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1.
Solid and microcellular components made of poly (3-hydroxybutyrate-co-3-hydroxyvalerate) (PHBV)/poly (butylene adipate-co-terephthalate) (PBAT) blend (weight ratio of PHBV:PBAT = 30:70), recycled wood fiber (RWF), and nanoclay (NC) were prepared via a conventional and microcellular-injection molding process, respectively. Morphology, thermal properties, and mechanical properties were investigated. The addition of 10% RWF (both untreated and silane-treated) reduced the cell size and increased the cell density of the microcellular components. Also, the addition of 10% RWF (both untreated and silane-treated) generally increased the specific Young’s modulus and tensile strength, but decreased the specific toughness and strain-at-break in both solid and microcellular components. Moreover, unlike the neat PHBV/PBAT blend, microcellular PHBV/PBAT/RWF (both untreated and silane-treated) composites showed higher specific toughness and strain-at-break compared to their solid counterparts. In addition, higher specific toughness and strain-at-break was observed in the PHBV/PBAT/untreated-RWF composite compared with the PHBV/PBAT/silane-treated RWF composite, particularly in the microcellular components. The degree of PHBV crystallinity increased significantly in both solid and microcellular PHBV/PBAT/RWF composites although the degree of PHBV crystallinity in the solid components was slightly higher than that of their microcellular counterparts. The effects of adding 2% nanoclay on the properties of the PHBV/PBAT/silane-treated-RWF composite were also investigated. The nanoclays exhibited an intercalated structure in the composites based on XRD analysis and did not induce significant changes in the cell morphology and mechanical properties of the PHBV/PBAT/silane-treated-RWF composite. However, it did improve its thermal stability.  相似文献   

2.
The combination of glass and ramie fibers with a polyester matrix can produce a hybrid material that is competitive to all glass composites (e.g. those used in the automobile industry). In this work, glass and ramie fibers cut to 45 mm in length were used to produce hybrid polymer composites by resin transfer molding (RTM), aiming to evaluate their physical, mechanical and dynamic mechanical properties as a function of the relative glass–ramie volume fractions and the overall fiber content (10, 21 and 31 vol.%). Higher fiber content and higher ramie fiber fraction in the hybrid composites yielded lower weight composites, but higher water absorption in the composite. The mechanical properties (impact and interlaminar shear strength) of the composites were improved by using higher fiber content, and the composite with 31 vol.% of reinforcement yielded the lowest value for the reinforcement effectiveness coefficient C, as expected. Although the mechanical properties were improved for higher fiber content, the glass transition temperature did not vary significantly. Additionally, as found by analyzing the adhesion factor A, improved adhesion tended to occur for the composites with lower fiber content (10%) and higher ramie fiber fraction (0:100) and the results for the adhesion factor A did not correspond to those found by the analysis of the tan delta peak height.  相似文献   

3.
In this experimental study, aluminium (Al)-based graphite (Gr) and silicon carbide (SiC) particle-reinforced, self-lubricating hybrid composite materials were manufactured by powder metallurgy. The tribological and mechanical properties of these composite materials were investigated under dry sliding conditions. The results of the tests revealed that the SiC-reinforced hybrid composites exhibited a lower wear loss compared to the unreinforced alloy and Al–Gr composites. It was found that with an increase in the SiC content, the wear resistance increased monotonically with hardness. The hybridisation of the two reinforcements also improved the wear resistance of the composites, especially under high sliding speeds. Additionally, the wear loss of the hybrid composites decreased with increasing applied load and sliding distance, and a low friction coefficient and low wear loss were achieved at high sliding speeds. The composite with 5 wt.% Gr and 20 wt.% SiC showed the greatest improvement in tribological performance. The wear mechanism was studied through worn surface and wear debris analysis as well as microscopic examination of the wear tracks. This study revealed that the addition of both a hard reinforcement (e.g., SiC) and soft reinforcement (e.g., graphite) significantly improves the wear resistance of aluminium composites. On the whole, these results indicate that the hybrid aluminium composites can be considered as an outstanding material where high strength and wear-resistant components are of major importance, predominantly in the aerospace and automotive engineering sectors.  相似文献   

