Thermo‐physical,thermal degradation,and flexural properties of betel nut husk fiber reinforced vinyl ester composites

This study aims to investigate the thermo‐physical, mechanical, and thermal degradation properties of betel nut husk (BNH) fiber reinforced vinyl ester (VE) composites. These properties were evaluated as a function of fiber maturity, fiber content, and fiber orientation. Thermo‐physical properties were analyzed experimentally using a hot disk TPS method. The introduction of BNH was found to reduce the thermal conductivity of neat VE. The thermal conductivity and thermal diffusivity of BNH reinforced VE composites decreased with the increase in fiber content. Short fiber BNH reinforced VE composites showed the lowest thermal conductivity as compared to the unidirectional and random nonwoven composites. The TGA analysis shows lower resin transition peak for the BNH reinforced VE composites than the peak of neat VE. Fiber maturity had a notable effect on the flexural modulus of the BNH fiber reinforced VE composites. Incorporation of 10 wt% BNH fibers into the composite has increased the composites' flexural modulus by 46.37%. However, further increases in the fiber content reduced both flexural strength and modulus of the composites. POLYM. COMPOS., 37:2008–2017, 2016. © 2015 Society of Plastics Engineers     

埃洛石纳米管对PVC/CPE复合材料性能的影响

制备了PVC/CPE/埃洛石纳米管（HNTs）复合材料,研究了HNTs对PVC/CPE复合材料力学性能、微观形貌及热性能的影响.结果显示,HNTs对PVC/CPE材料的增韧效果与基体的韧性及HNTs的添加量有关.当基体韧性较低时,添加少量的HNTs可显著提高PVC/CPE的冲击强度,同时,材料的拉伸强度、弯曲强度和热性能也得到一定的提高.当m（PVC）∶m（CPE）∶m（HNTs）=100∶ 3∶3时,复合材料的冲击强度可达22.17 J/m2,为纯PVC基体树脂的3.4倍,复合材料的冲击断面较粗糙,HNTs在基体中分散较均匀.     

Development of Silicon Carbide Reinforced Jute Epoxy Composites: Physical,Mechanical and Thermo-mechanical Characterizations

The aim of the present study was to investigate the physical and thermo-mechanical characterization of silicon carbide filled needle punch nonwoven jute fiber reinforced epoxy composites. The composite materials were prepared by mixing different weight percentages (0–15 wt.%) of silicon carbide in needle punch nonwoven jute fiber reinforced epoxy composites by hand-lay-up techniques. The physical and mechanical tests have been performed to find the void content, water absorption, hardness, tensile strength, impact strength, fracture toughness and thermo-mechanical properties of the silicon carbide filled jute epoxy composites. The results indicated that increase in silicon carbide filler from 0 to 15 wt.% in the jute epoxy composites increased the void content by 1.49 %, water absorption by 1.83 %, hardness by 39.47 %, tensile strength by 52.5 %, flexural strength by 48.5 %, and impact strength by 14.5 % but on the other hand, decreased the thermal conductivity by 11.62 %. The result also indicated that jute epoxy composites reinforced with 15 wt.% silicon carbide particulate filler presented the highest storage modulus and loss modulus as compared with the unfilled jute epoxy composite.     

Improved mechanical and thermal properties of bamboo–epoxy nanocomposites

Natural fiber‐reinforced hybrid composites based on bamboo/epoxy/nanoclay were prepared. Ultrasound sonication was used for the dispersion of nanoclay in the bamboo–epoxy composites. The morphology of bamboo–epoxy nanocomposites was investigated by using scanning electron microscopy, transmission electron microscopy, and X‐ray diffraction. The results show that there exists an optimum limit in which the mechanical properties of composites improved by continuously increasing the nanoclay content. The tensile and flexural strength of bamboo–epoxy nanocomposites with 3 wt% nanoclay increased by 40% and 27%, respectively, as compared to pure composites. The highest value of impact strength was obtained for 1 wt% nanoclay content bamboo–epoxy nanocomposites. The enhanced impact strength of bamboo–epoxy nanocomposites was one of the key advantages brought by nanofiller. The results show that incorporation of nanoclay substantially increases the water resistance capability and thermal stability of bamboo–epoxy nanocomposites. POLYM. COMPOS., 2012. © 2012 Society of Plastics Engineers     

