Mechanical characterization and modeling of poly (β‐hydroxybutyrate)‐co‐poly(β‐hydroxyvalerate)–Alfa fiber‐reinforced composites

The mechanical properties of biobased composites of poly(β‐hydroxybutyrate)‐co‐poly(β‐hydroxyvalerate) biopolymer continuously reinforced with unidirectional Alfa fibers are investigated via tensile testing of oriented composite laminates. Simple mechanical models for the elastic stiffness, strength, and nonlinear hardening of the biobased composites are proposed with an emphasis on techniques that only require the independent properties of the fiber and matrix to facilitate composite design. Rule of mixtures (ROM) approaches are found to effectively predict the elastic properties of the composites but generally overestimate strength. Modified ROM approaches that discount the contribution of the matrix in the fiber loading direction and the contribution of the fiber in the transverse loading direction provide the most accurate strength predictions. Apparent elastic properties for composites with varying fiber orientations are predicted using a modified orthotropic laminate plate method which was found to overestimate composite stiffness in off‐axis loading directions. Postyield nonlinear hardening is modeled using a calibrated continuum yield and plasticity model and demonstrated to provide a close match of the experimental results. POLYM. COMPOS., 35:1758–1766, 2014. © 2014 Society of Plastics Engineers     

Concentration effect of γ‐glycidoxypropyltrimethoxysilane on the mechanical properties of glass fiber–epoxy composites

In this study, glass fibers were modified using γ‐glycidoxypropyltrimethoxysilane of different concentrations to improve the interfacial adhesion at interfaces between fibers and matrix. Effects of γ‐glycidoxypropyltrimethoxysilane on mechanical properties and fracture behavior of glass fiber/epoxy composites were investigated experimentally. Mechanical properties of the composites have been investigated by tensile tests, short beam tests, and flexural tests. The short‐beam method was used to measure the interlaminar shear strength (ILSS) of laminates. The tensile and flexural properties of composites were characterized by tensile and three‐point bending tests, respectively. The fracture surfaces of the composites were observed with a scanning electron microscope. On comparing the results obtained for the different concentrations of silane solution, it was found that the 0.5% GPS silane treatment provided the best mechanical properties. The ILSS value of heat‐cleaned glass fiber reinforced composite is enhanced by ∼59% as a result of the glass fiber treatment with 0.5% γ‐GPS. Also, an improvement of about 37% in tensile strength, about 78% in flexural strength of the composite with the 0.5% γ‐GPS treatment of glass fibers was observed. POLYM. COMPOS., 2009. © 2008 Society of Plastics Engineers     

The moisture and temperature effect on mechanical performance of flax/starch composites in quasi‐static tension

The effect of temperature and moisture on mechanical behavior of flax fiber/starch based composites was investigated experimentally. Elastic modulus, the nonlinear tensile loading curves, and failure strain were analyzed. Neat matrix and composites with 20 and 40% weight content of fibers were tested. It was found, performing tests with different amplitudes, that microdamage development with stress is rather limited and the related elastic modulus reduction in this type of composites is not significant. It was shown that the composite elastic modulus and failure stress are linearly related to the maximum tensile stress in resin. The sensitivity of the maximum stress of the resin with respect to temperature and moisture is the source of composites sensitivity to these parameters. Constant interface stress shear lag model for stress transfer assuming matrix yielding at the fiber/matrix interface has been successfully used to explain the tensile test data. It indicates that the sensitivity of the used composite with respect to the matrix properties change could be significantly reduced by increasing the average fiber length from 0.9 mm to 1.5 mm. POLYM. COMPOS., 2011. © 2011 Society of Plastics Engineers     

Tensile creep behavior of unidirectional glass‐fiber polymer composites

The tensile creep behavior of unidirectional glass‐fiber polymer composites was studied at three different temperatures, namely 298, 333, and 353 K. Testing was performed on the pure epoxy matrix, the 0° specimens as well as off‐axis at 15, 30, and 60 degrees in respect to the axis of tension. The creep strain rate was negligible at room temperature, while it was considerable at the higher temperatures examined. The materials exhibit nonlinear viscoelastic behavior, and the creep response of the composites was treated as a thermally activated rate process. The creep strain was considered to include an elastic, a viscoelastic and a viscoplastic part. The viscoplastic part was calculated through a functional form, developed in a previous work, assuming that viscoplastic response of polymer composites arises mainly from the matrix viscoplasticity. The model predictions in terms of creep compliances were found to be satisfactory, compared with the experimental results. POLYM. COMPOS. 26:287–292, 2005. © 2005 Society of Plastics Engineers.     

