高性能陶瓷成型工艺进展

本文论述了高性能陶瓷成型工艺的和重要性，重点介绍了陶瓷胶态成型工艺的研究进展及陶瓷成型工艺的最新动向，提出了瓷成型工艺研究中必须重视和加强的若干研究领域。     

精密陶瓷原位凝固制备技术的研究

七十年代末，世界范围内伴随着陶瓷热机部件的热潮，精密陶瓷受到了各国政府、研究部门及产业界的充分重视。进入九十年代后，精密陶瓷的发展遇到了许多问题，其中形状复杂结构部件的成型工艺是制造高性能陶瓷材料最为关键的环节之一。本文综合分析了近年来精密陶瓷成型工艺的研究进展，着重强调指出砂位凝固成型技术是保证坯体均匀性和解决高性能陶瓷可靠性的重要环节，同时，指出成型工艺今后需要加强和解决的几个关键技术。     

陶瓷注射成型研究进展

陶瓷注射成型是一种近净尺寸陶瓷可塑成型方法，是当今国际上发展最快、应用最广的陶瓷零部件精密制造技术。清华大学新型陶瓷与精细工艺国家重点实验室近十年一直致力于陶瓷注射成型的研究，本文将介绍我们在这一领域取得的进展。     

陶瓷现代成型技术的研究进展

分析了成型工艺在陶瓷制备中的重要作用和高质量的陶瓷坯体对成型工艺的基本要求，评述了国内外陶瓷现代成型技术，着重介绍了离心沉积成型、电泳沉积成型、离心注浆成型、注射成型、胶态成型和快速自动成型等新工艺，讨论了上述成型方法的基本原理和特点，指出了陶瓷成型技术的发展思路。     

高技术陶瓷成型方法及特点

介绍了几种高技术陶瓷的成型方法，并对其工作原理、成型特点作了简要说明，同时对技术陶瓷成型过程中泥浆制备特点、成型特点及产品具有的特殊性进行了分析。     

陶瓷直接凝固注模（DCC）成型

直接凝固注模式型（ＤＣＣ）是一种陶瓷净尺寸胶态成型方法，ＤＣＣ成型的坯体具有成型密度高，密度及组分分布均匀，不含或只含少量有机物等特点，本文了ＤＣＣ成型的原理、成型过程及特点。     

陶瓷材料成型工艺研究新进展

陶瓷制造经历数千年历史，当前阻碍陶瓷材料进一步发展的关键之一是成型工艺技术没有突破。本文介绍了胶态成型，固体无模成型工艺及气态成型，对上述工艺的原理、工艺过程及特点进行比较，提出了陶瓷成型工艺的关键问题。并介绍了水基非塑性浆料的注射成型新工艺。     

结构陶瓷部件的压滤成型工艺

本文简要介绍了结构陶瓷部件的压滤成型工艺原理，浆料体系及性能、成型压力参数、模型材料及模型结构和坯体干燥等，讨论了影响压滤成型及成型体均匀性的一些因素，并介绍了一种提高压滤成型坯体均匀性的同步超声波辅助压滤成型。     

陶瓷成型用塑料模具的研究

研究了塑料代替石膏制造陶瓷成型模具的烧结成型，材料选择和工艺控制，进行了性能比较和应用试验。     

陶瓷成型方法研究

中国的陶瓷文化历经几千年的时间,在世界范围内都具有举足轻重的地位.陶瓷成型是陶瓷制造的工序之一,自古以来就有很多种陶瓷成型的方法,也各有优点以及缺点.陶瓷器的形状、大小、功能各有不同,因而有多种成型方法.本文就几种陶瓷成型的方法进行研究,以期对当代的陶瓷成型具有借鉴作用.     

