Influence of oxygen plasma treatment on interfacial properties of poly(p‐phenylene benzobisoxazole) fiber‐reinforced poly(phthalazinone ether sulfone ketone) composite

The influence of oxygen plasma treatment on both surface properties of poly(p‐phenylene benzobisoxazole) (PBO) fibers and interfacial properties of PBO fiber reinforced poly(phthalazinone ether sulfone ketone) (PPESK) composite were investigated. Surface chemical composition, surface roughness, and surface morphologies of PBO fibers were analyzed by X‐ray photoelectron spectroscopy (XPS), Atomic force microscopy (AFM), and scanning electron microscopy (SEM), respectively. Surface free energy of the fibers was characterized by dynamic contact angle analysis (DCAA). The interlaminar shear strength (ILSS) and water absorption of PBO fiber‐reinforced PPESK composite were measured. Fracture mechanisms of the composite were examined by SEM. The results indicated that oxygen plasma treatment significantly improved the interfacial adhesion of PBO fiber‐reinforced PPESK composite by introducing some polar or oxygen‐containing groups to PBO fiber surfaces and by fiber surface roughening. © 2009 Wiley Periodicals, Inc. J Appl Polym Sci, 2009     

The evolution of structure and properties of poly(p‐phenylene terephthalamide) during the hydrothermal aging

The evolution of structure and properties of poly(p‐phenylene terephthalamide) (PPTA) with different hydrothermal aging temperatures were systematically investigated. The cooperative change in tensile strength and reduced viscosity upon aging time indicated a direct chemical structure‐property correlation. The linear relationship between tensile strength and reduced viscosity was explored. Wide angle X‐ray diffraction measurements disclosed the crystal structure of aramid fibers was stable with aging time and temperature. Fiber exhibited skin and core structure in different ways. Cracks and microfilbrils were observed in the core after hydrothermal aging, while the structure was unchanged in the skin. Fourier transform infrared spectroscopy also proved that the chemical structure of the skin was not affected by degradation. The results elucidated the hydrolysis of amide function happened in amorphous or bundles between microfibrils in the core rather than in skin of the fiber. © 2012 Wiley Periodicals, Inc. J Appl Polym Sci, 2012     

Promoting the adhesion of high‐performance polymer fibers using functional plasma polymer coatings

Plasma‐copolymerized functional coatings of acrylic acid and 1,7‐octadiene were deposited onto high strength, high modulus, poly‐p‐phenylene benzobisoxazole (PBO) fibers. X‐ray photoelectron spectroscopy (XPS) with trifluoroethanol derivatization confirmed that the PBO fibers were covered completely with the plasma copolymer and that the coating contained a quantitative concentration of carboxylic acid groups. Microdebond single filament adhesion and interlaminar shear strength (ILSS) tests were used to evaluate the interfacial strength of epoxy resin composites containing these functionalized PBO fibers. Both the interfacial shear strength (IFSS) obtained from single filament tests, and the ILSS of high volume fraction composites were a function of the surface functionality of the fibers so that there was a good correlation between ILSS and IFSS data. The tensile strengths of single fibers with or without coating were comparable, demonstrating that the fiber surface was not damaged in the plasma‐coating procedure. Indeed, the statistical analysis showed that Weibull modulus was increased. Therefore, plasma‐polymerized coatings can be used to control the interfacial bond between PBO fibers and matrix resins and act as a protective size for preserving the mechanical properties of the fibers. POLYM. COMPOS., 2009. © 2008 Society of Plastics Engineers     

Synthesis and properties of homopolyamide and copolyamides fibers based on 2,6‐bis(p‐aminophenyl)benzo[1,2‐d;5,4‐d′]bisoxazole

