UV‐curing and mechanical properties of polyester–acrylate nanocomposites films with silane‐modified antimony doped tin oxide nanoparticles

Antimony doped tin oxide (ATO) nanoparticles were used as nanofillers to improve mechanical properties of UV‐cured polyester–acrylate films. To improve the dispersion of ATO nanoparticles in the polyester–acrylate resin matrix and to strengthen interfacial interactions between ATO nanoparticles and the resin matrix ATO nanoparticles were first organically modified with 3‐methacryloxypropyltrimethoxysilane (MPS). The modification of ATO nanoparticles with MPS was confirmed by FTIR spectroscopy and thermogravimetric analysis (TGA). UV‐curing behaviors of the nanocomposites films were investigated by FTIR spectroscopy. Compared with the film with neat ATO nanoparticles, the film with the same amount of MPS‐modified ATO nanoparticles showed slightly higher UV‐curing rate and final conversion. The mechanical properties of the nanocomposites films were measured by universal testing machine. The MPS‐modified ATO nanoparticles could improve considerably the mechanical properties of the UV‐cured polyester–acrylate nanocomposites films. © 2012 Wiley Periodicals, Inc. J. Appl. Polym. Sci., 2013     

Thermomechanical properties of alkali treated jute‐polyester/nanoclay biocomposites fabricated by VARTM process

A systematic study was carried out to investigate the effect of alkali treatment and nanoclay on thermomechanical properties of jute fabric reinforced polyester composites (JPC) fabricated by the vacuum‐assisted resin transfer molding (VARTM) process. Using mechanical mixing and sonication process, 1% and 2% by weight montmorillonite K10 nanoclay were dispersed into B‐440 premium polyester resin to fabricate jute fabric reinforced polyester nanocomposites. The average fiber volume was determined to be around 40% and void fraction was reduced due to the surface treatment as well as nanoclay infusion in these biocomposites. Dynamic mechanical analysis (DMA) revealed enhancement of dynamic elastic/plastic responses and glass transition temperature (T_g) in treated jute polyester composites (TJPC) and nanoclay infused TJPC compared with those of untreated jute polyester composites (UTJPC). Alkali treatment and nanoclay infusion also resulted in enhancement of mechanical properties of JPC. The maximum flexural, compression, and interlaminar shear strength (ILSS) properties were found in the 1 wt % nanoclay infused TJPC. Fourier transform‐infrared spectroscopy (FT‐IR) revealed strong interaction between the organoclay and polyester that resulted in enhanced thermomechanical properties in the composites. Lower water absorption was also observed due to surface treatment and nanoclay infusion in the TJPC. © 2012 Wiley Periodicals, Inc. J. Appl. Polym. Sci., 2013     

Functionalized graphene sheets‐epoxy based nanocomposite for cryotank composite application

Multifunctional high performance functionalized graphene sheets (FGSs) based epoxy nanocomposites were investigated to understand the feasibility that these FGSs‐epoxy nanocomposites can be applied to cryotank composite applications. The FGSs were successfully synthesized from graphite flakes through preparing graphite oxides by oxidizing graphite flakes first and next, thermally exfoliating the formed graphite oxides. These high performance FGSs were next incorporated into epoxy matrix resin system to generate the uniformly dispersed FGSs reinforced epoxy nanocomposites. The resultant FGSs‐epoxy nanocomposites significantly enhanced resin strength and toughness about 30–80% and 200–700% at room and low temperatures of −130°C, respectively, and reduced the coefficient of thermal expansion (CTE) of polymer resin at both below and above T_g about 25% at loading of 1.6 wt% FGSs, and increased T_g of polymer resin about 8°C at low loading of 0.4 wt% FGSs without deteriorating their good processability. We found that these significantly improved properties of FGSs‐reinforced epoxy nanocomposite were closely associated with high surface area and wrinkled structure of the FGSs. The further optimization will result the high performance FGSs‐epoxy nanocomposite suitable for use in the next generation multifunctional cryotank carbon fiber reinforced polymer (CFRP) composite applications, where better microcrack resistance and mechanical and dimensional stability are needed. POLYM. COMPOS., 2012. © 2012 Society of Plastics Engineers     

Investigation on mechanical and tribological behavior of naturally woven coconut sheath‐reinforced polymer composites

