Effect of alkaline earth promoters (MgO,CaO, and BaO) on the activity and coke formation of Ni catalysts supported on nanocrystalline Al2O3 in dry reforming of methane

Ni/Al₂O₃ promoted catalysts with alkaline earth metal oxides (MgO, CaO, and BaO) were prepared and employed in dry reforming of methane (DRM). The catalysts were prepared by impregnation method and characterized by XRD, BET, TPR, TPO, and SEM techniques. The obtained results showed that the addition of MgO, CaO, and BaO as promoter decreased the surface area of catalysts (S_BET). The catalysis results exhibited that adding alkaline earth promoters (MgO, CaO, and BaO) enhanced the catalytic activity and the highest activity was observed for the MgO promoted catalyst. TPR analysis showed that addition of MgO increased the reducibility of nickel catalyst and decreased the reduction temperature of NiO species. The TPO analysis revealed that addition of promoters decreased the amount of deposited coke; and among the studied promoters, MgO has the most promotional effect for suppressing the carbon formation. SEM analysis confirmed the formation of whisker type carbon over the spent catalysts.     

Characterization of CeO2 Promoter of a Nanocrystalline Ni/MgO Catalyst in Dry Reforming of Methane

Ceria‐promoted nickel catalysts supported on nanocrystalline MgO were prepared and employed in methane reforming with CO₂. Their characterization was accomplished by X‐ray diffraction, BET, temperature‐programmed oxidation, and temperature‐programmed reduction (TPR) techniques. Cerium oxide (CeO₂) proved to have a positive effect on catalytic activity, stability, and carbon suppression in methane reforming with CO₂. A higher CeO₂ content increased the catalyst activity and decreased the amount of deposited carbon over the spent catalysts. The suppression of carbon was related to the high oxygen storage capacity of CeO₂. In addition, TPR analysis revealed that the CeO₂ promoter reduced the chemical interaction between nickel and support, resulting in an increase in reducibility and higher dispersion of nickel.     

Autothermal reforming of methane over Ni/γ-Al2O3 promoted with Pd: The effect of the Pd source in activity,temperature profile of reactor and in ignition

The effects of adding small amounts of palladium to Ni/γ-Al₂O₃ catalysts for the autothermal reforming of methane, in terms of activity, reducibility, capacity of repeated ignition and temperature profile of the reactor are described. The effect of different Pd sources was also studied. The Pd addition favors nickel reduction at lower temperatures. When the palladium is added as PdCl₂ (PdNiAl-Cl) it exhibits a higher reduction temperature than when Pd(NO₃)₂ (PdNiAl-N) is used, an this can be attributed to the formation of Pd_xCl_yO_z species. Palladium strongly increases the activity of the Ni catalyst in autothermal reforming of methane, which is proportional to an increase in metal surface area. The addition of palladium to the catalyst also leads to a flatter temperature profile through the catalytic bed in the autothermal reforming of methane, and this is assigned to the high surface metal area of the catalyst. Only PdNiAl-N catalyst catalyzes the autothermal reforming of methane without previous reduction, while the PdNiAl-Cl catalyst only catalyzes the methane combustion and the unpromoted catalyst was inactive.     

Syngas production by autothermal reforming of methane on supported platinum catalysts

The performance of supported platinum catalysts on the autothermal reforming of methane was evaluated. The effect of the calcination temperature of the CeZrO₂ support and of the reaction conditions (reaction temperature, presence of CO₂ in the feedstock, and H₂O/CH₄ molar ratio) was studied. The catalysts were characterized by BET, XRD, and OSC analyses and the reaction mechanism was determined by TPSR experiments. The TPSR analyses indicate that autothermal reforming of methane proceeds through a two-step mechanism (indirect mechanism) over all catalysts studied. The Pt/Ce_0.75Zr_0.25O₂ catalyst presented the best stability, which depends not only on the amount of oxygen vacancies of the support but also on the metal particle size. The higher reducibility and oxygen storage/release capacity of Pt/Ce_0.75Zr_0.25O₂ catalyst promote the mechanism of continuous removal of carbonaceous deposits from the active sites, which takes place at the metal-support interfacial perimeter. The water also participates in this mechanism, favouring the carbon removal of metal particle. Furthermore, the reaction conditions influenced significantly the behaviour of Pt/Ce_0.75Zr_0.25O₂ catalysts. The increase of H₂O/CH₄ molar ratio had a beneficial effect on the methane conversion and on the H₂/CO molar ratio. However, the increase of the reaction temperature had an opposite effect. Both the methane conversion and H₂/CO molar ratio decreased with the increasing of reaction temperature. Moreover, the addition of CO₂ to feedstock increased the initial methane conversion, but decreased the stability of the catalyst.     