Dendritic polyamidoamine-grafted halloysite nanotubes for fabricating toughened epoxy composites

Well-dispersed epoxy resin/halloysite nanotubes composites were prepared by functionalization of the HNTs surfaces using polyamidoamine generation-3 (HNTs-G3.0). A series of modified halloysite nanotubes with different generations of dendritic polyamidoamine (PAMAM) were prepared via a divergent synthetic process by repeating the Michael addition of methyl acrylate to superficial amino groups and the amidation of the resulting esters with ethylenediamine. The products were then characterized by means of FTIR, XPS, XRD and TGA. The results showed that PAMAM polymers are successfully grafted on the surface of HNTs and the grafting percentage of HNTs grafted with polyamidoamine generation-3 (HNTs-G3.0) is 27.21 %. The grafted PAMAM has no effect on the crystalline structure of HNTs. The morphology, interfacial interaction and mechanical properties of epoxy composites were investigated and correlated with the surface functionalization of HNTs. The observations of scanning electronic microscopy and transmission electron microscopy images showed that HNTs-G3.0 exhibited better dispersion than the p-HNTs. The interfacial interaction of the epoxy composites was studied by FTIR and DMA. It was found that dendritic polyamidoamine graft can effectively improve the interfacial interaction of the epoxy composites. With the improvement in particle dispersion and interfacial interaction through polyamidoamine generation-3 grafting, an increase of impact strength and fracture toughness was achieved, accompanied by enhancements of flexural strength and modulus. In particular, the impact strength and fracture toughness (K _IC) of composites with polyamidoamine generation-3 grafted HNTs were about 160 and 20 % higher than the values of functionalization halloysite nanotube system.     

Natural inorganic nanotubes reinforced epoxy resin nanocomposites

Natural occurred nanotubes, halloysite nanotubes, were modified by silane and incorporated into epoxy resin to form nanocomposites. The morphology of the nanocomposites was characterized by transmission electron microscopy (TEM). Dynamic mechanical analysis (DMA) and thermogravimetric analysis (TGA) were performed on the nanocomposites. Flexural property and coefficient of thermal expansion (CTE) of the nanocomposites were also determined. Comparing with the neat resin, about 40% increase in storage modulus at glassy state and 133% at rubbery state were achieved by incorporating 12 wt% modified HNTs into the epoxy matrix. In addition, the nanocomposites exhibited improved flexural strength, char yield and dimensional stability. TEM examination revealed a uniform dispersion of the nanotubes in the epoxy resin. The remarkably positive effects of the HNTs on the performance of the epoxy resin were correlated with the unique characteristics of the HNTs, the uniform dispersion and the possible interfacial reactions between the modified HNTs and the matrix.     

PVC/MBS/埃洛石纳米管复合材料的制备及其性能

采用熔融共混法制备了聚氯乙烯(PVC)/甲基丙烯酸甲酯-丁二烯-苯乙烯共聚物(MBS)/埃洛石纳米管(HNTs)三元复合材料,研究了HNTs对PVC/MBS共混体系力学性能、热性能和微观结构的影响。结果表明:HNTs与MBS可协同增韧PVC,使复合材料的强度和刚性得到改善,当HNTs的填充量为3 phr时,PVC/MBS(100/3)共混体系的冲击强度、拉伸强度、弯曲强度和弯曲模量分别提高了57.7%、12.1%、7.6%和45.9%;其冲击断面呈现韧性断裂特征;TEM观察结果发现,HNTs在PVC/MBS共混体系中具有良好的分散状态;热失重分析显示,HNTs对PVC/MBS共混体系热稳定性的提高能起到一定作用。     

Comparative study of aluminum diethylphosphinate and aluminum methylethylphosphinate‐filled epoxy flame‐retardant composites