陶瓷墙地砖干法造粒过程坯料粉体成形与造粒室转速的影响

为分析陶瓷墙地砖干法造粒过程坯料粉体成形与造粒室转速的关系.基于欧拉-欧拉双流体模型模拟陶瓷干法造粒混料过程数理模型,同时对坯料粉体粗糙度、粉体级配及粉体流动性指数进行实验分析,验证数值模拟的正确性.当造粒室转速分别为120 RPM、140 RPM、160 RPM时,坯料粉体体积分布大小基本保持不变,坯料粉体均匀性和分散性逐渐变好,团聚现象逐渐消失;当造粒室转速分别为180 RPM、200 RPM时,坯料粉体体积分布大小仍基本保持不变,坯料粉体均匀性和分散性逐渐变差,团聚现象逐渐明显.实验结果表明:当造粒室转速分别为120 RPM、140 RPM、160 RPM、180 RPM、200 RPM时,坯料粉体粗糙度系数平均值依次为1.79、1.77、1.68、1.74、1.78;粉体级配百分比依次为73％、77％、89％、80％、72％;流动性指数依次为63.54、66.95、69.75、68.32、67.21.综合分析说明:造粒室转速为160 RPM时,坯料粉体均匀性和分散性良好,且无明显团聚现象,此时坯料粉体粗糙度系数平均值最小、粉体级配百分比最高、流动性指数最大,即造粒效果最好.     

尿素设备腐蚀的影响因素分析及防腐措施

针对尿素生产的特点,分析了对尿素设备腐蚀的影响因素:介质温度、氨碳摩尔比、水碳摩尔比、氨基甲酸铵溶液浓度、氧含量、硫含量、氯离子含量和介质流速等。提出了正常生产和停车封塔2种情况下的防腐措施。正常生产期间要严格控制如下指标:操作温度、系统的加氧量、硫含量、氯离子含量、氨碳比和水碳比;停车期间要严格控制系统的氨碳比和水碳比,同时根据不同状况来确定停车封塔时间。     

煤矸石主要污染组分静态溶出规律研究

为研究煤矸石主要污染组分在不同淋溶条件下溶出规律,本研究以辽宁某煤矿煤矸石为实验材料,通过静态淋溶实验,结合XRD、SEM检测技术,综合分析煤矸石中Cl-、总硬度、Cu、Zn等主要污染组分溶出量在不同固液比、pH值、粒径、是否搅动条件下随时间变化的规律.实验结果表明:污染组分溶出量受淋溶条件变化的影响较明显,且在固液比为1:5、pH值为5.3、粒径小于5 mm、间歇性搅动条件下,Cl-和总硬度的溶出量变化较明显;淋溶初期,由于煤矸石表面风化,污染组分溶出速率较大;淋溶过程中,污染组分赋存状态的不同使其溶出效果不同,且由于二次相的形成,胶体和煤矸石中粘土的吸附作用,污染组分溶出量存在一定程度的波动.     

Some gas phase reactions during the firing of magnesite-chromite refractories in a tunnel kiln

Conclusions A correlation is shown between the high-temperature, physicochemical processes in basic refractories, changes and reactions in the gaseous phase, and the nature of the wear of the roof of a tunnel kiln.As a result of dissociation, oxidation, and volatilization the waste gases are enriched with vapors of alkalis, CrO₃, sulfur trioxide, and oxides of iron and magnesium, and become corrosive with respect to the kiln lining. The reaction of the oxides vapors with each other and with the lining of the roof and their condensation determines the nature of the wear in the magnesite-chromite refractories, the chemical and mineral compositions of the resulting deposits and crusts. The main source of alkalis and sulfur trioxide is the sulfite yeast dregs (sulfite lye) present in the goods being fired.We determined the temperature relationship with the composition and amounts of deposits and crusts. Carcase and skeletal deposits and crusts formed on the firing section of the kiln, mainly periclase and spinel compositions; in the warming-up section the deposits were brittle, granulated, consisting of sulfates, chromates, chromium oxide, periclase, and spinels.It was found that the deposits on the walls of the pores in the MKhS refractories consist of sulfates and chromates, forming solid solutions.Translated from Ogneupory, No. 5, pp. 13–16, May, 1980.     

