Temperature effects on the fracture behavior and tensile properties of silane-treated clay/epoxy nanocomposites

We investigated the effects of clay silane treatment on the fracture behaviors of clay/epoxy nanocomposites by comparing the compliance, critical fracture load, and fracture toughness of silane-treated samples with those of untreated samples. The fracture toughnesses of untreated and silane-treated clay/epoxy nanocomposites were 8.52 J/m² and 15.55 J/m², respectively, corresponding to an 82% increase in fracture toughness after clay silane treatment. Tensile tests were performed at ?30 °C, 25 °C, 40 °C, and 70 °C. Tensile strength and elastic modulus were higher at ?30 °C than at 25 °C for both samples. However, the tensile properties decreased as temperature increased for both samples. In particular, at 70 °C, the tensile properties were less than 10% of the original value at room temperature, independent of surface treatment. The fracture and tensile properties of silane-treated clay/epoxy nanocomposites increased due to good dispersion of the clay in epoxy and improvement in interfacial adhesive strength between epoxy and clay layers.     

Influence of thermal conditions on the tensile properties of basalt fiber reinforced polypropylene–clay nanocomposites

In this paper, a comparative study on the tensile properties of clay reinforced polypropylene (PP) nanocomposites (PPCN) and chopped basalt fiber reinforced PP–clay nanocomposites (PPCN-B) is presented. PP matrix are filled with 1, 3 and 5 wt.% of nanoclays. The ultimate tensile strength, yield strength, Young’s modulus and toughness are measured at various temperature conditions. The thermal conditions are included the room temperature (RT), low temperature (LT) and high temperature (HT). The basal spacing of clay in the composites is measured by X-ray diffraction (XRD). Nanoscale morphology of the samples is observed by transmission electron microscopy (TEM). Addition of nanoclay improves the yield strength and Young’s modulus of PPCN and PPCN-B; however, it reduces the ultimate tensile strength. Furthermore, the addition of chopped basalt fibers to PPCN improves the Young’s modulus of the composites. The Young’s modulus and the yield strength of both PPCN and PPCN-B are significantly high at LT (−196 °C), descend at RT (25 °C) and then low at HT (120 °C).     

Influence of the process parameters on the mechanical properties of engineering biocomposites using a twin-screw extruder

The utilization of bio-based engineering polymers as a matrix material for cellulosic fiber reinforced composites has become an important focus in materials research. This is due to a rising demand for sustainable materials from renewable resources. In addition to this aspect, the bio-based materials provide an advantage for lightweight applications with their lower density. In this investigation, the completely bio-based polyamide 10.10, with a melting point above 200 °C, was used as a polymer matrix. Chopped man-made cellulose fibers (Cordenka CR-Type) were investigated as reinforcement for use in injection molded applications. A co-rotating twin-screw extruder with a screw-diameter of 18 mm was used for compounding. It was verified that reinforcing polyamide 10.10 with 20 wt% and 30 wt% cellulosic fibers is possible, resulting in an increase of impact and tensile properties. Furthermore, it was shown that the temperatures and screw-configurations of the twin-screw extruder only result in different fiber length distributions but in minor differences of the morphological structure and mechanical properties of PA 10.10 with 20 wt% fibers. Compounds with 30 wt% cellulose fibers show significant higher impact properties that those with 30 wt% glass fibers.     

Mechanically improved and optically transparent polycarbonate/clay nanocomposites using phosphonium modified organoclay

The present study deals with the properties of polycarbonate (PC)/clay nanocomposites prepared through melt and solution blending at two different clay loadings (0.5 phr and 1 phr) with preserved optical transparency of PC. The organoclay was prepared by exchanging the Na⁺ ions presented in the clay galleries of Na-MMT with butyltriphenylphosphonium (BuTPP⁺) ions, and denoted as BuTPP-MMT. The outstanding thermal stability of the BuTPP-MMT (∼1.44 wt% loss at 280 °C, after 20 min), concomitant with the increase in gallery height from 1.24 nm to 1.83 nm, proved its potentiality as nanofiller for melt-blending with PC. The X-ray diffraction analysis (XRD) revealed the destruction of the ordered geometry of aluminosilicate layers in the nanocomposites. However, from direct visualization through transmission electron microscopy, a discernible amount of clay was found to be localised in PC matrix in the 1 phr clay loaded nanocomposites (TEM). The differential scanning calorimetric (DSC) study revealed a nominal increase in glass transition temperature (T_g) of the PC in the nanocomposites. The thermal stability of the nanocomposites was increased with increase in clay loading. The nanocomposites possessed improved tensile strength and modulus than that of the virgin PC and the properties were related to the amount of clay loading and degree of clay dispersion. The dynamic mechanical analysis (DMA) revealed that the storage modulus increased in both the glassy and rubbery region with increase in clay loadings in the nanocomposites. Moreover, the optical transparency of the PC was retained in the PC/clay nanocomposites without development of any colour in the nanocomposites.     