Epoxy resin (EP) is one of the main polymers in electrical and electronic applications. In this work, flame‐retardant epoxy resin composites based on aluminum diethylphosphinate (Al(DEP)) and aluminum methylethylphosphinate (Al(MEP) were prepared using aromatic amine 4, 4‐diaminodiphenylmethane as curing agent. The flammability, thermal degradation, flexural properties, and morphologies of composites were investigated with respect to the filler loading and filler type. Results showed that both Al(MEP) and Al(DEP) were efficient flame retardants for EP and a low dosage (15 wt%) is enough to achieve the important criterion UL 94 V‐0. Limiting oxygen index (LOI) of composites is increased with filler loading (phosphorus content) and reached of 32.2% for 15 wt% of Al(MEP) and 29.8 for 15 wt% of Al(DEP). The char formation and flexural modulus of composites are also improved by adding the two fillers. However, the flexural strength of all the composites decreased with increasing filler loading. In comparison with Al(DEP)/EP, Al(MEP)/EP provides a higher flammability, better thermal stability and char formation but inferior flexural properties. Scanning electron microscopy revealed that the dispersion of Al(DEP) filler in the EP matrix is more uniform and exhibits better compatibility with EP matrix, which in turn generates better flexural strength and higher modulus when compared with Al(MEP)‐filled EP composites. POLYM. COMPOS., 2012. © 2012 Society of Plastics Engineers     

Poly(lactic acid)–thermoplastic poly(ether)urethane composites synergistically reinforced and toughened with short carbon fibers for three‐dimensional printing

In this study, we prepared short‐carbon‐fiber (CF)‐reinforced poly(lactic acid) (PLA)–thermoplastic polyurethane (TPU) blends by melt blending. The effects of the initial fiber length and content on the morphologies and thermal, rheological, and mechanical properties of the composites were systematically investigated. We found that the mechanical properties of the composites were almost unaffected by the fiber initial length. However, with increasing fiber content, the stiffness and toughness values of the blends were both enhanced because of the formation of a TPU‐mediated CF network. With the incorporation of 20 wt % CFs into the PLA–TPU blends, the tensile strength was increased by 70.7%, the flexural modulus was increased by 184%, and the impact strength was increased by 50.4%. Compared with that of the neat PLA, the impact strength of the CF‐reinforced composites increased up to 1.92 times. For the performance in three‐dimensional printing, excellent mechanical properties and a good‐quality appearance were simultaneously obtained when we printed the composites with a thin layer thickness. Our results provide insight into the relationship among the CFs, phase structure, and performance, as we achieved a good stiffness–toughness balance in the PLA–TPU–CF ternary composites. © 2018 Wiley Periodicals, Inc. J. Appl. Polym. Sci. 2018 , 135, 46483.     

热致性液晶/埃洛石纳米管/尼龙66导热原位混杂复合材料的结构与性能

采用熔融共混方法制备了热致液晶聚合物(TLCP)/埃洛石纳米管(HNTs)/尼龙66(PA66)原位混杂复合材料,研究了其导热性能、力学性能及微观形态。结果表明:在实验范围内,复合材料的导热性能及力学性能均随着HNTs含量的增加而提高,当HNTs质量分数增至40%时,复合材料的导热系数、热变形温度、拉伸强度、弯曲强度及弯曲模量分别提高了134%、144%、15.3%、31.9%、231%;扫描电子显微镜(SEM)显示,TLCP及HNTs均能在基体中均匀分散,并能观察到TCLP所形成的沿纤维轴方向取向的微纤及HNTs所形成的导热网链。     

Effect of ethylene‐1‐butene copolymer on tensile properties and toughness of polypropylene/mica/organoclay hybrid nanocomposites