The article presents the results of experimental investigation on mechanical and dry sliding wear behavior of unsaturated polyester resin (USP), reinforced with naturally woven coconut sheath and glass fibers. The mechanical properties of coconut sheath (N) and glass fiber (G) reinforced polyester composites were studied, and the tribological behaviors were tested on pin‐on‐disc sliding wear tester. Mass loss was determined as a function of sliding distance for a sliding velocity of 3.5 m/s and an applied normal load of 40 N. The experimental result revealed that the mechanical properties and wear resistance of the composites depend on the wt% reinforcement of coconut sheath/glass fiber and sliding distance. The hybrid reinforcement (GGN) greatly increased the mechanical properties of USP. At lower sliding distance, the N‐reinforced USP had lower wear loss, whereas at higher sliding distance, the hybrid fiber‐reinforced (GGN) USP composite had lower wear loss. Furthermore, the work showed that the higher sliding distance bring about changes in the worn surface features such as interface separation, inclined fracture of fibers, loss of matrix, and the appearance of debris with the two different fibers. The worn surfaces were also examined by scanning electron microscopy. The study showed differing trends with load for the two types of reinforcements. POLYM. COMPOS., 2012. © 2012 Society of Plastics Engineers     

On the use of ball milling to develop poly(3‐hydroxybutyrate‐co‐3‐hydroxyvalerate)‐graphene nanocomposites (II)—Mechanical,barrier, and electrical properties

In this work, poly (3‐hydroxybutyrate‐co‐3‐hydroxyvalerate) (PHBV) nanocomposites containing functionalized graphene sheets (FGS) were prepared by means of high‐energy ball milling. The crystalline structure, oxygen barrier, mechanical and electrical properties, and biodegradability of the developed nanocomposites were analyzed and correlated with the amount of FGS incorporated and with their morphology, which was reported in a previous study. Addition of FGS into the PHBV matrix did not affect the crystal morphology of the material but led to somewhat enhanced crystallinity. The good dispersion and distribution of the nanofiller within the polymeric matrix, revealed in the first part of this study, was thought to be crucial for the mechanical reinforcing effect of FGS and also resulted in enhanced gas barrier properties at high relative humidity. Additionally, the conducting behavior of the nanocomposites, as interpreted by the percolation theory, displayed a very low percolation threshold set at ～0.3 vol % of FGS, while the materials exhibited an overall significantly enhanced conductivity. © 2015 Wiley Periodicals, Inc. J. Appl. Polym. Sci. 2015 , 132, 42217.     

Surface free energy and dielectric properties of vinyltriethoxysilane functionalized SBA‐15‐reinforced unsaturated polyester nanocomposites

In this work, organic–inorganic hybrid nanocomposites based on vinylsilane‐functionalized SBA‐15 reinforced unsaturated polyester resin were developed and characterized. SBA‐15 was synthesized and functionalized with vinyltriethoxysilane. The surface functionalized SBA‐15 (VSBA‐15) with varying weight percentages (1, 3, 5, and 7 wt%) was incorporated into the unsaturated polyester resin. The resulting VSBA‐15‐reinforced epoxy composites were characterized by Fourier transform infrared spectroscopy, X‐ray diffraction, differential scanning calorimetry, and thermogravemetric analysis and impedance analyzer. Among the composite samples with varying loadings, the dielectric behavior of 7 wt% VSBA‐15 loaded composite sample possesses the lowest value of dielectric constant, that is, 2.4 at 1 MHz frequency when compared with that of other samples. Further, the thermal stability was also enhanced to an appreciable extent, when compared with that of the samples with lower V‐SBA‐15 loadings. POLYM. COMPOS., 37:3433–3441, 2016. © 2015 The Authors Polymer Composites published by Wiley Periodicals, Inc. on behalf of Society of Plastics Engineers     

Crystallization and mechanical behavior of covalent functionalized carbon nanotube/poly(3‐hydroxybutyrate‐co‐3‐hydroxyvalerate) nanocomposites

To improve the dispersity of multi‐walled carbon nanotubes (MWCNTs) in poly(3‐hydroxybutyrate‐co?3‐hydroxyvalerate) (PHBV) matrix, MWCNTs functionalized with carboxyl groups, hydroxyl groups, and atactic poly (3‐hydroxybutyrate) (ataPHB) through acid oxidation, esterification reaction, and “grafting from” method, respectively, were used to fabricate nanofiller/PHBV nanocomposites. The crystallization behavior, dispersion of MWCNTs before and after functionalization in PHBV matrices, and mechanical properties of a series of nanocomposites were investigated. The differential scanning calorimetry, wide‐angle X‐ray diffraction, and polarized optical microscope results suggested that the four types of MWCNTs acted as effective heterogeneous nucleation agents, inducing an increase in the crystallization rate, crystallinity, and crystallite size. Scanning electron microscope observations demonstrated that functionalized MWCNTs showed improved dispersion comparing with MWCNTs, suggesting an enhanced interfacial interaction between PHBV and functionalized MWCNTs. Consequently, the mechanical properties of the functionalized MWCNTs/PHBV nanocomposites have been improved as evident from dynamic mechanical and static tensile tests. © 2015 Wiley Periodicals, Inc. J. Appl. Polym. Sci. 2015 , 132, 42136.     