Investigation of Ni/Ce-ZrO2 catalysts in the autothermal reforming of methane

Nickel catalysts supported on α-Al₂O₃, CeO₂, ZrO₂ and Ce-ZrO₂ were investigated in the autothermal reforming of methane. Ce-ZrO₂ supports formed a solid solution and presented better oxygen storage capacity per unit of mass of Ce when compared to CeO₂. Diffuse reflectance UV-Vis spectroscopy spectra and temperature-programmed reduction profiles, showed the presence of Ni²⁺ in tetrahedral and octahedral geometries for catalysts supported on mixed oxides. Temperature-programmed surface reaction experiments showed that the catalytic activity for autothermal reforming is proportional to the amount of metallic sites on the surface. However, when operating under severe coking conditions, catalysts with a higher oxygen storage capacity were more stable in the autothermal reforming of methane. Time-differential angular correlation experiments provided an atomic view on how the mobility of oxygen on CeZrO₂ is enhanced by the presence of Ni, which increases the stability of the catalyst.     

Syngas production via CO2 reforming of methane using Co-Sr-Al catalyst

The effect of addition of strontium in Co based catalysts during CO₂ reforming of methane was investigated in the temperature range 500–700 °C. The Co/γ-Al₂O₃ supported catalysts with strontium as a promoter (0–2.25 wt%) were prepared by incipient wet impregnation method. Numerous techniques such as N₂ adsorption–desorption isotherm, H₂ temperature-programmed reduction (TPR), temperature-programmed desorption (TPD), X-ray diffraction (XRD), thermogravimetric analysis (TGA), Transmission Electron Microscopy (TEM), pulse chemisorption and temperature-programmed oxidation (TPO) were applied for characterization of fresh and spent catalysts. The results of characterizations and catalyst activity test revealed that introduction of Sr in Co/γ-Al₂O₃ catalyst had significant effect on stability and coke suppression. The Sr addition improves the metal–support interaction as well as enhances the Lewis basicity of the catalyst. The improvement in basicity helps the chemisorption and dissociation of CO₂ over the catalyst which in turn reduces carbon deposition.     

Effect of precipitants during the preparation of Cu-ZnO-Al2O3/Zr-ferrierite catalyst on the DME synthesis from syngas

The synthesis of dimethyl ether (DME) from biomass-derived model synthesis gas has been investigated on Cu-ZnO-Al₂O₃/Zr-ferrierite bifunctional catalysts. The catalysts are prepared by co-precipitation–impregnation method using Na₂CO₃, K₂CO₃ and (NH₄)₂CO₃ as the precipitants. The catalytic activity tests reveal that the best yield of DME can be obtained on the catalyst precipitated by using (NH₄)₂CO₃. Detailed characterization studies conducted on the catalysts to measure their properties such as surface area, acidity by temperature-programmed desorption of ammonia (NH₃-TPD), reducibility of Cu oxide by temperature-programmed reduction (TPR), transmission electron microscope (TEM), X-ray photoelectron spectroscopy (XPS) and copper surface area and particle size measurements by N₂O titration method. Increasing the number of moderate acidic sites and facilitation of easily reducible copper species with small particle size are found to be the prime reasons for the superior functionality of the (NH₄)₂CO₃ precipitated catalyst. The usage of (NH₄)₂CO₃ also leaves no residual ions, whereas the presence of residual K⁺ and Na⁺ ions in the case of K₂CO₃ and Na₂CO₃ precipitated catalysts leads to lower activity and selectivity.     