4.
《Composites Part B》2007,38(3):367-379
This paper evaluates the effect of the addition of silane treated- and untreated- talc as the fillers on the mechanical and physico-mechanical properties of poly(lactic acid) (PLA)/recycled newspaper cellulose fibers (RNCF)/talc hybrid composites. For this purpose, 10 wt% of a talc with and without silane treatment were incorporated into PLA/RNCF (60 wt%/30 wt%) composites that were processed by a micro-compounding and molding system. PLA is utilized is a bio-based polymer that made from dextrose, a derivative of corn. Talc is also a natural product. The RNCF and talc hybrid reinforcements of PLA polymer matrix were targeted to design and engineer bio-based composites of balanced properties with added advantages of cost benefits besides the eco-friendliness of all the components in the composites. In this work, the flexural and impact properties of PLA/RNCF composites improved significantly with the addition of 10 wt% talc. The flexural and impact strength of these hybrid composites were found to be significantly higher than that made from either PLA/RNCF. The hybrid composites showed improved properties such as flexural strength of 132 MPa and flexural modulus of 15.3 GPa, while the unhybridized PLA/RNCF based composites exhibited flexural strength and modulus values of 77 MPa and 6.7 GPa, respectively. The DMA storage modulus and the loss modulus of the PLA/RNCF hybrid composites were found to increase, whereas the mechanical loss factor (tan delta) was found to decrease. The storage modulus increased with the addition of talc, because the talc generated a stiffer interface in the polymer matrix. Differential scanning calorimetry (DSC) thermograms of neat PLA and of the hybrid composites showed nearly the similar glass transition temperatures and melting temperatures. Scanning electron microscopy (SEM) micrographs of the fracture surface of Notched Izod impact specimen of 10 wt% talc filled PLA/RNCF composite showed well filler particle dispersion in the matrix and no large aggregates are present. The comparison data of mechanical properties among samples filled with silane-treated- and untreated- talc fillers showed that the hybrid composites filled with silane treated talc displayed the better mechanical prosperities relative to the other hybrid composites. Talc-filled RNCF-reinforced polypropylene (PP) hybrid composites were also made in the same way that of PLA hybrid composites for a comparison. The PLA hybrid bio-based composites showed much improvement in mechanical properties as compared to PP-based hybrid counterparts. This suggests that these PLA hybrid bio-based composites have a potential to replace glass fibers in many applications that do not require very high load bearing capabilities and these recycled newspaper cellulose fibers could be a good candidate reinforcement fiber of high performance hybrid biocomposites.  相似文献   

5.
Two types of glass fiber reinforced plastic (GFRP) composites were fabricated viz., GFRP with neat epoxy matrix (GFRP-neat) and GFRP with hybrid modified epoxy matrix (GFRP-hybrid) containing 9 wt.% of rubber microparticles and 10 wt.% of silica nanoparticles. Fatigue tests were conducted on both the composites under WISPERX load sequence. The fatigue life of the GFRP-hybrid composite was about 4–5 times higher than that of GFRP-neat composite. The underlying mechanisms for improved fatigue performance are discussed. A reasonably good correlation was observed between the experimental fatigue life and the fatigue life predicted under spectrum loads.  相似文献   

6.
The interest in using natural fibers as reinforcement for thermoplastic polymers was attracted several studies covering both material science and green technology. The use of plant fiber requires the issue of compatibility between matrix and fibers. This study treat the effect of chemical modification (alkali treatment, etherification treatment and esterification treatment) on the Alfa fiber surface, and its impact on mechanical and thermal properties of composites. To this end, the percentage of fibers was fixed at (20 wt.%), and to evaluate the effect of each chemical modification in Alfa reinforced polypropylene (PP), based on the mechanical and thermal properties of composites. Composites containing chemically modified Alfa fibers were found to possess improved mechanical and thermal properties when compared to non-treated composite. The highest improvement in Young’s modulus was observed with esterified fibers, with a 35% increase. Thermal stability is best increased using etherification-treated fiber, with gains in the temperature up to 80 °C.  相似文献   