A novel aromatic homopolyamide with benzobisoxazole units in the main chain was synthesized with 2,6‐bis(p‐aminophenyl)benzo[1,2‐d;5,4‐d′]bisoxazole and terephthaloyl chloride by low temperature solution polycondensation, the inherent viscosity of which was 1.98 dL/g. The diamine and p‐phenylendiamine with terephthaloyl chloride were used to synthesize the copolyamides. The structures of homopolyamide and copolyamides were characterized by IR spectra, elemental analysis, and wide‐angle X‐ray diffraction. Wide‐angle X‐ray diffraction measurements showed that homopolyamide and copolyamides were predominantly crystallinity. The results of thermal analysis indicated that the thermal stabilities of the copolymer increased with an increase of the molar fraction of benzobisoxazole in the copolymers. The thermal stability of the copolyamides with decomposition temperatures (at 10% weight loss) above 570°C was better than that of poly(p‐phenylene terephthalamide) (PPTA). Fibers of homopolyamide and copolyterephthalamides were spun from lyotropic liquid crystal dope in 100% H₂SO₄. When compared with PPTA fibers prepared under the same conditions, the tensile strengths of copolyamides fibers improved by 20–33% with tensile strengths of 1.81 GPa, tensile moduli of 76 GPa, and elongations at break of 3.8–4.1%, which indicated that copolyamides fibers had outstanding mechanical properties. © 2008 Wiley Periodicals, Inc. J Appl Polym Sci, 2008     

Surface modification of PBO fibers by argon plasma and argon plasma combined with coupling agents

The methods of argon plasma and argon plasma combined with coupling agents were employed to modify the poly[1,4‐phenylene‐cis‐benzobisoxazole] (PBO) fiber surface. The interfacial shearing strength (IFSS) of PBO fibers/epoxy resin was measured by the single fiber pull‐out test. The surface chemical structure and surface composition of PBO fibers were determined by FTIR and X‐ray photoelectron spectroscopy respectively. The morphology of the fiber surface was investigated by scanning electron microscopy and the specific surface area of the fibers was calculated by B.E.T. equation. Furthermore, the wettability of PBO fibers was confirmed by the droplet profile analysis method. The results showed that the elemental composition ratio of the fiber surface changed after the modification. The IFSS increased by 42 and 78% when the fibers were treated by argon plasma and argon plasma combined with the coupling agents, respectively. Meanwhile, the specific surface areas of the treated fibers were improved. In addition, compared with the modification of argon plasma, the modification of argon plasma combined with the coupling agents inhibited the attenuation phenomena of the IFSS and the wettability. © 2006 Wiley Periodicals, Inc. J Appl Polym Sci 102: 1428–1435, 2006     

A comparative study of structure–property relationships in highly oriented thermoplastic and thermotropic polyesters with different chemical structures

Structure and properties of commercially available fully oriented thermoplastic and thermotropic polyester fibers have been investigated using optical birefringence, infrared spectroscopy, wide‐angle X‐ray diffraction and tensile testing methods. The effect of the replacement of p‐phenylene ring in poly(ethylene terephthalate) (PET) with stiffer and bulkier naphthalene ring in Poly(ethylene 2,6‐naphthalate) (PEN) structure to result in an enhanced birefringence and tensile modulus values is shown. There exists a similar case with the replacement of linear flexible ethylene units in PET and PEN fibers with fully aromatic rigid rings in thermotropic polyesters. Infrared spectroscopy is used in the determination of crystallinity values through the estimation of trans conformer contents in the crystalline phase. The analysis of results obtained from infrared spectroscopy data of highly oriented PET and PEN fibers suggests that trans conformers in the crystalline phase are more highly oriented than gauche conformers in the amorphous phase. Analysis of X‐ray diffraction traces and infrared spectra shows the presence of polymorphic structure consisting of α‐ and β‐phase structures in the fully oriented PEN fiber. The results suggest that the trans conformers in the β‐phase is more highly oriented than the α‐phase. X‐ray analysis of Vectran® MK fiber suggests a lateral organization arising from high temperature modification of poly(p‐oxybenzoate) structure, whereas the structure of Vectran® HS fiber contains regions adopting lateral chain packing similar to the room temperature modification of poly(p‐oxybenzoate). Both fibers are shown by X‐ray diffraction and infrared analyses to consist of predominantly oriented noncrystalline (63–64%) structure together with smaller proportion of oriented crystalline (22–24%) and unoriented noncrystalline (12–15%) structures. © 2006 Wiley Periodicals, Inc. J Appl Polym Sci 100: 142–160, 2006     