Synthesis and properties of sandwiched films of epoxy resin and graphene/cellulose nanowhiskers paper

Graphene (GN)-based composite paper containing 10 wt.% cellulose nanowhiskers (CNWs) exhibiting a tensile strength of 31.3 MPa and electrical conductivity of 16 800 S/m was prepared by ultrasonicating commercial GN powders in aqueous CNWs suspension. GN/CNWs freestanding paper was applied to prepare the sandwiched films by dip coating method. The sandwiched films showed enhanced tensile strength by over two times higher than the neat resins. The moduli of the sandwiched films were around 300 times of the pure resins due to the high content of GN/CNWs paper. The glass transition temperature of the sandwiched films increased from 51.2 °C to 57.1 °C for pure epoxy (E888) and SF (E888), and 49.8 °C to 64.8 °C for pure epoxy (650) and SF (650), respectively. The bare conductive GN/CNWs paper was well protected by the epoxy resin coating, which is promising in the application as anti-static materials, electromagnetic interference (EMI) shielding materials.     

Structural and thermal characterization of Moroccan sugar cane bagasse cellulose fibers and their applications as a reinforcing agent in low density polyethylene

Cellulose fibers were isolated from Moroccan sugar cane bagasse by using three distinct stages. Firstly bagasse was subjected to (1) a hot water (70 °C) treatment to eliminate hemicellulose, then to (2) an alkaline aqueous solution (15% of sodium hydroxide (NaOH), 98 °C) treatment to eliminate lignin, and finally to (3) a bleaching stage. Sugar cane bagasse cellulose fibers were analyzed by different complementary analysis (FT-IR; ¹³C NMR and TG). The reinforcing capability of cellulose fibers extracted from sugar cane bagasse was investigated using low density polyethylene as matrix. The cellulosic preparations were free of bound lignin. The intrinsic viscosity, the viscosity average and the molecular weight were respectively 511 ml/g, 1769 and 286578 g/mol. An enhance on mechanical properties of composites was found, a gain of 72% in Young’s modulus at 25 wt.% fiber loading and a gain of 85% in flexural modulus at 25 wt.% fiber loading, as a results of a good interface adhesion between cellulose fibers and matrix.     

Review of the recent developments in cellulose nanocomposite processing

This review addresses the recent developments of the processing of cellulose nanocomposites, focusing on the most used techniques, including solution casting, melt-processing of thermoplastic cellulose nanocomposites and resin impregnation of cellulose nanopapers using thermoset resins. Important techniques, such as partially dissolved cellulose nanocomposites, nanocomposite foams reinforced with nanocellulose, as well as long continuous fibers or filaments, are also addressed. It is shown how the research on cellulose nanocomposites has rapidly increased during the last 10 years, and manufacturing techniques have been developed from simple casting to these more sophisticated methods. To produce cellulose nanocomposites for commercial use, the processing of these materials must be developed from laboratory to industrially viable methods.     

Durability of GFRP nanocomposites subjected to hygrothermal ageing

This paper presents long term durability prediction of 0–5 wt.% nanoclay/vinylester/glass fibre nanocomposites based on their tensile strength retention in accelerated hygrothermal ageing using Arrhenius rate model. The specimens were exposed to 30 °C, 50 °C and 60 °C and 95% relative humidity for 75 days and tested for tensile strength retention as a function of duration of exposure. The predicted tensile strength retentions for one year of ageing of vinylester/glass at 30 °C, 50 °C and 60 °C using Arrhenius rate model were 59%, 48% and 43% respectively. The corresponding strength retentions predicted for 4 wt.% nanoclay/vinylester/glass were 81.1%, 77.9% and 76.4%. Strength retentions for ten years were predicted using the analytical model to assess their long-term performance.     