Modeling tensile response of fiber‐reinforced polymer composites using discrete element method

An advanced discrete element method (DEM), coupled with imaging techniques, of the tensile response of carbon fiber‐reinforced composite materials is presented in this article. DEM was developed using the image‐based shape structural model to determine the composites' elastic modulus, stress–strain response, and tensile strength. The developed model utilizes the microfabric micromechanical discrete element modeling technique. Clusters of very small bonded discrete elements were used to model the two composite constituents (matrix and reinforcement). The microparameters of each discrete element were determined from the macrocharacteristics of each constituent. The results from the developed model were compared with the results from an experimental case study. The results obtained from DEM simulations are within the coefficient of variation of the experimental values. The comparison indicates that the image‐based DEM micromechanical model accurately determines the elastic modulus and tensile strength of the molded carbon fiber‐reinforced polymer composite. POLYM. COMPOS., 34:877–886, 2013. © 2013 Society of Plastics Engineers     

Tensile strain‐rate response of polymeric fiber composites

The tensile behavior of unidirectional glass‐fiber polymer composites was studied at three different strain rates. Tests were performed on 0° specimens as well as off‐axis specimens at 15°, 30°, 45°, and 90° with respect to the axis of tension. The nonlinear material behavior was modeled through a viscoplastic model based on a one‐parameter plastic potential function developed elsewhere. An effective stress‐effective plastic strain curve was constructed for each strain rate imposed and fitted with a power law. Thus, the tensile stress–strain curve could be predicted in a very accurate way for every strain rate examined and various types of off‐axis specimens. The strain rate‐dependent behavior is described through a scaling law, assuming that a model parameter is a function of the imposed strain rate. Predictions of the material response at strain rates different from those initially studied were found to be successful. POLYM. COMPOS., 26:572–579, 2005. © 2005 Society of Plastics Engineers     

Application of a gripping system to test a uniaxial graphite fiber-reinforced composite (PMR 15/celion 6000) in tension at 316°C

A gripping system has been developed to test uniaxial, 0° orientation PMR 15/Celion 6000 composites at elevated temperatures. The method involves compression of grit-blasted laminate between grit-blasted metal to give a non-slipping interface for load transfer. Tensile testing at both 316°C and room temperature indicated that deformation was elastic to fracture and that the variation in tensile properties for one laminate is the same as that for several panels. In addition, the tensile properties for uniaxial PMR 15/Celion 6000 are identical at 316°C and room temperature. For nominally 51 volume percent fiber, the elastic modulus is 119.6 GPa, the fracture stress is 1370 MPa, and the strain to fracture is about 1.15 percent. In addition, data are presented which indicate that the gripping system can be used for long term, elevated temperature testing of composite materials.     

Tensile properties and damage behaviors of glass‐bead‐filled modified polyphenylene oxide under large strain

Based on Continuum Damage Mechanics (CDM), a damage model for glass‐bead‐filled modified polyphenylene oxide (GB/PPO) has been proposed to describe its damage behavior at various levels of tensile strain by considering the reduction of effective loading area. Hence, an equation for prediction of effective elastic modulus of the damaged GB/PPO composites in terms of the three principal true strains was derived. The tensile properties and damage behaviors of the GB/PPO composites with different volume percentages of glass beads were investigated using standard tensile tests and load‐unload tests, respectively. The addition of glass beads increases Young's modulus of PPO but has a weakening effect on its tensile strength. A maximum value of tensile work to break and tensile strain at break was found when 5 vol% of glass beads with a mean diameter of 11 μm was blended with PPO. These results were justified through microscopic examination of the fracture surfaces of the tensile specimens by using a scanning electron microscope (SEM). In‐situ observations of the strain damage processes were made through the SEM equipped with a tensile stage to determine the strain at fully debonding of glass beads. The volumetric strain of GB/PPO composites increases because of microcavitation during strain damage. In general, the prediction for the effective elastic modulus of the damaged GB/PPO composites at different true strains is slightly higher than the experimental results. The damage evolution rates after fully debonding of glass beads from the matrix are close to those predicted by the proposed damage model.     