The role of folding in the degradation of ballistic fibers

Research has indicated that the folding of ballistic fibers comprising soft body armor may be a factor in the performance deterioration that has been observed. To quantify the impact of this failure mechanism on body armor performance, an apparatus was designed and built to simulate the folding that may occur in the ballistic fibers while the vest is in use. This device systematically folds woven fabric and yarns of ballistic fibers to enable an assessment of the impact of folding on ballistic fiber properties. After cycling a piece of woven poly(benzoxazole) (PBO) fabric for 80,000 cycles, a 41% reduction in both the ultimate tensile strength and strain to failure of the PBO fibers was observed. These effects were also observable in data obtained from small angle x‐ray scattering (SAXS) where the long range order of the fiber structure is changed by the folding process. Preliminary failure analysis using scanning electron microscopy (SEM) on tested fibers also revealed changes in failure morphology. POLYM. COMPOS., 2010. Published 2010 by the Society of Plastics Engineers     

Carbon nanotubes grafting PBO fiber: A study on the interfacial properties of epoxy composites

To improve the interfacial performance of poly[p‐phenylene benzobisoxazole] (PBO) fiber and epoxy resin, a modified multiwalled carbon nanotubes (MWCNTs‐Ecp) were used to achieve this purpose through grafting onto PBO fiber surface using a gamma ray radiation method. Experimental results indicated that the equilibrium wetting rate and equilibrium adsorption amount of the modified PBO fiber for epoxy resin and acetone were all higher than that of as received PBO fiber. The interfacial shear strength (IFSS) of single fiber composite increased from 31.4 to 77.5 MPa after modification. The fracture models of composites are changed from pure interfacial failure to combination failure of interface and resin interlayer. POLYM. COMPOS., 2012. © 2012 Society of Plastics Engineers     

Improvement of interfacial adhesion between PBO fibers and cyanate ester matrix

Poly(p‐phenylene benzobisoxazole) (PBO) fibers were activated by the horseradish peroxidases (HRP) and then treated by 3‐Glycidoxypropyltrimethoxysilane (KH‐560) to improve the wettability and the interfacial adhesion between PBO fibers and cyanate ester matrix. The chemical compositions of PBO fibers were characterized and analyzed by FTIR and XPS. Surface morphologies of PBO fibers were examined by SEM. The wettability of PBO fibers was evaluated by the dynamic contact angle analysis test. The mechanical properties were evaluated by tensile strength and interfacial shear strength, respectively. The results demonstrated that hydroxyl groups and epoxy groups were introduced onto the surface of PBO fibers during the treatments. These treatments can effectively improve the wettability and adhesion of PBO fibers. The surface free energy of PBO fibers was increased from 31.1 mN/m to 55.2 mN/m, and the interfacial adhesion between PBO fiber and cyanate ester resin was improved to 10.77 MPa. © 2013 Wiley Periodicals, Inc. J. Appl. Polym. Sci. 2014 , 131, 40204.     

Rigid‐rod polymeric fibers

This paper traces the historical development of high temperature resistant rigid‐rod polymers. Synthesis, fiber processing, structure, properties, and applications of poly(p‐phenylene benzobisoxazole) (PBO) fibers have been discussed. After nearly 20 years of development in the United States and Japan, PBO fiber was commercialized with the trade name Zylon® in 1998. Properties of this fiber have been compared with the properties of poly(ethylene terephthalate) (PET), thermotropic polyester (Vectran®), extended chain polyethylene (Spectra®), p‐aramid (Kevlar®), m‐aramid (Nomex®), aramid copolymer (Technora®), polyimide (PBI), steel, and the experimental high compressive strength rigid‐rod polymeric fiber (PIPD, M5). PBO is currently the highest tensile modulus, highest tensile strength, and most thermally stable commercial polymeric fiber. However, PBO has low axial compressive strength and poor resistance to ultraviolet and visible radiation. The fiber also looses tensile strength in hot and humid environment. In the coming decades, further improvements in tensile strength (10–20 GPa range), compressive strength, and radiation resistance are expected in polymeric fibers. Incorporation of carbon nanotubes is expected to result in the development of next generation high performance polymeric fibers. © 2005 Wiley Periodicals, Inc. J Appl Polym Sci 100: 791–802, 2006     