Assessment of three oxide/oxide ceramic matrix composites: Mechanical performance and effects of heat treatments

Mechanical performance of three oxide/oxide ceramic matrix composites (CMCs) based on Nextel 610 fibers and SiOC, alumina, and mullite/SiOC matrices respectively, is evaluated herein. Tensile strength and stiffness of all materials decreased at 1000 °C and 1200 °C, probably because of degradation of fiber properties beyond 1000 °C. Microstructural changes in the composites during exposure at 1000 °C and 1200 °C for 50 h reduce their flexural strength, fracture toughness and work of fracture. A literature review regarding mechanical properties of several oxide/oxide CMCs revealed lower influence of fiber properties on composite strength compared with elastic modulus. The tested composites exhibit comparable stiffness and strength but higher fracture toughness compared with average values determined from a literature review. Considering CMCs with different compositions, we observed an interesting linear trend between strength and fracture toughness. The validity of the linear relationship between fracture strength and flexural toughness for CMCs is discussed.     

Structure and thermal properties of poly(lactic acid)/cellulose whiskers nanocomposite materials

The goal of this work was to produce nanocomposites based on poly(lactic acid) (PLA) and cellulose nanowhiskers (CNW). The CNW were treated with either tert-butanol or a surfactant in order to find a system that would show flow birefringence in chloroform. The nanocomposites were prepared by incorporating 5 wt% of the different CNW into a PLA matrix using solution casting. Field emission scanning electron microscopy showed that untreated whiskers formed flakes, while tert-butanol treated whiskers formed loose networks during freeze drying. The surfactant treated whiskers showed flow birefringence in chloroform and transmission electron microscopy showed that these whiskers produced a well dispersed nanocomposite. Thermogravimetric analysis indicated that both whiskers and composite materials were thermally stable in the region between 25 °C and 220 °C. The dynamic mechanical thermal analysis showed that both the untreated and the tert-butanol treated whiskers were able to improve the storage modulus of PLA at higher temperatures and a 20 °C shift in the tan δ peak was recorded for the tert-butanol treated whiskers.     

Influence of carbon-fiber felts on the development of carbon–carbon composites

Oxidized PAN-fiber felt was carbonized to 600, 1000, and 1800 °C, respectively. Different carbon/carbon composites (C/C composites) were prepared from oxidized PAN-fiber felt, the carbonized felts, and resol-type phenol–formaldehyde resin. These composites were then carbonized and graphized at temperatures of between 600 and 2400 °C. The C/C composite made with oxidized PAN-fiber felt showed a strong fiber/matrix bonding, and those developed from the carbonized felt (heat-treatment of 1800 °C) showed a poor fiber/matrix bonding. The graphitized composites reinforced with the oxidized PAN-fiber felt resulted in having a high flexural strength (325 MPa), and the graphitized composites reinforced with the carbonized felt (carbonized at 1800 °C) had a low flexural strength (9 MPa). It was found that the stress-orientation promoted the formation of the anisotropic texture around the fibers as well as between the fibers. This felt may very well be able to provide a low-cost route for producing multidimensional C/C composites.     

Properties of Co0.5Ni0.5Fe2O4/carbon nanotubes/polyimide nanocomposites for microwave absorption

High-temperature microwave absorbing materials are of great interest due to their ability to withstand high temperatures. Multi-walled carbon nanotubes (MWNTs) were surface modified by Ar plasma and Co_0.5Ni_0.5Fe₂O₄ nanoparticles were doped onto the surface of the MWNTs by a chemical co-precipitation method. Co_0.5Ni_0.5Fe₂O₄/MWNTs powders were then added to polyimide to prepare nanocomposites for microwave absorption. After plasma modification, the surface of the MWNTs produced carboxyl groups, which are beneficial for interfacial bonding between the MWNTs and PI. The glass transition temperature of the nanocomposites was 261 °C and their thermostability was preserved up to 500 °C. The maximum reflection loss (RL) value of nanocomposites containing 0.75 wt% modified MWNTs was ?24.37 dB and the frequency range where the RL value was less than ?10 dB was 5.1 GHz from 7.8 to 12.9 GHz.     

Environmental effects on the mechanical and thermomechanical properties of aspen fiber–polypropylene composites