Scaling‐up of the dispersion process of nanoparticle‐agglomerates in epoxy resin with an innovative continuous ultrasonic flow‐through‐cell dispersion system

Thermosets reinforced with inorganic nanoparticles show numerous benefits over the unreinforced polymer. However, to achieve reinforcement the nanoparticles have to be well separated and distributed homogeneously within the matrix. In the present study the laboratory scale discontinuous ultrasonic dispersion process was scaled up to a continuous ultrasonic dispersion process of agglomerated nanoparticles in epoxy resin (EP). Exemplarily, the dispersion experiments were carried out for a 4‐l suspension volume consisting of epoxy resin and 14 vol% TiO₂‐nanoparticles was carried out as a function of the dispersion time and the amplitude of the ultrasonic cell. Following, nanocomposites were manufactured with particle contents of 2, 5, and 10 vol%. For the verification of the manufactured nanocomposites quality, particle sizes analysis and mechanical characterization were undertaken. The obtained results were compared with those of the discontinuous dispersion at laboratory scale. It has been found that comparable particle sizes and mechanical properties could be achieved, although, the volume of the suspension was 10 times higher as that one of the batchwise dispersion. POLYM. ENG. SCI., 2012. © 2011 Society of Plastics Engineers     

Comparative study of the thermal and mechanical properties of nanocomposites prepared by in situ polymerization of ε‐caprolactone and functionalized carbon nanotubes

As an effort to compare the influence of several types of functionalized carbon nanotubes (CNTs) upon the mechanical and thermal properties of nanocomposites prepared with a poly(ε‐caprolactone) (PCL) as matrix and functionalized CNTs as fillers; nanocomposites of PCL–CNTs were studied in this study. CNTs were synthesized by chemical vapor deposition using dry ethanol as the carbon source. High resolution scanning electron microscopy, high resolution transmission electron microscopy, and Raman and infrared spectroscopies were used to characterize the CNTs obtained. Four chemical synthesis routes were exploited to add different types of chemical groups onto the surface of purified CNTs. Specifically, the authors inserted: (i) N‐methylpyrrolidine, (ii) carboxyl and hydroxyl, (iii) urethane, and (iv) phenylmethanol groups onto CNTs surface. Nanocomposites were synthesized by in situ polymerization of ε‐caprolactone (ε‐CL) in presence of 1 wt% of each type of functionalized CNTs. Young's moduli of the nanocomposites prepared with N‐methylpyrrolidine or carboxyl and hydroxyl functionalized CNTs are higher than the one of pure PCL, whereas all the mechanical properties of the nanocomposites containing urethane or phenylmethanol groups evaluated at the break point were higher than those of pure PCL. Thermal stability of all the nanocomposites studied improved with respect to pure PCL. POLYM. COMPOS.,, 2012. © 2012 Society of Plastics Engineers     

Optical and thermomechanical behavior of benzoxazine functionalized ZnO reinforced polybenzoxazine nanocomposites

In the present work, synthesized zinc oxide (ZnO) was functionalized with benzoxazine terminated silane (BS). The obtained functionalized benzoxazine terminated ZnO (BS‐ZnO) was confirmed by Fourier transform infrared spectroscopy and thermogravimetric analysis. In addition to neat polybenzoxazine (PBZ) matrix synthesis, different weight percentages of (1, 3, 5, 7, and 10 wt%) BS‐ZnO was incorporated into PBZ matrix to obtain the BS‐ZnO/PBZ nanocomposites, respectively. The resulted nanocomposites (BS‐ZnO/PBZ) were characterized for their thermal, mechanical, and optical properties. The results indicated that the 10 wt% BS‐ZnO reinforced PBZ matrix showed an improved glass transition temperature, thermal stability than those of neat PBZ matrix. Further, its mechanical and ultraviolet shielding properties were also improved significantly. The results from the X‐ray diffraction analysis, scanning electron microscope, and high resolution transmission electron microscope, ascertains the presence and homogenous dispersion of functionalized ZnO into PBZ matrix. POLYM. COMPOS., 38:1881–1889, 2017. © 2015 Society of Plastics Engineers     