7.
Zeolite-A/chitosan hybrid composites with zeolite contents of 20–55 wt.% were prepared by in situ transformation of silica/chitosan mixtures in a sodium aluminate alkaline solution through impregnation–gelation–hydrothermal synthesis. The products were characterized by X-ray diffraction, diffuse reflectance infrared Fourier transform spectroscopy, scanning electron microscopy, thermogravimetric analysis, and mercury penetration porosimetry. Their in vitro bioactivities were examined using as-synthesized and Ca2 +-exchanged hybrid composites in simulated body fluid (SBF) for hydroxyapatite (HAP) growth. Their antimicrobial activities for Escherichia coli (E. coli) in trypticase soy broth (TSB) were evaluated using Ag+-exchanged hybrid composites. The zeolite-A/chitosan hybrid composites could be prepared as various shapes, including cylinders, plates and thin films. They possessed macropores with pore sizes ranging from 100 to 300 μm and showed compressive mechanical strength as high as 3.2 MPa when the zeolite content was 35 wt.%. Fast growth on the Ca2 +-exchanged hybrid composites was observed with the highest weight gain of 51.4% in 30 days. The 35 wt.% Ag+-exchanged hybrid composite showed the highest antimicrobial activity, which could reduce the 9 × 106 CFU mL? 1 E. coli concentration to zero within 4 h of incubation time with the Ag+-exchanged hybrid composite amount of 0.4 g L? 1. The bioactivity and antimicrobial activity could be combined by ion-exchanging the composites first with Ca2 + and then with Ag+. These zeolite-A/chitosan hybrid composites have potential applications on tissue engineering and antimicrobial food packaging.  相似文献   

8.
The main goal of this work was to evaluate the technical feasibility of almond shell flour (ASF) as wood substitute in the production of wood–plastic composites (WPCs). The effects of organically modified montmorillonite (OMMT), as reinforcing agent, on the mechanical and physical properties were also investigated. In order to improve the poor interfacial interaction between the hydrophilic Lignocellulosic material and hydrophobic polypropylene matrix, maleic anhydride grafted polypropylene (MAPP) was added as a coupling agent to all the composites studied. In the sample preparation, OMMT and ASF contents were used as variable factors. The morphology of the specimens was characterized using scanning electron microscopy (SEM) and transmission electron microscopy (TEM) techniques. The results of mechanical properties measurements indicated that when 3 wt.% OMMT were added, tensile and flexural properties reached their maximum values. At high level of OMMT loading (5 wt.%), increased population of OMMT lead to agglomeration and stress transfer gets blocked. The addition of OMMT filler decreased the water absorption and thickness swelling of composites. SEM study approved the good interaction of the almond shell flour with the polymer as well as the effectiveness of OMMT in improvement of the interaction. TEM study revealed better dispersion of silicate layers in WPCs loaded with 3 wt.% of OMMT. The improvement of physico-mechanical properties of composites confirmed that OMMT has good reinforcement and the optimum synergistic effect of OMMT and ASF was achieved at the combination of 3 and 50 wt.%, respectively. The findings indicated that almond shell as agro-waste material is a valuable renewable natural resource for composite production and could be utilized as a substitute for wood in composite industries.  相似文献   

9.
Thermoplastic starch (TPS)/luffa fiber composites were prepared using compression molding. The luffa fiber contents ranged from 0 wt.% to 20 wt.%. The tensile strength of the TPS/luffa fiber composite with 10 wt.% of luffa fiber had a twofold increase compared to TPS. The temperature values of maximum weight loss of the TPS/luffa fiber composites were higher than for TPS. The water absorption of the TPS/luffa fiber composites decreased significantly when the luffa fiber contents increased. The strength of adhesion between the luffa fiber and the TPS matrix was clearly demonstrated by their compatibility presumably due to their similar chemical structures as shown by scanning electron microscope (SEM) micrographs and Fourier transform infrared (FTIR) spectra.  相似文献   