Synthesis and characterization of a rigid-rod dihydroxy poly(<Emphasis Type="Italic">p</Emphasis>-phenylene benzobisoxazole) fiber with excellent surface and axial compression properties

A series of dihydroxy poly(p-phenylene benzobisoxazole) (DHPBO) were prepared by introducing binary hydroxyl polar groups into poly(p-phenylene benzoxazole) PBO macromolecular chains and the effects of hydroxyl polar groups on surface wettability, interfacial adhesion and axial compression property of PBO fiber were investigated. Contact angle measurement showed that the wetting process both for water and for ethanol on DHPBO fibers were obviously shorter than that on PBO fibers, implying DHPBO fibers have a higher surface free energy. Meanwhile, single fiber pull-out test showed that DHPBO fibers had higher interfacial shear strength than that of PBO fibers. Scanning electron microscope proved that there was more resin remained on the surface of DHPBO fibers than on PBO fibers after pull-out test. Furthermore, axial compression bending test showed that the introduction of binary hydroxyl groups into macromolecular chains apparently improved the equivalent bending modulus of DHPBO fibers.     

Study on photoaging of poly(p‐phenylene benzobisoxazole) fiber

As a kind of rig‐rod‐like polymer, poly(p‐phenylene benzobisoxazole) (PBO) has received great interest because of its excellent mechanical properties and good thermal stability. The use of PBO fibers, however, is limited due to its low sunlight stability. In this work, the photoaging of PBO fibers, as well as the effects of oxygen and moisture on their photoaging, is investigated by tensile strength measurements, infrared spectroscopy, molecular mass determination, and scanning electron microscopy. It is first time to find that the photoaging of PBO fibers includes two development stages. The physical aging is the dominate factor at the first stage of photoaging relative to the second stage, in which the chemical aging is the dominate factor. In the first degradation stage, long defects appear and develop parallel to the fiber axis. Little chemical change occurs in this stage. In the second degradation stage, the molecular mass of PBO decreases and chemical degradation occurs. Oxygen accelerates the occurrence of chemical degradation. It is also found PBO fibers are more stable for photoaging when moisture and oxygen are isolated. © 2011 Wiley Periodicals, Inc. J Appl Polym Sci, 2012     

Ultraviolet resistance modification of poly(p‐phenylene‐1,3,4‐oxadiazole) and poly(p‐phenylene terephthalamide) fibers with polyhedral oligomeric silsesquioxane

Octa‐ammonium chloride salt of polyhedral oligomeric silsesquioxane (POSS) was synthesized by a hydrolysis reaction and introduced into poly(p‐phenylene‐1,3,4‐oxadiazole) (p‐POD) and poly(p‐phenylene terephthalamide) (PPTA) fibers by a finishing method to enhance the UV resistance. The effects of the POSS concentration, treatment temperature, and time on the tensile strength of the fibers were investigated. The surface morphology, mechanical properties, crystallinity, degree of orientation of fibers, and intrinsic viscosity of the polymer solution were characterized in detail. The results indicate that the tensile strength retention and intrinsic viscosity retention of the fibers treated with POSS were much higher than those of the untreated fibers after the same accelerated irradiation time; this demonstrated that this treatment method was feasible. We also found that the efficacy of the protection provided by POSS was more beneficial to p‐POD than PPTA because of the different structure. © 2015 Wiley Periodicals, Inc. J. Appl. Polym. Sci. 2015 , 132, 42643.     