In situ preparation of polyimide/amino‐functionalized carbon nanotube composites and their properties

In order to improve the dispersion of carbon nanotubes (CNTs) in polyimide (PI) matrix and the interfacial interaction between CNTs and PI, 4,4′‐diaminodiphenyl ether (ODA)‐functionalized carbon nanotubes (CNTs‐ODA) were synthesized by oxidation and amidation reactions. The structures and morphologies of CNTs‐ODA were characterized using Fourier transform infrared spectrometer, transmission electron microscopy, and thermal gravimetric analysis. Then a series of polyimide/amino‐functionalized carbon nanotube (PI/CNT‐ODA) nanocomposites were prepared by in situ polymerization. CNTs‐ODA were homogeneously dispersed in PI matrix. The influence of CNT‐ODA content on mechanical properties of PI/CNT‐ODA nanocomposites was investigated. It was found that the mechanical properties of nanocomposites were enhanced with the increase in CNT‐ODA loading. When the content of CNTs‐ODA was 3 wt%, the tensile strength of PI/CNT‐ODA nanocomposites was up to 169.07 MPa (87.11% higher than that of neat PI). The modulus of PI/CNTs‐ODA was increased by 62.64%, while elongation at break was increased by 66.05%. The improvement of the mechanical properties of PI/CNT‐ODA nanocomposites were due to the strong chemical bond and interfacial interaction between CNTs‐ODA and PI matrix. POLYM. COMPOS., 35:1952–1959, 2014. © 2014 Society of Plastics Engineers     

Functionalization of carbon nanotubes with (3‐glycidyloxypropyl)‐trimethoxysilane: Effect of wrapping on epoxy matrix nanocomposites

In this work, multiwalled carbon nanotubes (MWCNT), after previous oxidation, are functionalized with excess (3‐glycidyloxypropyl)trimethoxysilane (GLYMO) and used as reinforcement in epoxy matrix nanocomposites. Infrared, Raman, and energy‐dispersive X‐ray spectroscopies confirm the silanization of the MWCNT, while transmission electron microscopy images show that oxidized nanotubes presented less entanglement than pristine and silanized MWCNT. Thickening of the nanotubes is also observed after silanization, suggesting that the MWCNT are wrapped by siloxane chains. Field‐emission scanning electron microscopy reveals that oxidized nanotubes are better dispersed in the matrix, providing nanocomposites with better mechanical properties than those reinforced with pristine and silanized MWCNT. On the other hand, the glass transition temperature of the nanocomposite with 0.05 wt % MWCNT‐GLYMO increased by 14 °C compared to the neat epoxy resin, suggesting a strong matrix–nanotube adhesion. The functionalization of nanotubes using an excess amount of silane can thus favor the formation of an organosiloxane coating on the MWCNT, preventing its dispersion and contributing to poor mechanical properties of epoxy nanocomposites. © 2016 Wiley Periodicals, Inc. J. Appl. Polym. Sci. 2016 , 133, 44245.     

Mechanical,thermal and dynamic‐mechanical behavior of banana fiber reinforced polypropylene nanocomposites

Natural fiber‐reinforced nanocomposites based on polypropylene/nanoclay/banana fibers were fabricated by melt mixing in a twin‐screw extruder followed by compression molding in this current study. Maleic anhydride polypropylene copolymer (MA‐g‐PP) was used as a compatibilizer to increase the compatibility between the PP matrix, clay, and banana fiber to enhance exfoliation of organoclay and dispersion of fibers into the polymer matrix. Variation in mechanical, thermal, and physico‐mechanical properties with the addition of banana fiber into the PP nanocomposites was investigated. It was observed that 3 wt% of nanoclay and 5 wt% of MA‐g‐PP within PP matrix resulted in an increase in tensile and flexural strength by 41.3% and 45.6% as compared with virgin PP. Further, incorporation of 30 wt% banana fiber in PP nanocomposites system increases the tensile and flexural strength to the tune of 27.1% and 15.8%, respectively. The morphology of fiber reinforced PP nanocomposites has been examined by using scanning electron microscopy and transmission electron microscopy. Significant enhancement in the thermal stability of nanocomposites was also observed due to the presence of nanoclay under thermogravimetric analysis. Dynamic mechanical analysis tests revealed an increase in storage modulus (E′) and damping factor (tan δ), conforming the strong interaction between nanoclay/banana fiberand MA‐g‐PP in the fiber‐reinforced nanocomposites systems. POLYM. COMPOS., © 2011 Society of Plastics Engineers.     