Morphology,mechanical property,and modeling evaluation of P(3HB‐co‐4HB)/nano‐ZnO composites

Poly(3‐hydroxybutyrate‐co‐4‐hydroxybutyrate) (P(3HB‐co‐4HB)) and nanometer zinc oxide (nano‐ZnO) modified by solid titanate coupling agent (TMC980) were selected to prepare P(3HB‐co‐4HB)/nano‐ZnO composites via melt blending. Scanning electron microscope (SEM), capillary rheometer, polarized optical microscopy (POM), and universal testing machine were used to characterize the fracture morphology, rheological property, spherulitic morphology, and mechanical properties of P(3HB‐co‐4HB)/nano‐ZnO composites. Halpin‐Tsai equation was used to quantitatively evaluate the dispersion and enhancement effects of modified nano‐ZnO on P(3HB‐co‐4HB). The results demonstrated that modified nano‐ZnO at 0.2%∼0.3% of volume fraction could significantly improve the tensile strength, elastic modulus and toughness, increase the melt viscosity, refine the spherulitic size, and rough the fracture morphology of P(3HB‐co‐4HB)/nano‐ZnO composites. Based on the effective aspect ratio (ξ) from Halpin‐Tsai model evaluation, the optimal dosage of nano‐ZnO for P(3HB‐co‐4HB)/nano‐ZnO composites was also at 0.2%∼0.3% of volume fraction. The Halpin‐Tsai equation was found to predict the experimental data most accurately for the P(3HB‐co‐4HB)/nano‐ZnO composites. POLYM. COMPOS., 37:3113–3121, 2016. © 2015 Society of Plastics Engineers     

Off-axis tensile properties and fracture in a unidirectional graphite/polyimide composite (celion 6000/PMR 15)

Tensile properties of unidirectional Celion 6000 graphite/PMR 15 polyimide composites prepared by hot molding and cold molding processes were measured at room temperature and 316°C, the upper use temperature of the polyimide resin, at both 45 and 90° to the fiber axis. The resulting fractures were characterized by scanning electron microscopy and materialographic techniques. Variation in tensile properties with processing history occurred in the elastic modulus and strain to failure for specimens loaded at 90° at 316°C, and in the fracture stress, and hence the in-plane shear stress, for those loaded at 45° at room temperature. Significant plastic deformation was observed in the 45° orientation at 316°C for material produced by both processing methods. In general, fracture occurred by both failure within the matrix and at the fiber-matrix interface; the degree of interfacial failure increased with temperature. Secondary cracking below the primary fracture surface also was observed.     

Mode‐I intralaminar fracture toughness of silica particles‐filled glass woven fabric‐reinforced vinyl ester composites

Glass woven fabric reinforced vinyl ester (GV) composites filled with different weight proportions of silica particles were fabricated by hand lay up technique followed by oven curing. The plane strain Mode‐I Intralaminar fracture toughness, K_IC of the silica filled GV composites has been studied and the experimental results were compared with those of unfilled GV composites. The findings of the experiments showed that the fracture toughness has improved by the addition of silica particles up to 6 weight % with marginal increase of tensile properties. The silica filled and unfilled GV composites showed brittle fracture, with maximum toughness for 6 weight % silica particles. The morphology of fracture surfaces was examined by using SEM. Pulled and fractured fibers are observed on the fracture surface of GV composites evidencing fiber bridging but not in the silica filled GV composites. POLYM. COMPOS., 2012. © 2012 Society of Plastics Engineers     

Simultaneous effects of silanized coal fly ash and nano/micro glass fiber on fracture toughness and mechanical properties of carbon fiber‐reinforced vinyl ester resin composites

In this study, the simultaneous effects of both silanized coal fly ash (S‐CFA) and nano/micro glass fiber (nGF) on fracture toughness and mechanical properties of vinyl ester (VE) resin filled with carbon fiber‐based composite materials were investigated. The CFA was treated with (3‐trimethoxysilyl) propyl methacrylate to introduce the methacryloxy groups into the surface of CFA, and was confirmed by using FTIR technique. The nGF and S‐CFA with different weight ratios were well mixed with VE resin by using of high‐speed mechanical stirrer, and ultrasonic technique before using as matrices for fabrication of carbon fiber‐based composite materials via sheet molding compound (SMC) method and hot curing processing. Many characteristics of both cured VE resin composites and carbon fiber‐based composite were examined such as mechanical properties, fracture toughness, and morphology. The results showed that by adding of both 0.1 wt% nGF and 1 wt% S‐CFA into VE resin the tensile strength, tensile modulus, flexural strength, K_IC, impact strength as well as the Mode I interlaminar fracture toughness (G_IC) of VE composites and carbon fiber based composites get optimum values and increased about 61.39%; 39.83%; 36.21%; 103.1%; 81.79%; 48.61%, respectively when compared with pristine materials. POLYM. ENG. SCI., 59:584–591, 2019. © 2018 Society of Plastics Engineers     

