Long jute fiber‐reinforced polypropylene composite: Effects of jute fiber bundle and glass fiber hybridization

Two types of long jute fiber pellet consisting of twisted‐jute yarn (LFT‐JF/PP) and untwisted‐jute yarn (UT‐JF/PP) pellets are used to prepare jute fiber–reinforced polypropylene (JF/PP) composites. The mechanical properties of both long fiber composites are compared with that of re‐pelletized pellet (RP‐JF/PP) of LFT‐JF/PP pellet, which is re‐compounded by extrusion compounding. High stiffness and high impact strength of JF/PP composites are as a result of using long fiber. However, the longer fiber bundle consequently affects the distribution of jute fiber. The incorporation of 10 wt % glass fibers is found to improve mechanical properties of JF/PP composites. Increasing mechanical properties of hybrid composites is dependent on the type of JF/PP pellets, which directly affect the fiber length and fiber orientation of glass fiber within hybrid composites. © 2014 Wiley Periodicals, Inc. J. Appl. Polym. Sci. 2015 , 132, 41819.     

Investigation on the use of coir fiber as alternative reinforcement in polypropylene

Polypropylene/coir fiber composites were prepared according to an experimental statistical design, in which the independent variables, coir fiber, and compatibilizer content, were varied. The compatibilizer used was maleic anhydride grafted polypropylene (PP‐g‐MA). Compatibilizer free composites were also prepared. Composites were processed in a corotating twin‐screw extruder and submitted to mechanical and morphological analyses. The effects of the independent variables on the mechanical properties were assessed through tensile strength, elongation at break, flexural modulus, and impact strength. The morphological properties were assessed by scanning electron microscopy (SEM). The results indicated the need for using compatibilizers in the composites due to the incompatibility of PP and coir fiber. The variable with the strongest effect on the properties was coir content, whose increase caused increase in tensile strength, impact strength and elastic modulus, and decrease in elongation at break. The presence of PP‐g‐MA was fundamental to achieving the aforementioned results. The effect of increasing compatibilizer content was only observed for the elastic modulus. © 2010 Wiley Periodicals, Inc. J Appl Polym Sci, 2010     

The flame retardancy and mechanical properties of jute/polypropylene composites enhanced by ammonium polyphosphate/polypropylene powder

Surface flame retarded jute/polypropylene composites (J/P/A) were prepared via a modified strategy: the mixture of PP and APP powder was spread over the surface of jute/PP nonwoven felts, and then transformed into the flame retarded layer by the hot pressing process. The flame retardancy and thermal properties of composites were analyzed by limit oxygen index (LOI), horizontal burning rate (HBR), thermogravimetric analyses (TGA), and differential scanning calorimetry (DSC). We demonstrated that the flame retardancy and mechanical properties of composites was significantly improved compared with those obtained by presoaking the nonwoven fiber felts in flame retardant (FR) solvent before hot pressing. The mechanism of thermal degradation of jute fiber and flame‐retardant mechanism of composites were analyzed by Fourier transform infrared (FTIR), nuclear magnetic resonance (NMR), and scanning electron microscope (SEM). © 2016 Wiley Periodicals, Inc. J. Appl. Polym. Sci. 2016 , 133, 43889.     

Effect of coir fiber loading on mechanical and morphological properties of oil palm fibers reinforced polypropylene composites

Hybrid composites were fabricated by compounding process with varying the relative weight fraction of oil palm empty fruit bunch (EFB) and coir fibers to assess the effect of hybridization of oil palm EFB with coir fibers in polypropylene (PP) matrix. The mechanical and morphological properties of oil palm/coir hybrid composites were carried out. Tensile and flexural properties of oil EFB‐PP composites enhanced with hybridization of coir fibers except coir/oil palm EFB (25:75) hybrid composite, whereas highest impact properties at oil palm:coir fibers with 50:50 ratios. Results shown that hybrid composites with oil palm:coir fibers with 50:50 ratios display optimum mechanical properties. In this study, scanning electron microscopy (SEM) had been used to study morphology of tensile fractured surface of hybrid composites. Its clear from SEM micrograph that coir/EFB (50:50) hybrid composites display better tensile properties due to strong fiber/matrix bonding as compared with other formulations which lead to even and effective distribution of stress among fibers. The combination of oil palm EFB/coir fibers with PP matrix produced hybrid biocomposites material can be used to produce components such as rear mirrors' holder and window levers, fan blades, mallet, or gavel. POLYM. COMPOS., 35:1418–1425, 2014. © 2013 Society of Plastics Engineers     