The mechanical properties of newly developed aspen fiber–polypropylene composites (APC) were experimentally explored and numerically predicted at the temperatures and humidity that are typical for domestic housing applications. The mechanical properties of APCs with five different fiber-loadings were evaluated at the room temperature, 4 °C, and 40 °C. Environmental effects on the mechanical properties of APCS were experimentally quantified after conditioning the APCs with two different fiber-loadings in the following temperature and humidity for over 7000 h: (1) hot/dry at 40 °C and 30% relative humidity (RH), (2) hot/wet at 40 °C and 82% RH, (3) cold/dry at 4 °C and 30% RH, and (4) cold/wet at 4 °C and 82% RH. The tensile moduli, flexural moduli, and the flexural strength increased as the woodfiber content increased in the composites. However, the tensile strength decreased as the fiber content increased. The tensile strength was shown to slightly improve with an addition of a coupling agent between the aspen fibers and polypropylene. The simple empirical micromechanics Halpin–Tsai model for randomly distributed short fiber reinforced composites was employed to predict the homogenized elastic moduli of APC, by optimizing the interfacial model parameter. Scanning electron microscopy (SEM) micrographs confirmed that an addition of the adhesion promoter maleated anhydride polypropylene (MAPP) between the aspen fibers and polymeric matrix improved the interfacial bonding.     

Longitudinal and concurrent dimensional changes of cellulose aggregate fibrils during sorption stages

Atomic force microscopy (AFM) studies of the dimensional changes of cellulose microfibril materials, called cellulose aggregate fibrils (approx. 100 µm × 3 µm × 300 nm), exposed to two distinct relative humidities of 80% and 23% for 24 h and then suddenly subjected to 50% RH and 23 °C show that the fibrils are responsive to the surrounding environments in a nonspecific fashion. AFM images (10 µm × 10 µm) of the individual straight cellulose aggregate fibrils were taken as a function of elapsed time during both desorption and adsorption of moisture. The longitudinal distance between discrete natural defects observed on the cellulose aggregate fibrils as well as the width, cross-sectional area, and height of the cellulose aggregate fibril were measured from the AFM images. The length of the cellulose aggregate fibrils was found to have reduced after exposure to either high or low relative humidity, and then placement in ambient conditions. Over time in ambient conditions, the cellulose aggregate fibrils progressively relaxed to their original length during both desorption and adsorption of moisture. However, the relaxation rate during adsorption was faster than that during desorption. The possible explanations for this phenomenon are discussed including the sample preparation method, volume conservation, entropy elasticity, and free volume theory. The changes in the width, height, and cross-sectional area are also discussed.     

Properties of silane grafted polypropylene/montmorillonite nanocomposites

Polypropylene/montmorillonite nanocomposites were prepared by melt compounding using organosilane modified polypropylene (PP-g-VTES) as compatibilizing agent. The materials were characterized by X-ray diffraction (XRD), transmission electron microscopy (TEM), differential scanning calorimetry (DSC), tensile modulus, and Izod impact strength. Addition of PP-g-VTES improved clay dispersion, as shown by the distribution of platelets per particle, and improve the interaction between clay and polymer matrix. Crystallization peak temperature (T_p) was increased in 10 °C using PP-g-VTES as compatibilizing agent. However the crystallization process and its rate were unmodified. The tensile modulus of compatibilized nanocomposite is 1.5 times higher compared to pure PP.     

Characterization and properties of transparent cellulose nanowhiskers-based graphene nanoplatelets/multi-walled carbon nanotubes films

Transparent cellulose nanowhiskers (CNW)/graphene (GN) and CNW/multi-wall carbon nanotube (MWCNT) films were obtained by ultrasonication assisted mechanically stirring followed by solvent casting methods. GN has more significant influence on the properties of CNW film than MWCNT does because GN exhibits strong interaction with CNW by its adsorption on the surface of GN. Thermal behaviors of CNW-based composite films were greatly affected by addition of GN or MWCNT. The melting peak and initial degradation temperature increase by 23.5 and 24 °C, and by 78 °C and 94 °C for the composite films containing 5 wt% MWCNT and 5 wt% GN, respectively. The composites show the contact angles of 61.9° for GN included film and 46.9° for MWCNT included film, which is higher than that of pure CNW film (42.8°).     

Characterisation of bacterial cellulose partly acetylated by dimethylacetamide/lithium chloride