The oxidation of carbon monoxide over the palladium nanocube catalysts: Effect of the basic-property of the support

The nanocatalysts of Pd nanocubes supported on SiO₂, TiO₂ and MgO were prepared and the CO oxidation activities over the three catalysts were evaluated. The acid–basic properties of the support materials were determined using the temperature-programmed desorptions of NH₃ (NH₃-TPD) and CO₂ (CO₂-TPD). The CO adsorptions over the three catalysts were investigated by the diffuse reflectance infrared Fourier transform (DRIFT). It was found that the Pd/MgO catalyst showed the strongest ability to adsorb CO molecules and performed best for CO oxidation.     

Reaction performance and characterization of Co/Al2O3 Fischer–Tropsch catalysts promoted with Pt, Pd and Ru

A series of noble metal (Pt, Ru or Pd) promoted Co/Al₂O₃ catalysts were prepared by sequential impregnation method. The catalysts were characterized by XRD, TPR, H₂-TPD and TPSR techniques, and their catalytic performance in Fischer–Tropsch synthesis was investigated in a fixed-bed reactor. The results of activity measurements show that the addition of small amounts of noble metal greatly improved the activity of the Co/Al₂O₃ catalyst. TPR experimental results demonstrate that hydrogen spillover from the noble metal to cobalt oxide clusters facilitated the reduction of cobalt oxide and, thus significantly increased the reducibility of Co/Al₂O₃ catalyst. The presence of noble metal increased the amount of chemisorbed hydrogen and weakened the bond strength of Co–H. TPSR results indicate that CO was adsorbed in a more reactive state on the promoted catalysts.     

The effect of the addition of Y2O3 to Ni/α-Al2O3 catalysts on the autothermal reforming of methane

The addition of Y₂O₃ to Ni/α-Al₂O₃ catalysts was investigated by BET surface area measurements, hydrogen chemisorption, X-ray diffraction, UV–vis diffuse reflectance spectroscopy, X-ray fluorescence, temperature programmed reduction, temperature programmed oxidation and cyclohexane dehydrogenation. Autothermal reforming experiments were performed in order to evaluate the methane conversion and proceeded through an indirect mechanism consisting of total combustion of methane followed by CO₂ and steam reforming generating the synthesis gas. The Y₂O₃·Al₂O₃ supported catalysts presented better activity and stability in autothermal reforming reaction. Temperature programmed oxidation analysis demonstrated that the addition of Y₂O₃ resulted in a change of the type or the location of coke formed during reaction. None of the prepared catalyst presented deactivation by sintering under the tested conditions. The improved stability of supported catalysts Y₂O₃·Al₂O₃ was the result of minimizing the formation of coke on the surface of nickel particles.     

Mixed and autothermal reforming of methane with supported Ni catalysts with a core/shell structure

Supported nickel catalysts with a core/shell structure of Ni/Al₂O₃ and Ni/MgO-Al₂O₃ synthesized under multi-bubble sonoluminescence (MBSL) conditions were tested for mixed steam and dry (CO₂) reforming and autothermal reforming of methane. In the previous tests, the supported Ni catalysts made of 10% Ni loading on Al₂O₃ or MgO-Al₂O₃ had shown good performances in the steam reforming of methane (methane conversion of 97% at 750 °C), in the partial oxidation of methane (methane conversion of 96% at 800 °C) and in dry reforming of methane (methane conversion of 96% at 850 °C) and showed high thermal stability for the first 50-150 h. In this study, the supported Ni catalysts showed good performance in the mixed and autothermal reforming of methane with their excellent thermal stability for the first 50 h. In addition, very interestingly, there was no appreciable carbon deposition on the surface of the tested catalysts after the reforming reaction.     

Characterization of aerogel Ni/Al2O3 catalysts and investigation on their stability for CH4-CO2 reforming in a fluidized bed

The CH₄-CO₂ reforming was investigated in a fluidized bed reactor using nano-sized aerogel Ni/Al₂O₃ catalysts, which were prepared via a sol–gel method combined with a supercritical drying process. The catalysts were characterized with BET, XRD, H₂-TPR and H₂-TPD techniques. Compared with the impregnation catalyst, aerogel catalysts exhibited higher specific surface areas, lower bulk density, smaller Ni particle sizes, stronger metal-support interaction and higher Ni dispersion degrees. All tested aerogel catalysts showed better catalytic activities and stability than the impregnation catalyst. Their catalytic stability tested during 48 h reforming was dependent on their Ni loadings. Characterizations of spent catalysts indicated that only limited graphitic carbon formed on the aerogel catalyst, while massive graphitic carbon with filamentous morphology was observed for the impregnation catalyst, leading to significant catalytic activity degradation. An aerogel catalyst containing 10% Ni showed the best catalytic stability and the lowest rate of carbon deposition among the aerogel catalysts due to its small Ni particle size and strong metal-support interaction.     