In this study, polypropylene (PP) was reinforced using 1 wt% organically modified‐grafted mica (OMGM) and various levels of Cloisite15A (C15A), 0–3 wt%. For OMGM preparation, polypropylene graft maleic anhydride (PP‐g‐MAH) was grafted onto diacetone acryl amid modified mica. The results showed the highest impact strength enhancement of 68% and Young's modulus of 12% for hybrid nanocomposite containing 1 wt% OMGM and 0.5 wt% C15A when compared to neat PP. In order to considerably improve the impact strength of PP with advantage of elastic modulus enhancement, PP was melt blended with above‐mentioned amounts of OMGM and C15A and different contents of ethylene‐1‐butene copolymer (EBR), 0–10 wt%. The dispersion of low‐ and high‐aspect ratio layered silicate tactoids and EBR nanoparticles in the polymer matrix was studied using transmission electron microscopy. The effect of EBR level on the crystallization behavior, tensile properties, impact strength, and fracture toughness of the resultant toughened hybrid nanocomposite was investigated. The presence of EBR nanoparticles did not show any sufficient effect on the melting and crystallization temperatures of the toughened PP and hybrid nanocomposites. However, the impact results indicated that the addition of EBR to neat PP remarkably increased the toughness while sharply decreased its Young's modulus. The incorporation of 7 wt% EBR in the hybrid nanocomposite containing 1 wt% OMGM and 0.5 wt% C15A considerably enhanced impact strength 119% and 30% in comparison to neat PP and its hybrid nanocomposite, respectively. Additionally, the incorporation of EBR nanoparticle in the presence of the silicate layered nanoparticles prevented significant decreasing in Young's modulus of the matrix. J. VINYL ADDIT. TECHNOL., 25:117–126, 2019. © 2018 Society of Plastics Engineers     

The effects of hybrid fillers on thermal,mechanical, physical,and antimicrobial properties of ultrahigh‐molecular‐weight polyethylene‐reinforced composites

The effects of hybrid filler of zinc oxide and chitosan (chitosan–ZnO) on thermal, flexural, antimicrobial, chemical resistance, and hardness properties of ultrahigh‐molecular‐weight polyethylene (UHMWPE) composites with varying concentration of zinc oxide (ZnO) and further hybridized by chitosan (CS) were successfully studied. The composites were prepared using mechanical ball milling and followed by hot compression molding. The addition of ZnO to the UHMWPE matrix had lowered the melting temperature (T _m) of the composite but delayed its degradation temperature. Further investigation of dual filler incorporation was done by the addition of chitosan to the UHMWPE/ZnO composite and resulted in the reduction of UHMWPE crystallization. The flexural strength and modulus had a notably high improvement through ZnO addition up to 25 wt% as compared to neat UHMWPE. However, the addition of chitosan had resulted in lower flexural strength than that of 12 wt% ZnO UHMWPE composite but still higher than that of neat UHMWPE. It was experimentally proven that the incorporation of ZnO and chitosan particles within UHMWPE matrix had further enhanced the antimicrobial properties of neat UHMWPE. Chemical resistance was improved with higher ZnO content with a slight reduction of mass change after the incorporation of chitosan. The hardness value increased with ZnO addition but higher incorporation of chitosan had lowered the hardness value. These findings have significant implications for the commercial application of UHMWPE based products. It appears that these hybrid fillers (chitosan–ZnO)‐reinforced UHMWPE composites exhibit superior overall properties than that of conventional neat UHMWPE. POLYM. COMPOS., 38:1689–1697, 2017. © 2015 Society of Plastics Engineers     

Mechanical,thermal, and morphological properties of maleic anhydride‐g‐polypropylene compatibilized and chemically modified banana‐fiber‐reinforced polypropylene composites

Composites were prepared with chemically modified banana fibers in polypropylene (PP). The effects of 40‐mm fiber loading and resin modification on the physical, mechanical, thermal, and morphological properties of the composites were evaluated with scanning electron microscopy (SEM), thermogravimetric analysis (TGA), Infrared (IR) spectroscopy, and so on. Maleic anhydride grafted polypropylene (MA‐g‐PP) compatibilizer was used to improve the fiber‐matrix adhesion. SEM studies carried out on fractured specimens indicated poor dispersion in the unmodified fiber composites and improved adhesion and uniform dispersion in the treated composites. A fiber loading of 15 vol % in the treated composites was optimum, with maximum mechanical properties and thermal stability evident. The composite with 5% MA‐g‐PP concentration at a 15% fiber volume showed an 80% increase in impact strength, a 48% increase in flexural strength, a 125% increase in flexural modulus, a 33% increase in tensile strength, and an 82% increase in tensile modulus, whereas the heat deflection temperature increased by 18°C. © 2010 Wiley Periodicals, Inc. J Appl Polym Sci, 2010     