PP/甘蔗皮纤维复合材料的拉伸性能

采用热压工艺制造聚丙烯(PP)/甘蔗皮纤维复合材料,并研究其拉伸性能。研究热压温度为175℃、压力为2 MPa、时间15 min工艺条件下纤维粒径大小和质量分数对复合材料拉伸强度和拉伸弹性模量的影响。结果表明:在甘蔗皮纤维质量分数为40%条件下,复合材料拉伸性能随着粒径减小呈现先增加后减少的趋势,当纤维粒径为40~60目(0.45~0.3 mm)时材料拉伸强度最大,为8.58 MPa,此时弹性模量为2.44 GPa;在相同纤维粒径40~60目条件下,纤维质量分数为40%时PP复合材料拉伸强度最大,纤维质量分数为50%时PP复合材料拉伸弹性模量最大,达到2.65 GPa。根据实验结果,甘蔗皮纤维增强PP复合材料在纤维粒径为40~60目、质量分数在40%时综合拉伸性能最佳。     

Piezoresistive behavior of epoxy matrix‐carbon fiber composites with different reinforcement arrangements

In this work, the self‐monitoring capability of epoxy matrix‐carbon fiber composites has been studied. Different concentrations and arrangements of reinforcements were used, including random chopped, unidirectional and bi‐directional continuous carbon fibers, weaved and nonweaved. Mechanical properties were determined by uniaxial tensile tests. The composite electric to mechanical behavior was established by determining its electrical resistivity variation as a function of the stress‐strain curve. It was observed that the composites electrical resistance increased during tensile tests, a trend that indicates piezoresistive behavior. The increase was linear for the chopped reinforced composites, while it exhibits different slopes in the continuous reinforced composites. The initial smaller slope corresponds mainly to separation of the 90° oriented fibers and/or transversal cracking of the matrix, whereas the latter higher slope is caused by fiber fracture. The results demonstrated how each reinforcement configuration exhibited a unique and typical electrical response depending on the specific reinforcement, which might be appropriate either for strain‐monitoring or damage‐monitoring. © 2008 Wiley Periodicals, Inc. J Appl Polym Sci, 2009     

Studies on mechanical properties of polyethylene–organic fiber composites. I. Nut shell flour

Composites were made from polyethylene and an organic fiber (pecan shell and peanut hull flour) using a compression-molding technique. Studies of variations in molding temperature (145–180°C), fiber concentration (0–40% by weight), and fiber mesh size (100, 200, and 325) were correlated to the mechanical properties of the composites (tensile strength, elongation, fracture energy, modulus, and impact strength). In untreated nut shell composites, tensile strength decreased steadily as the fiber concentration increased. This was due to poor bonding between the untreated fiber and polymer. Polyisocyanate was used as a coupling agent and its effect on mechanical properties of the composites was studied. Significant improvement in tensile strength was achieved with an isocyanate coupling agent, but it had no effect on modulus of the composites. Both untreated and isocyanate-treated composites had lower impact strength values; further composite matrix modifications would be necessary to maintain or improve impact strength.     

Thermal and mechanical characterization of EVA/banana fiber-derived cellulose composites

Composite films based on poly(ethylene-co-vinyl acetate) (EVA) and cellulose derived from banana plant waste have been prepared and characterized. Cellulose whiskers isolated from, banana fibers, by an acid hydrolysis method and were incorporated into the EVA matrix by solution casting technique. The composite films were subsequently examined by scanning electron microscopy, thermogravimetry, differential scanning calorimetry, and FTIR spectroscopy. Compared with pure EVA and cellulose, the EVA/cellulose composite systems showed superior thermal stability. The mechanical testing of the composite films revealed that the tensile strength and elastic modulus were increased after cellulose incorporation into EVA. Among the EVA/cellulose composites, 7.5% cellulose loaded EVA showed the highest tensile strength. The percentage strain at break of the EVA/cellulose composite systems was found to be decreased which has been attributed to the restricted mobility of the polymer matrix by the presence of cellulose. X-ray diffraction studies showed that the EVA/cellulose composites were more crystalline than EVA. © 2011 Wiley Periodicals, Inc. J Appl Polym Sci, 2012     

Tensile modulus modeling of carbon black/polycarbonate,carbon nanotube/polycarbonate,and exfoliated graphite nanoplatelet/polycarbonate composites