Effect of chemical treatment on the properties of coir fiber reinforced polypropylene and polyethylene composites

Chemical treatment of reinforcement material is one of the main ways of improving the mechanical properties of natural fiber reinforced polymer composites. In the present study, coir fiber was used as reinforcement material, while polypropylene (PP) and polyethylene (PE) polymer were used as matrix material. Before reinforcing with polymer, raw coir fiber was chemically treated with basic chromium sulfate and sodium bicarbonate in a sieve shaker. Hot‐pressed method was used for composite manufacturing during which the fiber loading was varied at 0, 5, 10, 15, and 20 wt%. Comparison of the properties of raw and chemically treated coir fiber reinforced PP and PE was conducted. Mechanical characteristics of the composites were evaluated using tensile, flexural, impact, and hardness tests. Water absorption test was conducted to know water uptake characteristics. Microstructural analysis using a scanning electron microscope was performed to observe the adhesiveness between the matrix and the fiber. Thermogravimetric analysis was done to observe the physical and chemical changes in fiber and composites. The results showed that chemical treatment improved the physical, mechanical, and thermal properties of the manufactured composites. PP composites had better properties as compared to PE composites, while higher fiber loading resulted in better mechanical properties of the resultant composites. POLYM. COMPOS., 38:1259–1265, 2017. © 2015 Society of Plastics Engineers     

Effect of nonionizing radiation on the physicomechanical properties of banana fiber/pp composites with HEMA

Banana fiber‐reinforced polypropylene (PP)‐based unidirectional composites (40% fiber by weight) was manufactured by compression molding. Banana fibers and PP sheets were treated with UV radiation at different intensities and then composites were fabricated. It was found that mechanical properties of irradiated banana fiber and irradiated PP‐based composites were found to increase significantly compared to that of untreated counterparts. Irradiated banana fibers were also treated with 2‐hydroxyethyl methacrylate (HEMA) mixed with methanol (MeOH) under thermal curing method at different temperatures (30–70°C) for different curing times (20–60 min). A series of solutions of different concentrations of HEMA in methanol along with 2% benzyl peroxide were prepared. Monomer concentration, curing temperature and curing time were optimized in terms of polymer loading and mechanical properties. Composites made of 15% HEMA, 50°C and 40 min curing time showed the best mechanical properties than those of untreated composite. Scanning electron microscopy (SEM), water uptake, and simulating weathering test of the composites were also investigated. POLYM. COMPOS., 2012. © 2012 Society of Plastics Engineers     

Jute fiber reinforced polypropylene produced by continuous extrusion compounding,part 1: Processing and ageing properties

This article addresses the processing and ageing properties of jute fiber reinforced polypropylene (PP) composites. The composite has been manufactured by a continuous extrusion process and results in free flowing composite granules, comprising up to 50 weight percent (wt %) jute fiber in PP. These granules have similar shape and diameter as commercially available PP granules. Rheological analysis shows that viscosity of the compounds follows the same shear rate dependency as PP and is on the same level as glass‐PP compounds. The mechanical properties show very little variation and exhibit strength and stiffness values at the upper range of competing natural fiber reinforced compounds for injection molding. The mechanical performance reduces gradually upon prolonged thermal loading and immersion in water. The low water diffusion coefficient of the 50 wt % jute‐PP composites indicates that the fibers are not forming a continuous network throughout the polymer. The jute fibers exhibit a stabilizing effect against ultra violet irradiation (UV) on PP polymer and, as a consequence, the mechanical properties of jute‐PP composites hardly decrease during an accelerated UV ageing test. Bacteria, fungi, and garden mold grow easily on the compound material, but only have a limited effect on mechanical properties. The resistance to growth of bacteria on the materials surface can be increased using a biostabilizer. © 2008 Wiley Periodicals, Inc. J Appl Polym Sci, 2008     

Mechanical and Electrical Properties of Jute Fabrics Reinforced Polyethylene/Polypropylene Composites: Role of Gamma Radiation

Jute fabrics reinforced polyethylene (PE), polypropylene (PP) and mixture of PP+PE matrices based composites (50 wt% fiber) were prepared by compression molding. It was found that the mixture of 80% PP + 20% PE hybrid matrices based jute fabrics reinforced composites performed the best results. Gamma radiation (250–1000 krad) was applied on PP, PE and jute fabrics then composites were fabricated. The mechanical properties of the irradiated composites (500 krad) were found to increase significantly compared to that of the non irradiated composites. Electrical properties like dielectric constant, loss tangent and conductivity with temperature variation of the composites were studied.     