10.
In situ A356–3 wt.% TiB2 composites were fabricated via a remelting and diluting (RD) approach, to investigate the effect of Sr on the modification of in situ A356–TiB2 composites with respect to the composite prepared by the conventional flux assisted synthesis (FAS) approach. The tensile properties of the composites were tested to evaluate the modification efficiency of Sr in different approaches. The results demonstrated that the RD composite can achieve fully modified eutectic structures than the FAS one owing to avoidance of the Sr–B interaction, which is commonly encountered in the FAS composites. The addition of Sr greatly improves the mechanical properties (especially the elongation) of thus prepared composites, only when the composites are in a fully modified state. Optimum modification of in situ A356–3 wt.% TiB2 composite was obtained with Sr addition in the range around 0.03 wt.%. The elongation of the 0.03 wt.% Sr modified RD A356–3 wt.% TiB2 composite are 6.6% and 5.6%, in as-cast and T6 states, respectively. The improvements in strength and ductility are attributed to the morphology change of Si as well as the improved melt cleanliness.  相似文献   

11.
This work reports on the properties of high density polyethylene based hybrid composites made with two natural fibers: agave and pine. The composites were produced by a combination of extrusion and injection molding. The effect of hybridization was analyzed via morphological, mechanical and water immersion tests for two total fiber contents, 20 and 30 wt.%, and different pine-agave fiber ratios (100–0, 80–20, 60–40, 40–60 and 0–100). Moreover, the effect of coupling agent (maleated polyethylene) in the hybrid composite formulation was evaluated. The results showed that addition of agave fibers improves tensile, flexural and impact strength, while pine fibers decreases water uptake. As expected, the addition of a coupling agent improves substantially the quality of the polymer–fiber interface as well as the mechanical properties, but this effect was more important for composites produced with higher agave fibers content due to the their chemical composition.  相似文献   

12.
In this experimental study, the tribological behavior of Al 2024–5 wt.% SiC–X wt.% graphite (X = 5 and 10) hybrid nano-composites was produced using powder metallurgy (P/M) technique. All specimens were prepared by mechanical milling of Al 2024 and SiC–Gr nano-composite powders, followed by a blend–press–sinter methodology. Pin on disc type apparatus has been used for determining the wear loss. The sintered samples have been characterized by XRD. Wear mechanisms are discussed based on scanning electron microscopy observations of worn surface and wear debris morphology. The hardness and wear resistance of the hybrid nano-composites were increased considerably by increasing the reinforcement content. The nano-composite with 5 wt.% SiC and 10 wt.% Gr showed the greatest improvement in tribological performance. Primary wear mechanisms for hybrid nano-composites were determined to be formation of lubricating layer on the surface of samples. The overall results revealed that hybrid aluminium nano-composites can be considered as an outstanding material where high strength and wear-resistant components are of major importance, particularly structural applications in the aerospace, automotive and military industries.  相似文献   

13.
A number of hybrid composites was made with jute, mercerised jute, and high tenacity man-made cellulose tyre cord yarn Cordenka of dissimilar ratios by a pultrusion process and subsequent injection moulding. Composites of jute, mercerised jute, and Cordenka were also made in order to compare the properties. The matrix material was a polypropylene/ethylene block copolymer (PP), and a maleic acid anhydride grafted PP (MAPP) was used as a coupling agent. The overall fiber contain was 25%. Mechanical properties such as tensile and bending strength, tensile and bending modulus, Charpy impact strength, and heat distortion temperature (HDT) were determined. High strength (>70 MPa) and excellent impact properties (>80 kJ/m2) were achieved with pure Cordenka reinforcement. Partial substitution of jute instead of Cordenka leads to enhance stiffness properties of the composite as well as increased heat distortion temperature (HDT) values above 105 °C for all the tested compositions (25%, 50%, 75%, and 100% jute) and for an overall fiber load of 25%. On the other hand, impact strength decreases with increasing jute fraction down to 22 kJ/m2 for pure jute. A good property balance is achieved for a composite with 25 wt.% jute and 75 wt.% Cordenka, maintaining impact strength of 79 kJ/m2. Mercerisation of the jute fibers gave moderate improvements in the composite properties. Very good fiber (both jute and Cordenka) matrix adhesion was observed by SEM.  相似文献   