Ni Catalysts Supported on Mesoporous Nanocrystalline Magnesium Silicate in Dry and Steam Reforming Reactions

Mesoporous nanocrystalline MgSiO₃ with high surface area was synthesized by a hydrothermal method and employed as support in dry and steam reforming of methane. Ni/MgSiO₃ catalysts were prepared by an impregnation method and characterized by different techniques. N₂ adsorption analysis indicated that addition of nickel shifted the pore size distributions to smaller sizes. Temperature‐programmed reduction analysis revealed that a higher nickel loading enhanced the reducibility of the catalyst. The catalytic performance was improved with increasing the nickel content. The Ni/MgSiO₃ catalyst exhibited high stability in dry reforming but methane conversion declined with time‐on‐stream in the steam reforming reaction. Temperature‐programmed oxidation profiles of spent catalysts indicated that the high amount of carbon deposited on the catalyst surface in dry and steam reforming was assigned to whisker‐type carbon.     

Syngas production via combined oxy-CO2 reforming of methane over Gd2O3-modified Ni/SiO2 catalysts in a fluidized-bed reactor

In this research, Ni/SiO₂ catalyst was modified with different amount of Gd₂O₃ and characterized with temperature-programmed desorption of CO₂ (CO₂-TPD) and NH₃ (NH₃-TPD), temperature-programmed reduction with H₂ (H₂-TPR) and X-ray diffraction (XRD). It was found that Gd₂O₃-modified Ni/SiO₂ catalysts possessed higher CO₂ adsorption and activation ability due to the formation of surface carbonate species. H₂-TPR and XRD characterizations found that the strong interaction among nickel, Gd₂O₃ and SiO₂ took place, which improved the dispersion of Ni. Gd₂O₃-modified Ni/SiO₂ catalysts exhibited higher activity and stability for the combined oxy-CO₂ reforming of methane in fluidized-bed reactor. The H₂/CO ratio in produced syngas could be controlled via controlling reaction temperature and CO₂/O₂ ratio in feed.     

The effect of promoters on the CO<Subscript>2</Subscript> reforming activity and coke formation of nanocrystalline Ni/Al<Subscript>2</Subscript>O<Subscript>3</Subscript> catalysts prepared by microemulsion method

Mesoporous nanocrystalline nickel-alumina promoted catalysts with high surface area were prepared by microemulsion (ME) method and employed in dry reforming of methane reaction. The catalysts were characterized by X-ray diffraction (XRD), Brunauer-Emmett-Teller surface area analysis (BET), temperature programmed reduction (TPR) and temperature programmed oxidation (TPO) techniques. The results showed that the prepared catalysts had high porosity with great surface area and small crystallite size. Among the K₂O, MgO, CaO and BaO promoters, the MgO promoter showed considerable effect on catalytic performance and coke suppression of catalyst.     

Simultaneous oxidative conversion and CO2 reforming of methane to syngas over Ni/vermiculite catalysts

Modified-vermiculite supported Ni catalysts were prepared and characterized by XRD, BET, TGA, TPR and TEM. The catalytic activity of these catalysts for simultaneous oxidative conversion and CO₂ reforming of methane to syngas was evaluated. The results indicated that vermiculite has a great potential as a support of Ni component due to its excellent thermal stability. Among these catalysts, the expanded-vermiculite supported Ni catalyst exhibited the highest catalytic activity and stability. It was found that Ni oxides supported on vermiculite was reduced more easily and also Ni-based vermiculite catalysts suppressed coke depositing in the reaction, in comparison with alumina-supported Ni catalyst.     