Amino‐functionalized multiple‐walled carbon nanotubes‐polyimide nanocomposite films fabricated by in situ polymerization

For the preparation of high‐quality polymeric carbon nanocomposites, it is required that carbon nanotubes are fully compatible with matrix polymers. For this purpose, amino‐functionalized multiple‐walled carbon nanotubes (a‐MWNTs) were synthesized. The a‐MWNTs/polyimide nanocomposite films were prepared through in situ polymerization. According to the spectroscopic characterizations, the a‐MWNTs were homogeneously dispersed in the nanocomposite films as the acid‐functionalized MWNTs. The mechanical properties of the polyimide composite were also studied. © 2008 Wiley Periodicals, Inc. J Appl Polym Sci, 2008     

Structure development in thermoset recyclate‐filled polypropylene composites

Polypropylene containing comminuted fiber reinforced thermoset recyclate has been shown to exhibit enhanced mechanical properties relative to particulate‐filled materials. Optimum mechanical performance in these recyclate‐filled materials is achieved in compositions made from rubber‐modified polypropylene containing maleic anhydride‐modified PP in conjuction with silane coupling agent. Although matrix crosslinking was found to enhance properties in both filled and unfilled systems, composite properties are dominated by the development of strong interfacial bonding between polypropylene and recyclate reinforcement. A mechanism for the formation of interfacial bonding is proposed involving reaction between maleic anhydride functionalized PP, formation of trisilanol groups and their subsequent condensation with hydroxyl groups on the recyclate surfaces, together with molecular entanglement and co‐crystallization of the grafted and ungrafted polypropylene molecules. Furthermore, in the absence of treatment there is evidence that the elastomer particles encapsulate the filler particles. However, this effect is strongly hindered when functionalized‐PP is added, either in isolation or in combination with the silane co‐treatment. The crystalline nucleation of PP by thermoset recyclate and treatment is also considered. The treatment system investigated was found to promote interfacial bonding to both the polyester (DMC) and woven glassreinforced phenolic recyclates investigated, suggesting it may be suitable for treating mixed composite scrap.     

Properties of PMMA/Carbon nanotubes nanocomposites prepared by “grafting through” method

A number of batch polymerizations were performed to study the effect of multi‐walled carbon nanotubes (MWCNTs) on the properties of PMMA/MWCNTs nanocomposites. To improve the dispersion of nanotubes in PMMA matrix, MWCNTs were functionalized with methacrylate groups via a four‐step modification process and the modified nanoparticles were used to synthesize the nanocomposites. The prepared samples were characterized by Raman spectroscopy, thermogravimetric analysis, dynamic mechanical thermal analysis, differential scanning calorimetry, gel permeation chromatography, UV–visible, and TEM techniques. According to the results, modified nanotubes improved thermal and mechanical properties better than the pristine MWCNTs. The main improvement in the mechanical and thermophysical properties was achieved for the nanocomposite containing 0.5 wt% of MWCNTs. POLYM. COMPOS., 2012. © 2011 Society of Plastics Engineers     

Synthesis of bio‐based polymeric nanocomposites from acrylated epoxidized soybean oil and montmorillonite clay in the presence of a bio‐based intercalant

Polymeric nanocomposites were synthesized from functionalized soybean‐oil‐based polymer matrix and montmorillonite (MMT) clay using an in situ free radical polymerization reaction. Acrylated epoxidized soybean oil combined with styrene was used as the monomer. Organophilic MMT (OrgMMT) was obtained using a quaternized derivative of methyl oleate, which was synthesized from olive oil triglyceride, as a renewable intercalant. The resultant nanocomposites were characterized using X‐ray diffraction and atomic force microscopy. The effect of increased nanofiller loading on the thermal and mechanical properties of the nanocomposites was investigated using thermogravimetric analysis and dynamic mechanical analysis. It was found that the desired exfoliated nanocomposite structure was achieved when the OrgMMT loading was 1 and 2 wt%, whereas a partially exfoliated or intercalated nanocomposite was obtained for 3 wt% loading. All the nanocomposites were found to have improved thermal and mechanical properties as compared with virgin acrylated epoxidized soybean‐oil‐based polymer matrix. The nanocomposite containing 2 wt% OrgMMT clay was found to have the highest thermal stability and best dynamic mechanical performance. Copyright © 2010 Society of Chemical Industry     