Study on depositing SiO2 nanoparticles on the surface of jute fiber via hydrothermal method and its reinforced polypropylene composites

To improve the interfacial compatibility of jute fiber reinforced polypropylene (PP) composites, hydrothermal method was used to deposit SiO₂ nanoparticles on the surface of pretreated jute fibers and the effect of reaction factors (tetraethoxysilane [TEOS] concentration, ammonia concentration, and reaction temperature) on the deposition of SiO₂ nanoparticles were evaluated. The results of FTIR, XRD, SEM, and TEM showed that the amorphous SiO₂ nanoparticles with an average particle size of 65.0 nm were successfully deposited on the surface of jute fibers at the TEOS/H₂O volume ratio of 1:2, ammonia of 0.55 M, reaction temperature of 100 °C (0.15 MPa) for 5 h. Compared with the sol–gel method, SiO₂ nanoparticles obtained by the hydrothermal method possessed smaller particle size and were less agglomerated, which can better fill in the surface defects of the jute fibers and result in a 12.9% increase in the tensile strength. The study on the mechanical properties and interface performance of the jute fiber reinforced PP composites indicated that the interfacial compatibility between jute fibers and PP was obviously improved. The tensile and impact strength of the composites reinforced with nano‐SiO₂ deposited jute fibers were increased by 26.87% and 25.65%, respectively, compared with the untreated jute fibers. J. VINYL ADDIT. TECHNOL., 26:43–54, 2020. © 2019 Society of Plastics Engineers     

Role of gamma radiation and EGDMA on the physico–mechanical properties of jute fabrics/polypropylene composites

Jute fabrics reinforced polypropylene (PP) composites (45 wt % fiber) were prepared by compression molding and their mechanical properties were investigated. Both jute fabrics and PP sheets were treated with gamma radiation (250–1,000 krad dose) at a rate of 350 krad/h. Irradiated jute fabrics were soaked into ethylene glycol dimethacrylate (EGDMA) solutions (5–40% by weight) and cured in an oven at different temperatures (40–100°C) for 60 min. The percentage of polymer loading (PL) was evaluated and found that 20% EGDMA‐treated jute fabrics contains the highest PL. Composites made of 20% EGDMA‐treated jute fabrics were studied further. It was found that the treatment using the EGDMA improved the mechanical properties of the composites significantly. Scanning electron microscopy and aging properties of untreated and treated composites were performed. POLYM. COMPOS., 2011. © 2011 Society of Plastics Engineers     

Effect of Ultraviolet Radiation on the Mechanical and Dielectric Properties of Hessian Cloth/PP Composites with Starch

Hessian cloth (jute fabrics) reinforced poly(propylene) (PP) composites (45 wt% fiber) were prepared by compression molding and the mechanical properties were evaluated. Jute fabrics and PP sheets were treated with UV radiation at different intensities and then composites were fabricated. It was found that mechanical properties of the irradiated jute and irradiated PP-based composites were found to increase significantly compared to that of the untreated counterparts. Irradiated jute fabrics were also treated with aqueous starch solution (1–5%, w/w) for 2–10 min. Composites made of 3% starch-treated jute fabrics (5 min soaking time) and irradiated PP showed the best mechanical properties. Tensile strength, bending strength, tensile modulus, bending modulus and impact strength of the composites were found to improve 31, 41, 42, 46 and 84% higher over untreated composites. Water uptake, thermal degradation and dielectric properties of the resulting composites were also performed.     

Preparation and characterization of polypropylene composites reinforced with chemically treated coir

In the present work chemically treated coir reinforced polypropylene composites were fabricated by injection molding method. Raw coir was chemically treated by a simple two-step reaction. The mechanical properties of the treated coir reinforced polypropylene (PP) composites were found to be much improved compared to the corresponding values of the untreated ones. Water absorption of the composites increased with an increase in fiber content. However, treated coir-PP composites showed lower water uptake capacity compared to those prepared from untreated coir, indicating that upon chemical treatment the number of hydroxyl groups in the cellulose of coir has decreased, giving reduced the hydrophilic nature of the fiber. The surface morphology of the composites obtained from scanning electron microscopy (SEM) showed that raw coir-PP composites possess microvoids, fiber agglomerates and surface roughness with extruded fiber moieties. However, due to favorable interaction between the treated coir and the PP matrix, agglomerates and micro-voids in the composites have largely minimized showing better dispersion of the fiber in the matrix. It was concluded that upon surface modification hydrophilic nature of coir has largely minimized, giving better fiber-matrix interfacial adhesion and improved mechanical properties of the composites.     