14.
Low density polyethylene (LDPE) was blended with date palm wood powder (DPW) to prepare composites with concentrations of filler ranging from 10 to 70 wt.%. The Younǵs modulus of the composites significantly increased with an increase in the filler content in the entire concentration range. The maximum value of 1933 MPa for the composite filled with 70 wt.% of the filler is approximately 13 times higher than that for the neat LDPE.The presence of the filler improved the flexural strength, which was represented by the flexural stress at peak. The flexural strength of 17.8 MPa for the composite filled with 70 wt.% of the filler was two-times greater than that for the neat LDPE. The water absorption test revealed that the composites had a strong tendency to absorb water, which was dependent on the filler content. The experimental data were compared with several theoretical models.  相似文献   

15.
The present study focuses on the effect of size-scale combination of silica on the mechanical and dynamic mechanical properties of acrylate based (50% Bis-GMA and 50% TEGDMA by weight) composites with an aim to overcome the conventional problem of high-volume fraction filling of acrylate based composites, typically used in restorative dentistry. Two classes of light-cured composites based on the size-scale combination of silica (7 nm + 2 μm; 14 nm + 2 μm) as the filler were prepared. FTIR spectroscopy revealed functionality and interactions whereas morphological investigations concerning the state of distribution and dispersion of nano- and micro-silica has been carried out by SEM–EDX Si-dot mapping. The dynamic mechanical properties, compressive, flexural and diametral tensile strengths were characterized. Micromechanical analysis of viscoelastic storage moduli following Kerner composite model has revealed an enhancement in the reinforcement efficiency of the nanohybrid composites based on the filler size-scale combination of 14 nm + 2 μm with 10 wt.% nanofiller loading. The compressive strength of the micro-filled composite (with 2 μm silica only) was found to remain comparable to that of the nanohybrid with 5 wt.% of 7 nm silica and 10 wt.% of 14 nm silica filled composites. Diametral tensile strength has been observed to be influenced by the size-scale combination and extent of nanofiller loading. The effective volume fractions in the composites validating the experimentally determined DTS were calculated following Nicolais–Narkis model. Our study demonstrates the conceptual feasibility of exploring the optimization of size-scale combinations of filler for enhancement in reinforcement efficiency by manipulating the volume fraction of filler induced immobilized polymer chains by resorting to the principle of micromechanics.  相似文献   

16.
The main focus of this study is to utilize waste grass broom natural fibers as reinforcement and polyester resin as matrix for making partially biodegradable green composites. Thermal conductivity, specific heat capacity and thermal diffusivity of composites were investigated as a function of fiber content and temperature. The waste grass broom fiber has a tensile strength of 297.58 MPa, modulus of 18.28 GPa, and an effective density of 864 kg/m3. The volume fraction of fibers in the composites was varied from 0.163 to 0.358. Thermal conductivity of unidirectional composites was investigated experimentally by a guarded heat flow meter method. The results show that the thermal conductivity of composite decreased with increase in fiber content and the quite opposite trend was observed with respect to temperature. Moreover, the experimental results of thermal conductivity at different volume fractions were compared with two theoretical models. The specific heat capacity of the composite as measured by differential scanning calorimeter showed similar trend as that of the thermal conductivity. The variation in thermal diffusivity with respect to volume fraction of fiber and temperature was not so significant.The tensile strength and tensile modulus of the composites showed a maximum improvement of 222% and 173%, respectively over pure matrix. The work of fracture of the composites with maximum volume fraction of fibers was found to be 296 Jm−1.  相似文献   