Acid‐Based Surfactant‐Aided Dispersion of Multi‐Walled Carbon Nanotubes in Epoxy‐Based Nanocomposites

In this study, the dispersion of multi‐walled carbon nanotubes (MWCNTs) in epoxy was facilitated by an anionic surfactant, linear alkyl benzene sulfonic acid. Different types of composites were prepared using a fixed amount of MWCNTs (0.5 wt%), in absence of solvent/surfactant, in presence of solvent and solvent/surfactant. The composites were characterized using Fourier transform infrared spectrophotometer, thermogravimetric analyzer (TGA), differential scanning calorimeter (DSC), universal testing machine, pendulum impact system, X‐ray diffraction, and scanning electron microscope. The epoxy/MWCNTs nanocomposite exhibited significantly higher mechanical properties due to the better dispersion in the presence of the surfactant. The tensile strength and flexural strength were increased by 75% and 108%, respectively. The thermal, structural, and morphological analyses were also excellent as a result of the better dispersion. In addition, the solvent‐surfactant behavior was hypothesized for the epoxy/MWCNTs system. POLYM. ENG. SCI., 59:E80–E87, 2019. © 2018 Society of Plastics Engineers     

环氧树脂/短切碳纤维复合材料性能研究

制备出了短切碳纤维增强TDE-85环氧树脂复合材料,研究了碳纤维的含量对复合材料力学性能和耐热性能的影响。结果表明,碳纤维的加入有利于复合材料力学性能和耐热性能的提高,并在碳纤维含量为0.25%时,复合材料的拉伸强度、冲击韧性、弯曲强度和弯曲模量达到最大,分别提高了29.33%、25.31%、30.28%和68.93%。此外,对复合材料的弯曲断裂面进行了微观形貌分析,结果表明一定量的碳纤维可以较好地分散在树脂基体中,同时,碳纤维原丝和树脂基体的界面结合比较弱,主要依赖于两相之间的物理嵌合。     

Comparison of the effect of carbon,halloysite and titania nanotubes on the mechanical and thermal properties of LDPE based nanocomposite films

In this study, titania nanotubes(TNTs) were prepared by hydrothermal method with the aim to compare the properties of these one-dimensional tubular nanostructures' reinforced nanocomposites with the carbon and halloysite nanotubes'(CNTs and HNTs, respectively) reinforced nanocomposites. Low density polyethylene(LDPE) was used as the matrix material. The prepared nanocomposites were characterized and compared by means of their morphological, mechanical and thermal properties. SEM results showed enhanced interfacial interaction and better dispersion of TNTs and HNTs into LDPE with the incorporation of a MAPE compatibilizer,however, these interactions seem to be absent between CNTs and LDPE, and the CNTs remained agglomerated.Contact angle measurements revealed that CNT filled nanocomposites are more hydrophilic than HNT composites, and less than TNT composites. CNTs provided better tensile strength and Young's modulus than HNT and TNT nanocomposites, a 42% increase in tensile strength and Young's modulus is achieved compared to LDPE.Tear strength improvement was noticed in the TNT composites with a value of 35.4 N·mm~(-1), compared to CNT composites with a value of 25.5 N·mm~(-1)·s~(-1). All the prepared nanocomposites are more thermally stable than neat LDPE and the best improvement in thermal stability was observed for CNT reinforced nanocomposites.CNTs depicted the best improvement in tensile and thermal properties and the MAPE compatibilizer effectiveness regarding morphological. mechanical and thermal properties was only observed for TNT and HNT systems.     