Recycled milk pouch and virgin LDPE‐LLDPE‐based jute fiber composites

The present investigation deals with the thermo‐mechanical recycling of post consumer milk pouches (LDPE‐LLDPE blend) and its use as jute fiber composite materials for engineering applications. The mechanical, thermal, morphological, and dynamic‐mechanical properties of recycled milk pouch‐based jute fiber composites with different fiber contents were evaluated and compared with those of the virgin LDPE‐LLDPE/jute fiber composites. Effect of artificial weathering on mechanical properties of different formulated composites was determined. The recycled polymer‐based jute fiber composites showed inferior mechanical properties as well as poor thermal stability compared to those observed for virgin polymer/jute fiber composites. However, the jute‐composites made with (50:50) recycled milk pouch‐virgin LDPE‐LLDPE blend as polymer matrix indicated significantly superior properties in comparison to the recycled milk pouch/jute composites. Overall mechanical performances of the recycled and virgin polymeric composites were correlated by scanning electron microscopy (SEM). The dynamic mechanical analysis showed that storage modulus values were lower for recycled LDPE‐LLDPE/jute composites compared to virgin LDPE‐LLDPE/jute composites throughout the entire temperature range, but an increase in the storage modulus was observed for recycled‐virgin LDPE‐LLDPE/jute composites. POLYM. COMPOS. 28:78–88, 2007. © 2007 Society of Plastics Engineers     

Physico-Mechanical,Interfacial, Degradation,and Dielectric Properties of Jute/PP Composites: Effect of Dye and Gamma Radiation

Jute fabrics/polypropylene composites were prepared by compression molding. Jute fabrics were treated with red dye solutions (0.1–1%, w/w) for different soaking times and we found that 0.5% red-dye-treated jute/PP composite for 5 min soaking time showed better results. Gamma radiation (250-1000 krad dose) was applied on both jute and matrices. Composites were fabricated with non-irradiated jute/non-irradiated PP (C-0), non-irradiated jute/irradiated PP (C-1), irradiated jute/non-irradiated PP (C-2), and irradiated jute/irradiated PP (C-3). It was found that a C-3 composite made using 500 krad dose showed the best results. Simulating weathering and dielectric properties of the composites were also performed.     

Fatigue life of coir fiber reinforced PP composites: Effect of compatibilizer and coir fiber contents

The fatigue behavior of polypropylene/coir fiber composites was investigated. Composites were prepared according to an experimental statistical design, in which the independent variables coir fiber and compatibilizer content were varied. The compatibilizer used was maleic anhydride grafted polypropylene (PP‐g‐MA). Compatibilizer free composites were also prepared. Composites were prepared in a corotating twin‐screw extruder and the mechanical behavior of polypropylene/coir fiber composites were assessed through monotonic (tensile) and cyclic (fatigue) tests. Fatigue load controlled tests were conducted under tension–tension loads at a frequency of 6 Hz. The fracture mechanism was accompanied by surface fracture analyses using scanning electron microscopy (SEM). The results indicated the need for using compatibilizer in the composites; however, increase in compatibilizer content did not affect composite fatigue lifetime. Coir content was the variable with the strongest effect on composite properties; increasing this variable caused significant increase in fatigue life. POLYM. ENG. SCI., 53:2159–2165, 2013. © 2013 Society of Plastics Engineers     

Regenerated cellulose fibers as impact modifier in long jute fiber reinforced polypropylene composites: Effect on mechanical properties,morphology, and fiber breakage

Polypropylene/jute fiber (PP‐J) composites with various concentrations of viscose fibers (VF) as impact modifiers and maleated polypropylene (MAPP) as a compatibilizer have been studied. The composite materials were manufactured using direct long fiber thermoplastic (D‐LFT) extrusion and compression molding. The effect of fiber length, after the extrusion process, on composites mechanical performance and toughness was investigated. The results showed that the incorporation of soft and tough VF on the PP‐J improved the energy absorption of the composites. The higher impact strength was found with the addition of 10 wt % of the impact modifier, but the increased concentration of the impact modifier affected the tensile and flexural properties negatively. Similarly, HDT values were reduced with addition of viscose fibers whereas the addition of 2 wt % of maleated polypropylene significantly improved the overall composite properties. The microscopic analysis clearly demonstrated longer fiber pullouts on the optimized impact modified composite. © 2014 Wiley Periodicals, Inc. J. Appl. Polym. Sci. 2015 , 132, 41301.     