Conductive fillers are often added to thermoplastic polymers to increase the resulting composite's electrical conductivity (EC) which would enable them to be used in electrostatic dissipative and semiconductive applications. The resulting composite also exhibits increased tensile modulus. The filler aspect ratio plays an important role in modeling composite EC, and tensile modulus. It is difficult to measure the filler aspect ratio after the manufacturing process (often extrusion followed by injection molding) in the composite, especially when nanomaterials are used. The EC percolation threshold is a function of the filler aspect ratio; hence, knowledge of this percolation threshold provides a means to extract the filler aspect ratio. In this study, the percolation threshold of the composite was determined from EC measurements and modeling, which in turn was used to determine the filler aspect ratio for tensile modulus modeling. Per the authors' knowledge, this approach has not been previously reported in the open literature. The fillers; carbon black (CB: 2–10 wt %), multiwalled carbon nanotubes (CNT: 0.5–8 wt %), or exfoliated graphite nanoplatelets (GNP: 2–12 wt %); were added to polycarbonate (PC) and the resulting composites were tested for EC and tensile modulus. With the filler aspect ratio determined from EC values for CNT/PC and GNP/PC composites, the three‐dimensional randomly oriented fiber Halpin‐Tsai model accurately estimates the tensile modulus for the CNT/PC composites and the Nielsen model predicts the tensile modulus well for the CB/PC and GNP/PC composites. © 2011 Wiley Periodicals, Inc. J Appl Polym Sci, 2012     

Polylactide‐pine wood flour composites

Biobased and biodegradable polylactide (PLA)‐pine wood flour (PWF) composites were investigated as a means to reduce the overall material cost and tailor the material properties. The composites were prepared using a kinetic‐mixer and an injection molding machine. The tensile modulus of the PLA‐PWF composites increased with the PWF content whereas the toughness and strain‐at‐break decreased. The tensile strength remained the same irrespective of the PWF content (up to 40%). The storage modulus also increased with the PWF content. Additionally, composites containing PWF treated with silane showed higher storage modulus than those without the silane treatment. The area integration underneath the tan δ peaks decreased with increasing PWF, indicating that the PLA‐PWF composites exhibited more elastic behavior with increasing PWF. The degree of crystallinity of the PLA‐PWF composites increased significantly with the PWF content. Furthermore, the treatment of PWF with silane had a positive effect on its nucleating ability, as treated PLA‐PWF composites showed higher crystallinity compared with their untreated counterparts. The morphology of the fracture surfaces were studied using a scanning electron microscope. Finally, a Halpin‐Tsai analytical model to predict Young's modulus of PLA‐PWF composites was presented to compare the theoretical results with that of experimental results. POLYM. ENG. SCI., 2008. © 2008 Society of Plastics Engineers     

Investigation of mechanical properties of alumina nanoparticle‐loaded hybrid glass/carbon‐fiber‐reinforced epoxy composites

This research work investigates the tensile strength and elastic modulus of the alumina nanoparticles, glass fiber, and carbon fiber reinforced epoxy composites. The first type composites were made by adding 1–5 wt % (in the interval of 1%) of alumina to the epoxy matrix, whereas the second and third categories of composites were made by adding 1–5 wt % short glass, carbon fibers to the matrix. A fourth type of composite has also been synthesized by incorporating both alumina particles (2 wt %) and fibers to the epoxy. Results showed that the longitudinal modulus has significantly improved because of the filler additions. Both tensile strength and modulus are further better for hybrid composites consisting both alumina particles and glass fibers or carbon fibers. © 2013 Wiley Periodicals, Inc. J. Appl. Polym. Sci. 2014 , 131, 39749.     

Dynamic mechanical properties of styrene‐butadiene composites reinforced by defatted soy flour and carbon black co‐filler

Carboxylated styrene‐butadiene (SB) composites reinforced by a mixture of defatted soy flour (DSF) and carbon black (CB) were investigated in terms of their dynamic mechanical properties. DSF is an abundant renewable commodity and has a lower cost than CB. DSF contains soy protein, carbohydrate, and whey. Aqueous dispersions of DSF and CB were first mixed and then blended with SB latex to form rubber composites using freeze‐drying and compression molding methods. At 140°C, a single filler composite reinforced by 30% DSF exhibited roughly a 230‐fold increase in the shear elastic modulus compared to the unfilled SB rubber, indicating a significant reinforcement effect by DSF. Mixtures of DSF and CB at three different ratios were investigated as co‐fillers. Temperature sweep experiments indicate the shear elastic moduli of the co‐filler composites are between that of DSF and CB composites. Strain sweep experiments were used to study the fatigue and recovery behaviors of these composites. Compared with the DSF composites, the recovery behaviors of the 30% co‐filler composites after the eight consecutive deformation cycles of dynamic strain were improved and similar to that of 30% CB composite. Strain sweep experiments also indicated that the co‐filler composites have a greater elastic modulus than the CB reinforced composites within the strain range measured. © 2007 Wiley Periodicals, Inc. J Appl Polym Sci 2008