Enhanced thermal and mechanical properties of epoxy composites by addition of hyperbranched polyglycerol grown on cellulose fibers

We reported a novel approach for epoxy composites by incorporation of hyperbranched polyglycerol (HPG) grafted sisal cellulose fibers (SCF). In this work, we have synthesized SCF wrapped HPG shell (SCF-g-HPG) by a “grafting from” strategy for the strong interfacial interaction between fillers and matrix. It was found that the thermal and mechanical properties of epoxy composites were greatly improved by incorporating SCF-g-HPG. For example, the impact strength, flexural strength, tensile strength, Young’s modulus and toughness of the composites with 3.0 wt% SCF-g-HPG loading were 38.35 KJ/m², 123.40 MPa, 86.62 MPa, 151.7 MPa, and 417.84 MJ/m³, significantly increased by 119.1 %, 55.2 %, 45.6 %, 43.1 %, and 166.1 % respectively, as compared with neat epoxy. In addition, thermal stability of SCF-g-HPG/epoxy composites also showed an obvious enhancement compared with neat epoxy.     

Mechanical,thermal, and rheological behavior of ethylene methyl acrylate‐MWNT nanocomposites

Mechanical, thermal, and rheological properties of ethylene methyl acrylate (EMA) composites reinforced with multiwalled carbon nanotubes (MWNTs) have been reported here. Morphological analyses revealed that MWNTs are more uniformly dispersed in EMA upto 3.5 wt% MWNTs loading. Uniform dispersion of MWNTs in EMA matrix leads to decreased crystallinity and increased crystallite size. These are reflected in the mechanical and thermal properties of the composites. The storage moduli of the composites significantly increase by the incorporation of MWNTs, particularly at higher temperatures. The nanocomposites register a slightly higher viscosity than that of neat EMA depending on the contents of MWNTs. Storage modulus (in dynamic shear) increases especially at higher frequency levels due to increased polymer–filler interactions. Dynamic and steady shear rheological properties register a good correlation in regard to the viscous versus elastic response of the nanocomposites. The morphology correlates well with the dynamic rheological characteristics of these nanocomposites. POLYM. ENG. SCI., 2012. © 2011 Society of Plastics Engineers     

Pinecone particles filled polybenzoxazine composites: Thermomechanical and mechanical properties

In the current study, 1 wt%, NaOH treated pine cone (ATPC) particles composites with bisphenol-A aniline based benzoxazine (BA-a) matrix were prepared by isothermal compression method. Ultimate impacts of ATPC reinforcement on the thermomechanical, tensile, flexural, and impact properties of the composites were studied by using a dynamic mechanical analyzer (DMA), a Universal testing machine, and a Tinius-Olsen impact device, respectively. The thermal stability of ATPC particles was remarkably increased, TGA confirmed that particles will not be degraded during the curing. The DMA results of 30 wt% ATPC reinforced composites confirmed that the glass transition temperature, storage modulus, and loss modulus were 22 ° C, 2510, and 250 MPa higher than the neat matrix, respectively. In addition, the impact strength of the 30 wt% ATPC reinforced composites was nearly 3 times higher than the neat matrix, which confirmed that the matrix's brittleness is reduced, similar observation was confirmed by the Brostow and coworkers empirical model. Moreover, a gradual rise in the tensile and flexural properties was also recorded. We can easily conclude from the studied parameters that the ATPC particles can be used as a sustainable agro-waste in polymeric composites.     

Effects of novolac resin modification on mechanical properties of carbon fiber/epoxy composites

The epoxy resin matrix of carbon fiber (CF)‐reinforced epoxy composites was modified with novolac resin (NR) to improve the matrix‐dominated mechanical properties of composites. Flexural strength, interlaminar shear strength (ILSS), and impact strength were measured with unfilled, 7 wt% NR, 13 wt% NR, and 18 wt% NR filled to epoxy to identify the effect of adding NR on the mechanical properties of composites. The results showed that both interfacial and impact properties of composites were improved except for flexural property. The largest improvement in ILSS and impact strength were obtained with 13 wt% loading of NR. ILSS and impact strength were improved by 7.3% and 38.6%, respectively, compared with the composite without NR. The fracture and surface morphologies of the composite specimens were characterized by scanning electron microscopy. Intimate bonding of the fibers and the matrix was evident with the content of 7–13 wt% NR range. Decrease of crosslinking density and formation of NR transition layer were deduced with adding NR. POLYM. COMPOS., 2011. © 2010 Society of Plastics Engineers