, adhesiveness, gumminess and chewiness as measured by TPA. Two-factor interactions between fat level and ingredient were observed for several parameters. The results indicate that both ingredients can partially offset some of the changes which occur in low-fat frankfurters when fat is replaced with added water and protein level is constant.     

EFFECTIVENESS OF SELECTED ADJUNCTS ON PROCESSING AND SENSORY CHARACTERISTICS OF EXTRA LEAN FRANKFURTERS

The effects of maximum levels of selected additives in extra lean frankfurters (<3% fat) were studied. Seven treatments, with four replications each, were evaluated at three time periods (0, 30 and 60 days) in a randomized complete block design. The treatments consisted of: control; kappa-carrageenan; hydroxypropyl methylcellulose (HPMC); high methoxy pectin (pectin); an acid modified food starch; sodium lactate; and acid enzyme deheated mustard. All treatment frankfurters had higher (P<0.05) yields than the controls. The pectin product had an unacceptable extremely soft, smooth pasty texture. Pectin and HPMC products had the lowest (P<0.05) purge at 60 days. In general, the addition of some appropriate additive or additives to low-fat sausage products appears to be appropriate to increase processing yields, reduce cost and help bind free water so long as the additive or additives do not adversely affect other properties of the product.     

Cottonseed Proteins in Frankfurters: Effect on pH, Cured Color, and Sensory and Physical Properties

Frankfurter-type sausages were made in which 5%, 10%, or 15% of the meat was replaced with the following cottonseed-derived protein products: genetically glandless cottonseed flour (CF); liquid cyclone processed deglanded cottonseed flour (LCPC); genetically glandless cottonseed storage protein isolate (CI). All-meat controls (0% cottonseed protein additive) were formulated at each replacement level with fat contents equivalent to those of the cottonseed protein-added frankfurters. Compared to all-meat controls, frankfurters made with increasing levels of cottonseed proteins generally had higher pH values, less cured color, less firmness of skin, softer texture, and were less desirable as judged by sensory panels. At the 10% and 15% replacement levels, frankfurters containing LCPC, had significantly (P < 0.05) lower scores for external and internal visual color, overall satisfaction and bioyield and rupture force values than did Cl-added frankfurters. Simple correlation coefficients suggest that significantly (P < 0.05) correlated responses exist within and across replacement levels between pH and sensory panel scores, Instron values and visual color scores.     

Physicochemical and sensory properties of healthier frankfurters as affected by walnut and fat content

This study evaluates the physicochemical and sensory properties of healthier frankfurters with 25% added walnut (WF) versus low-fat frankfurters (6% pork fat) (LF) and traditional frankfurters (18% pork fat) (NF). Results reveal that cooking losses were unaffected (p ? 0.05) by the formulation of frankfurters. The addition of walnut led to higher (p < 0.05) redness and yellowness values, while colour parameters did not differ significantly between LF and NF sausages. Frankfurters with added walnut (WF) presented higher (p < 0.05) hardness and chewiness values than LF and NF frankfurters. Differences in composition were also accompanied by changes in the microstructure of the gel/emulsions. Frankfurters with added walnut presented a flavour significantly different from meat and scored lower (p < 0.05) on texture preferences. However, all frankfurters scored the same for overall acceptability.     

Effects of replacing pork back fat with vegetable oils and rice bran fiber on the quality of reduced-fat frankfurters

The effects of substituting olive, grape seed, corn, canola, or soybean oil and rice bran fiber on the chemical composition, cooking characteristics, fatty acid composition, and sensory properties of low-fat frankfurters were investigated. Ten percent of the total fat content of frankfurters with a total fat content of 30% (control) was partially replaced by one of the vegetable oils to reduce the pork fat content by 10%. The moisture and ash content of low-fat frankfurters with vegetable oil and rice bran fiber were all higher than the control (P < 0.05). Low-fat frankfurters had reduced-fat content, energy values, cholesterol and trans-fat levels, and increased pH, cooking yield and TBA values compared to the controls (P < 0.05). Low-fat frankfurters with reduced-fat content plus rice bran fiber had sensory properties similar to control frankfurters containing pork fat.     

Influence of protein isolate from lupin seeds (Lupinus albus ssp. Graecus) on processing and quality characteristics of frankfurters

Lupin protein isolate (92% protein) from seeds of Lupinus albus ssp. Graecus (LSPI) was used as powder ingredient for the manufacture of frankfurters at levels 0, 1, 2 and 3% of the formulation weight. Additional 1% water was added during batter formulation to each 1% protein used. LSPI increased (P < 0.05) the pH and viscosity of batter and reduced the jelly separation. Increasing the LSPI level resulted in higher (P < 0.05) processing yield and lower (P < 0.05) purge accumulation, redness and visual colour scores and hardness of frankfurters. Significant differences in overall acceptability were not found among the control and frankfurters with 1% and 2% LSPI. Frankfurters with 3% LSPI were judged as unacceptable. Incorporation of LSPI at 1% level either in hydrated form or as stabilizer in pre-emulsified fat improved the processing characteristics and overall acceptability of frankfurters made with LSPI as powder ingredient and did not affect the color and texture.     

Effects of oat fibre and carrageenan on the texture of frankfurters formulated with low and high fat

 The effects of fat level (5, 12 and 30%), carrageenan and oat fibre on the texture of frankfurters were evaluated using mechanical properties and sensory (taste panel) methods. Textural profile analysis (TPA) indicated that fat reduction decreased hardness, adhesiveness, gumminess and chewiness. In contrast, springiness increased when the fat content was reduced from 30% to 5%. No relationships between fat content and either Warner-Bratzler or Kramer shear parameters were found. Carrageenan and oat fibre differed in their effects on TPA values but the latter was more effective at improving texture. Taste panellists did not detect any differences in hardness, springiness or gumminess when fat was reduced from 30% to 5%, although increases in cohesiveness, chewiness, moisture release and lumpiness were observed. Overall acceptability of the texture decreased as the fat level was reduced. Carrageenan and oat fibre improved the acceptability of the 12% fat frankfurters, but neither ingredient offset the detrimental effects on acceptability of the texture when fat was reduced to 5%. The results demonstrate that carrageenan and oat fibre can partially offset some of the textural changes (juiciness, cohesiveness, lumpiness) which occur in low-fat frankfurters when added water replaces fat and the protein level remains constant. Received: 10 May 1999 / Revised version: 9 August 1999