CH4 reforming with CO2 for syngas production over nickel catalysts supported on mesoporous nanostructured γ-Al2O3

Nanostructured γ-Al₂O₃ with high surface area and mesoporous structure was synthesized by sol-gel method and employed as catalyst support for nickel catalysts in methane reforming with carbon dioxide. The prepared samples were characterized by XRD, BET, TPR, TPH, SEM and TPO techniques. The BET analysis showed a high surface area of 204m²g^?1 and a narrow pore-size distribution centered at a diameter of 5.5 nm for catalyst support. The results revealed that an increase in nickel loading from 5 to 15 wt% decreased the surface area of catalyst from 182 to 160 m²g^?1. In addition, the catalytic results showed an increase in methane conversion with increase in nickel content. TPO analysis revealed that the coke deposition increased with increasing in nickel loading, and the catalyst with 15 wt% of nickel showed the highest degree of carbon formation. SEM and TPH analyses confirmed the formation of whisker type carbon over the spent catalysts. Increasing CO₂/CH₄ ratio increased the methane conversion. The BET analysis of spent catalysts indicated that the mesoporous structure of catalysts still remained after reaction.     

Co/Al2O3 catalysts promoted with noble metals for production of hydrogen by methane steam reforming

The effect of noble metal addition on the catalytic properties of Co/Al₂O₃ was evaluated for the steam reforming of methane. Co/Al₂O₃ catalysts were prepared with addition of different noble metals (Pt, Pd, Ru and Ir 0.3 wt.%) by a wetness impregnation method and characterized by UV–vis spectroscopy, temperature programmed reduction (TPR) and temperature programmed oxidation (TPO) of the reduced catalysts. The UV–vis spectra of the samples indicate that, most likely, large amounts of the supported cobalt form Co species in which cobalt is in octahedral and tetrahedral symmetries. No peaks assigned to cobalt species from aluminate were found for the promoted and unpromoted cobalt catalysts. TPO analyses showed that the addition of the noble metals on the Co/Al₂O₃ catalyst leads to a more stable metallic state and less susceptible to the deactivation process during the reforming reaction. The Co/Al₂O₃ promoted with Pt showed higher stability and selectivity for H₂production during the methane steam reforming.     

Formation of magnesium silicate on surface of silica for steam reforming of liquefied petroleum gas

Magnesium silicate coated on silica (Mg_xSiO) was developed through the reaction of hydroxyl groups on the silica surface with MgCl₂, followed by hydrolyzing with ammonia. The results of XRD, FTIR and N₂ sorption demonstrated that magnesium silicate (MgSiO₃) was uniformly formed on silica surface, producing BET surface areas higher than SiO₂. CO₂-TPD and NH₃-TPD results revealed that MgSiO₃ formation increased both acidic and basic sites on the silica surface. Ni catalysts supported on Mg_xSiO were used for steam reforming of liquefied petroleum gas and exhibited better catalytic activity, stability and coke resistance compared with the counterpart on MgO/SiO₂ prepared by conventional impregnation method.     

Autothermal reforming of methane over Rh/Ce0.5Zr0.5O2 catalyst: Effects of the crystal structure of the supports

Autothermal reforming of methane (ATR) was studied over Rh catalysts supported on Ce_0.5Zr_0.5O₂ solid solution, which were synthesized by four different routes, including reverse micro-emulsion (ME), co-precipitation (CP), urea-combustion (UC) and sol-gel (SG) method. The textural and structural properties of the as-prepared solid solutions were carefully examined by means of BET, TEM, XRD and Raman techniques. Results showed that the ME sample exhibited a single cubic phase, whereas tetragonal or mixed phases such as cubic CeO₂-rich and tetragonal ZrO₂-rich phases, were found in the case of CP, UC and SG. Vegard's rule revealed that the homogeneity of these as-prepared solid solutions followed the order of ME > CP > UC > SG. TPR and CO-pulse experiments were adopted to evaluate the reducibility and the oxygen storage capacity (OSC) of the catalysts. It was found that the more homogenous the solid solution is, the more reducibility it is, i.e. both the reducibility and OSC followed the same order as that of homogeneity.Rh/ME showed the highest activity and H₂/CO ratio and such performance was maintained without significant loss during 10 h experiment. On the contrary, the other three catalysts having mixed phases showed remarkably deactivation in terms of H₂/CO due to the loss of BET area. To elucidate the resistance toward carbon formation of these catalysts, methane decomposition experiments and following temperature-programmed-oxidation (TPO) were studied. As expected, the resistance toward carbon formation could be enhanced by the improved OSC of the catalyst.