Mechanical,thermal, and rheological properties of graphene‐based polypropylene nanocomposites prepared by melt mixing

In this article, we describe the fabrication by melt mixing of graphene‐polypropylene nanocomposites and present the effect of graphene addition on some selected properties of polypropylene (PP). The graphene nanosheets (GNs) used as nano‐reinforcing agents were obtained through chemical reduction of graphene oxide by hydrazine hydrate. GNs were characterized and successfully dispersed into PP matrix to produce PP/GNs nanocomposites. The effects of GNs content on thermal, mechanical, and rheological properties were reported, and the obtained results were discussed in terms of morphology and state of dispersion and distribution of the GNs within the polymer matrix. Characterization by scanning electron microscopy and X‐ray diffraction of the nanocomposites has shown a relatively good dispersion of GNs in the polymer matrix, with the presence of only few aggregates. Increasing GNs content resulted in a significant increase in both mechanical and thermal properties with only few percent of GNs loading. Rheological behavior of the PP/GNs nanocomposites showed a Maxwellian‐like behavior for low GNs concentrations and a viscoelastic solid‐like behavior for GNs content exceeding the concentration of the percolation threshold. POLYM. COMPOS., 2012. © 2012 Society of Plastics Engineers     

Graphene nanoplatelet‐reinforced semi‐crystal poly(arylene ether nitrile) nanocomposites prepared by the twin‐screw extrusion

Graphene nanoplatelet reinforced semi‐crystal poly(arylene ether nitrile) (PEN/GN) nanocomposites were prepared by an economically and environmentally friendly method of twin‐screw extrusion technique. The feasibility of using PEN/GN nanocomposites was investigated by evaluating their thermal behaviors, mechanical, and morphological properties. Thermal studies revealed that GN could act as nucleating agents but decreased the whole crystallinity in/of PEN/GN nanocomposites. Mechanical investigation manifested that GN had both strengthening effect (increase in flexural modulus and strength) and toughening effect (rise in the elongation and impact strength) on the mechanical performance of semi‐crystal PEN nanocomposites. Heat treatment can further increase their mechanical performances due to the increased crystallinity and release of inner stress. With the small addition of GN (<5 wt%), the morphology of PEN was changed from brittle to ductile, and GN showed good dispersion and adhesion in/to the PEN matrix. This work shows that in the semi‐crystal polymer/filler systems, besides the dispersion states of fillers and interactions between fillers and polymer matrices, the crystallinity of the nanocomposites affected by the existence of filler and the residual stress are also two key factors determining the mechanical properties. POLYM. COMPOS., 35:404–411, 2014. © 2013 Society of Plastics Engineers     

Preparation and properties of TiO2‐filled poly(acrylonitrile‐butadiene‐styrene)/epoxy hybrid composites

Poly (acrylonitrile‐butadiene‐styrene) (ABS) was used to modify diglycidyl ether of bisphenol‐A type of epoxy resin, and the modified epoxy resin was used as the matrix for making TiO₂ reinforced nanocomposites and were cured with diaminodiphenyl sulfone for superior mechanical and thermal properties. The hybrid nanocomposites were characterized by using thermogravimetric analyzer (TGA), dynamic mechanical analyzer (DMA), universal testing machine (UTM), scanning electron microscopy (SEM), and transmission electron microscopy (TEM). The bulk morphology was carefully analyzed by SEM and TEM and was supported by other techniques. DMA studies revealed that the DDS‐cured epoxy/ABS/TiO₂ hybrid composites systems have two T_gs corresponding to epoxy and ABS rich phases and have better load bearing capacity with the addition of TiO₂ particles. The addition of TiO₂ induces a significant increase in tensile properties, impact strength, and fracture toughness with respect to neat blend matrix. Tensile toughness reveals a twofold increase with the addition of 0.7 wt % TiO₂ filler in the blend matrix with respect to neat blend. SEM micrographs of fractured surfaces establish a synergetic effect of both ABS and TiO₂ components in the epoxy matrix. The phenomenon such us cavitation, crack path deflection, crack pinning, ductile tearing of the thermoplastic, and local plastic deformation of the matrix with some minor agglomerates of TiO₂ are observed. However, between these agglomerates, the particles are separated well and are distributed homogeneously within the polymer matrix. © 2012 Wiley Periodicals, Inc. J. Appl. Polym. Sci., 2013