Effects of methyl methacrylate grafting and polyamide coating on the interfacial behavior and mechanical properties of jute‐fiber‐reinforced polypropylene composites

In recent years, environmentally friendly materials have become popular because of the growing environmental demands in human society. Natural fibers are now widely used as reinforcements in polymer matrix composites for their various advantages such as low cost, light weight, abundant resources, and biodegradability. However, the applications of these kinds of composites are limited because of their unsatisfactory mechanical properties, which are caused by the poor interfacial compatibility between the fibers and the thermoplastic matrix. In this paper, three methods, including (i) alkali treatment, (ii) alkali and methyl methacrylate (MMA) treatment, and (iii) alkali and polyamide (PA) treatment (APT), were used to treat jute fibers and improve the interfacial adhesion of jute‐fiber‐reinforced polypropylene (PP) composites (JPCs). The mechanical properties of the JPCs were tested, and their impact fracture surfaces were observed. Infrared spectral analysis showed that MMA was grafted and that PA was coated onto the surface of jute fibers. Mechanical tests indicated that the three kinds of pretreated composites presented better mechanical properties than untreated composites. Among them, the APT composite had the best comprehensive properties. Compared with untreated composites, the tensile strength, flexural strength, and flexural modulus of APT composite were increased by 24.8, 31.3, and 28.4%, respectively. Analysis by scanning electron microscopy showed that better interfacial compatibility between jute fibers and PP occured in this kind of composite. J. VINYL ADDIT. TECHNOL., 2012. © 2012 Society of Plastics Engineers     

Lignin in jute fabric–polypropylene composites

In this work, the feasibility of using lignin as a compatibilizer for composites made from jute fiber fabric and polypropylene (PP) was studied. Since lignin contains polar (hydroxyl) groups and nonpolar hydrocarbon, it was expected to be able to improve the compatibility between the two components of the composite. It was found that lignin acted as β nucleation, fire retardant, and toughening agent for PP matrix. Jute composites exhibit higher stiffness, tensile strength, and impact behavior in respect to those of neat PP. Although scanning electron micrographic observations indicate that PP‐jute adhesion was slightly improved by lignin addition, additional benefits were only obtained from impact behavior. © 2009 Wiley Periodicals, Inc. J Appl Polym Sci, 2009     

Evaluation of interactions between compatibilizers and photostabilizers in coir fiber reinforced polypropylene composites

Coir fiber‐reinforced polypropylene composites (PP/CF), compatibilized with maleic anhydride grafted polypropylene (PPMAH) and stabilized with a hindered amine, HALS (Tinuvin^® 791) and UV absorber (Hostavin^® ARO 8), were prepared in a co‐rotating twin‐screw extruder. The effects of additives and their interactions were investigated by analyzing the mechanical properties, in tensile strength, scanning electron microscopy (SEM) and Differential Scanning Calorimetry (DSC). The results indicate that the incorporation of coir, in the presence of the compatibilizer, significantly increases tensile strength, but in the absence of the compatibilizer, the natural fibers act as stress concentrators, allowing a lower tensile strength to the sample. The joint presence of Tinuvin^® and the compatibilizer has a negative effect on tensile strength and on the compatibility of the natural fiber with the matrix. UV absorber does not affect the compatibility of the PP/CF composites. POLYM. ENG. SCI., 57:1179–1185, 2017. © 2017 Society of Plastics Engineers     

Improvement of Mechanical Properties of Jute Fibers-Polyethylene/Polypropylene Composites: Effect of Green Dye and UV Radiation

Jute-reinforced polyethylene (PE), polypropylene (PP) and mixture of PP/PE composites were prepared. It was found that 90% PP and 10% PE matrices based jute reinforced composites performed the better results. UV radiation at different intensities was applied both on matrices and jute. Mechanical properties of the irradiated jute- and matrices-based composites were found to increase significantly. Optimized jute fabrics were also treated with different concentrations of green dye (0.1–1%, w/w) with 2% K₂O₈S₂ in methanol solution for 2–8 min. A composite made of 0.5% green dye jute (5 min soaking time) and irradiated matrix showed the best mechanical properties.