锅炉化学清洗过程监督的意义与要点

从锅炉设备结构特点、清洗结果评定方法、技术人员专业水平、清洗工作的市场因素等方面,分析了加强锅炉化学清洗的过程监督的意义;用全过程技术监督的思想,分析了资质与能力、技术方案、临时系统、药品控制、清洗过程监控、清洗结果评估、总结报告各环节技术监督的要点。     

Experimental technology for manufacturing ceramic articles

The production of ceramic articles includes five principal operations, namely, preparation of the powder, pressing of the preform, its treatment, sintering, and grinding. If it is necessary to increase the adaptability to manufacture and improve the physicomechanical properties of the sintered material, the operations of hydrostatic treatment of the powder, preliminary sintering of the preforms, repeated mechanical treatment, etc. can be added. The technology is used for manufacturing the working part of cutting tools, dies, tools for shaping alloys of nonferrous metals, bearings, hinges, valves, ball locks, nozzles of hydromonitors, parts of pressing molds, lining parts, milling bodies, etc.Translated from Ogneupory i Tekhnicheskaya Keramika, No. 6, pp. 25 – 27, June, 1996.     

高浓度二氧化碳入侵对土壤理化性质的影响

在地质储存CO_2(GCS)泄漏对生态环境的影响中,土壤作为生态系统中物质与能量交换的主要介质,其理化性质的变化研究尤为重要。采用人工模拟CO_2泄漏地表的方式,并分析土壤pH值、总有机碳、氮、磷、钾、水溶性盐浓度的变化及地表植物响应。结果表明:CO_2入侵使土壤总有机碳相比于对照增加了1.56%~43.75%,总氮下降了0.88%~13.25%,氨氮与硝氮也同比下降,磷、钾、水溶性盐总体也是减少的,但土壤pH值有所上升,且各植物长势均较好,尤其是豌豆与萝卜的生长较好。结论:高浓度CO_2入侵会对土壤理化性质产生一定影响,而且对植物的生长有促进作用。     

Nanotechnology and nanotoxicology in retinopathy

Nanoparticles are nanometer-scaled particles, and can be utilized in the form of nanocapsules, nanoconjugates, or nanoparticles themselves for the treatment of retinopathy, including angiogensis-related blindness, retinal degeneration, and uveitis. They are thought to improve the bioavailability in the retina and the permeability of therapeutic molecules across the barriers of the eye, such as the cornea, conjunctiva, and especially, blood-retinal barriers (BRBs). However, consisting of multiple neuronal cells, the retina can be the target of neuronal toxicity of nanoparticles, in common with the central and peripheral nervous system. Furthermore, the ability of nanoparticles to pass through the BRBs might increase the possibility of toxicity, simultaneously promoting distribution in the retinal layers. In this regard, we discussed nanotechnology and nanotoxicology in the treatment of retinopathy.     

Service of refractories in a blast furnace shaft

Conclusions The destruction of the refractory structure of a blast furnace depends on the properties of the refractory, the system of cooling the lining, the furnace operating cycle, the action of alkalis, primary slags, zincite, and sooty carbon, the running of the furnace, the thermal stresses in the structure, abrasion of the batch, and other factors.To increase the life of the shaft lining in a blast furnace it is necessary to use dense, high-fired brick for the structure, prepared on the basis of high-grade kaolin raw materials with the minimum content of fluxing oxides; to use the best system of cooling the shaft; and to stabilize the blast furnace working cycle, especially during the first period of operation after the blow right up to complete drying-out of the refractory structure.Translated from Ogneupory, No. 7, pp. 28–37, July, 1968.     

Oxydation electrochimique de l'ethylene en solution aqueuse a des electrodes d'or

A systematic study has been made of the influence on the nature and quantity of products formed by electro-oxidation with gold electrodes of aqueous solutions of ethylene, the pH, the potential applied to the electrode, the temperature and the rate of electrolysis.Details have been given, whatever the experimental conditions, of the formation of dosable quantities of acetaldehyde, glyoxal, glycolaldehyde, formaldehyde, acetic acid, oxalic acid and carbonic acid gas.Beginning with the distribution of these various products in correlation with the various parameters, a possible mechanism has been suggested for the electro-oxidation of ethylene with gold electrodes, with the formation on the electrode of a species of activated or protonized acetaldehyde.