Cellulose is a water-insoluble polysaccharide used at an industrial scale for the manufacture of paper and films or in the dust form, natural, hydrolysed or derivatised. The cellulose produced by G. hansenii (former A. xylinum) has a structure identical to that of plants, but is free of lignin and hemicellulose, with several unique physical–chemical properties. The main barrier to the use of cellulose is its insolubility in water and most organic solvents, but soluble derivatives can be obtained with the use of ionic solvents. Bacterial cellulose, produced in a static, 4% glucose medium, was dissolved in hot DMAc/LiCl (120, 150 or 170 °C). The solution was analysed by ¹³C NMR, and the effect of the dissolution on the crystalline state was shown by X-ray crystallography. The crystalline structure was lost upon dissolution, becoming amorphous; this was also observed for Avicel^® plant cellulose. The soluble cellulose was partly acetylated in acetic anhydride with acetic anhydride-cellulose ratios of 1:50, 1:6 and 1:12 (w/v). The resulting cellulose acetates were examined by infrared spectroscopy, and the best result was 43% (w/v). The degree of acetylation was determined via ¹H NMR spectroscopy by comparing the area of the glucose ring at 2.60–5.20 ppm and that of the methyl proton of the acetate group at 1.80–2.20 ppm. The ¹³C NMR spectra showed acetylation at C6 ? C2 > C3 at 60–80 ppm, with C1 signals at ~ 100–104 ppm. The derivatisation of bacterial cellulose in DMAc/LiCl/acetic anhydride (1:4:50, v/v/v) gave rise to 87% substitution. The process of dissolution of the bacterial cellulose is essential for the analysis of the insoluble polymer in water, facilitating analysis and characterisation of these composites by ¹³C NMR spectroscopy, size exclusion chromatography and light scattering techniques.     

Nanodiamond/poly (lactic acid) nanocomposites: Effect of nanodiamond on structure and properties of poly (lactic acid)

Nanodiamond (ND)/poly (lactic acid) (PLA) nanocomposites with potential for biological and biomedical applications were prepared by using melting compound methods. By means of transmission electron microscopy (TEM), Scanning electron microscopy (SEM), Fourier transform infrared spectroscopy (FTIR), Thermogravimetric analyses (TGA), Dynamic mechanical analyses (DMA), Differential scanning calorimetry (DSC) and Tensile test, the ND/PLA nanocomposites were investigated, and thus the effect of ND on the structural, thermal and mechanical properties of polymer matrix was demonstrated for the first time. Experimental results showed that the mechanical properties and thermal stability of PLA matrix were significantly improved, as ND was incorporated into the PLA matrix. For example, the storage modulus (E′) of 3 wt% ND/PLA nanocomposites was 0.7 GPa at 130 °C which was 75% higher than that of neat PLA, and the initial thermal decomposition was delayed 10.1 °C for 1 wt% ND/PLA nanocomposites compared with the neat PLA. These improvements could be ascribed to the outstanding physical properties of ND, homogeneous dispersion of ND nanoclusters, unique ND bridge morphology and good adhesion between PLA matrix and ND in the ND/PLA nanocomposites.     

A new strategy to prepare polyethylene nanocomposites by using a late-transition-metal catalyst supported on AlEt3-activated organoclay

A new strategy for in situ polymerization was developed to prepare the polyethylene nanocomposites, in which a nickel α-diimine late-transition-metal catalyst supported on the AlEt₃-activated organoclay was adopted to initiate the ethylene polymerization and to provide the reinforcement materials after the polymerization. It was found that the polymerization conditions such as reaction time, Al/Ni molar ratio, and reaction temperature affected the polymerization activity and the clay loading. The nanoscale dispersion of the clay layers in the polyethylene matrix was characterized by X-ray diffraction (XRD) and transmission electron microscopy (TEM). From the thermogravimetric analyses (TGA), it was found that the decomposition temperature of the nanocomposite with the organoclay of 11.91 wt% could be 46.8 °C higher than that of pure polyethylene when 30% weight loss was selected as a measuring point, showing enhanced thermal oxidation stability of this kind of polyolefin nanocomposites.     

Effects of post-annealing on the microstructure and mechanical properties of friction stir processed Al–Mg–TiO2 nanocomposites

Aluminum matrix nanocomposites were fabricated via friction stir processing of an Al–Mg alloy with pre-inserted TiO₂ nanoparticles at different volume fractions of 3%, 5% and 6%. The nanocomposites were annealed at 300–500 °C for 1–5 h in air to study the effect of annealing on the microstructural changes and mechanical properties. Microstructural studies by scanning and transmission electron microscopy showed that new phases were formed during friction stir processing due to chemical reactions at the interface of TiO₂ with the aluminum matrix alloy. Reactive annealing completed the solid-state reactions, which led to a significant improvement in the ductility of the nanocomposites (more than three times) without deteriorating their tensile strength and hardness. Evaluation of the grain structure revealed that the presence of TiO₂ nanoparticles refined the grains during friction stir processing while the in situ formed nanoparticles hindered the grain growth upon the post-annealing treatment. Abnormal grain growth was observed after a prolonged annealing at 500 °C. The highest strength and ductility were obtained for the nanocomposites annealed at 400 °C for 3 h.