17.
The effects of two types of filler reinforcements i.e. particulate (talc particles) and fiber (Glass Fiber (GF)) as secondary reinforcements in ultra-high molecular weight polyethylene (UHMWPE)-based composites on the wear and friction properties were discussed in this paper. These UHMWPE hybrid composites were fabricated by the addition of 10 wt% of talc and glass fiber at a fixed nano-ZnO loading of 10 wt% using a hot compression moulding technique. The wear and friction properties of these hybrid composites were investigated using a pin-on-disc tester with different operating conditions of applied loads, sliding speeds and sliding distances based on response surface Box–Behnken design. Response Surface Methodology (RSM) was applied to model the effects of various variables of applied load, sliding speed and distance on the wear volume loss and average coefficient of friction (COF) of UHMWPE hybrid composites. The mathematical regression models of the wear volume and average COF were derived from the analysis of variance (ANOVA). Optimization of the independent variables to minimize the wear and friction responses of both UHMWPE composites was estimated using RSM. The mathematical models showed that applied load, sliding speed and distance have significant effects on the wear and friction properties of both UHMWPE composites in the tested range of variables. The most significant, in order of the variables that affect the volume loss and friction of UHMWPE composites is load, followed by sliding distance and speed. In addition, the combined effects of load and distance indicate the highest significance on volume loss and average COF for both UHMWPE hybrid composites as compared to other variable interactions. GF/ZnO/UHMWPE exhibited better wear performance compared to talc/ZnO/UHMWPE hybrid composites. The severity of worn surfaces of the GF/ZnO/UHMWPE was less than that of talc/ZnO/UHMWPE. The GF/ZnO/UHMWPE produced transfer films that were more uniform and had better coverage compared to talc/ZnO/UHMWPE.  相似文献   

18.
A metal matrix composite has been obtained by a novel synthesis route, reacting Al3Ti and graphite at 1000 °C for about 1 min after ball-milling and compaction. The resulting composite is made of an aluminium matrix reinforced by nanometer sized TiC particles (average diameter 70 nm). The average TiC/Al ratio is 34.6 wt.% (22.3 vol.%). The microstructure consists of an intimate mixture of two domains, an unreinforced domain made of the Al solid solution with a low TiC reinforcement content, and a reinforced domain. This composite exhibits uncommon mechanical properties with regard to previous micrometer sized Al–TiC composites and to its high reinforcement volume fraction, with a Young’s modulus of ∼110 GPa, an ultimate tensile strength of about 500 MPa and a maximum elongation of 6%.  相似文献   

19.
In this study mechanical properties of copper were enhanced by adding 1 wt.%, 2 wt.%, 3 wt.% and 5 wt.% SiC particles into the matrix. SiC particles of having 1 μm, 5 μm and 30 μm sizes were used as reinforcement. Composite samples were produced by powder metallurgy method and sintering was performed in an open atmospheric furnace at 700 °C for 2 h. Optical and SEM studies showed that the distribution of the reinforced particle was uniform. XRD analysis indicated that the dominant components in the sintered composites were Cu and SiC. Relative density and electrical conductivity of the composites decreased with increasing the amount of SiC and increased with increasing SiC particle size. Hardness of the composites increased with both amount and the particle size of SiC particles. A maximum relative density of 98% and electrical conductivity of 96% IACS were obtained for Cu–1 wt.% SiC with 30 μm particle size.  相似文献   

20.
Nanostructured Al 6061–x wt.% TiC (x = 0.5, 1.0, 1.5 and 2.0 wt.%) composites were synthesised by mechanical alloying with a milling time of 30 h. The milled powders were consolidated by cold uniaxial compaction followed by sintering at various temperatures (723, 798 and 873 K). The uniform distribution and dispersion of TiC particles in the Al 6061 matrix was confirmed by characterising these nanocomposite powders by X-ray diffraction (XRD), scanning electron microscopy (SEM), energy dispersive spectroscopy (EDS), differential thermal analysis (DTA) and transmission electron microscopy (TEM). The mechanical properties, specifically the green compressive strength and hardness, were tested. A maximum hardness of 1180 MPa was obtained for the Al 6061–2 wt.% TiC nanocomposite sintered at 873 K, which was approximately four times higher than that of the Al 6061 microcrystalline material. A maximum green compressive strength of 233 MPa was obtained when 2 wt.% TiC was added. The effect of reinforcement on the densification was studied and reported in terms of the relative density, sinterability, green compressive strength, compressibility and Vickers hardness of the nanocomposites. The compressibility curves of the developed nanocomposite powders were also plotted and investigated using the Heckel, Panelli and Ambrosio Filho and Ge equations.  相似文献   

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