Improvement of the interfacial adhesion between PBO fibers and PPESK matrices using plasma‐induced coating

This work deals with the plasma‐induced coating process on the surface of PBO fibers to obtain a strong interfacial adhesion between the poly(p‐phenylene benzobisoxazole) (PBO) fibers and the poly(phthalazinone ether sulfone ketone) (PPESK) matrices. The process consisted of four steps: (a) plasma preactivation of PBO fibers; (b) immersion in an epoxy resin solution; (c) drying and then soaking with the PPESK solution; (d) shaped by compression molding technique. The orthogonal experiments used in this study enable the determination of the significant experimental parameters that influence efficiency of the process by comparing the values of ILSS. The order of their influences was the concentration > power > treating time > treating pressure. The results of the interlaminar shear strength (ILSS) and water absorption showed that the ILSS of the composite increased by 56.5% after coating, meanwhile the water absorption declined to 0.32%. The changes of the surface chemical composition, the surface morphology, and the surface free energy of fibers were studied by FTIR spectroscopy, atomic force microscope (AFM), and dynamic contact angle analysis (DCAA), respectively. Fracture mechanism of the composite was examined by scanning electron microscope (SEM). The results indicated that plasma‐induced coating process was an efficient method to enhance the interfacial adhesion of PBO fibers and PPESK matrices. © 2011 Wiley Periodicals, Inc. J Appl Polym Sci, 2012     

Poly(p‐phenylene benzoxazole) fiber chemically modified by the incorporation of sulfonate groups

Two kinds of modified poly(p‐phenylene benzoxazole) (PBO), the copolymer of TPA (SPBO) and p‐SPBO, containing ionic groups in the macromolecular chains were obtained by copolymerization from 1,3‐diamino‐4,6‐dihydroxybenzene dihydrochloride (DAR) and terephthalic acid (TPA), with the addition of selected amounts (1.5–5.0% molar ratio over DAR) of 5‐sulfoisophthalic acid monosodium salt or sulfoterephthalic acid monopotassium salt in place of the TPA, respectively, in poly(phosphoric acid) (PPA). The resultant PBO/PPA, SPBO/PPA, and p‐SPBO/PPA lyotropic liquid‐crystalline solutions were spun into fibers by a dry‐jet wet‐spinning technique. Chemically modified PBO fibers with sulfonate salt pendants in the polymer chains were obtained for the first time. The surface wetting behavior and interfacial shear strength between the fiber and epoxy resin were investigated. The interference of sulfonate salt pendants on the crystalline morphology was measured. © 2008 Wiley Periodicals, Inc. J Appl Polym Sci 2008     

In situ polymerization and photophysical properties of poly(p‐phenylene benzobisoxazole)/multiwalled carbon nanotubes composites

Poly(p‐phenylene benzobisoxazole)/multiwalled carbon nanotubes (PBO‐MWCNT) composites with different MWCNT compositions were prepared through in situ polymerization of PBO in the presence of carboxylated MWCNTs. The nanocomposite's structure, thermal and photophysical properties were investigated and compared with their blend counterparts (PBO/MWCNT) using Fourier transform infrared spectra, Raman spectra, Wide‐angle X‐ray diffraction, thermogravimetric analysis, UV‐vis absorption, and photoluminescence. The results showed that MWCNTs had a strong interaction with PBO through covalent bonding. The incorporation of MWCNTs increased the distance between two neighboring PBO chains and also improved the thermal resistance of PBO. The investigation of UV‐vis absorption and fluorescence emission spectra exhibited that in situ PBO‐MWCNT composites had a stronger absorbance and obvious trend of red‐shift compared with blend PBO/MWCNT composites for all compositions. This behavior can be attributed to the efficient energy transfer through forming conjugated bonding interactions in the PBO‐MWCNT composites. © 2011 Wiley Periodicals, Inc. J Appl Polym Sci, 2011     

Fiber hybrid polyimide‐based composites reinforced with carbon fiber and poly‐p‐phenylene benzobisthiazole fiber: Tribological behaviors under sea water lubrication

Fiber hybrid polyimide‐based (PI‐based) composites reinforced with carbon fiber (CF) and poly‐p‐phenylene benzobisthiazole (PBO) fiber of different volume fractions were fabricated by means of hot press molding technique, and their mechanical properties and tribological behaviors under sea water lubrication were systematically investigated in relation to the synergism of CF and PBO fiber. Results showed that the incorporation of CF or PBO fiber improved the tensile strength, hardness, and wear resistance of PI. More importantly, because of the synergistic enhancement effect between CF and PBO fiber on PI matrix, the combination of 10%CF and 5%PBO fiber reinforced PI‐based composite had the best mechanical and tribological properties, showing promising application in ocean environment. POLYM. COMPOS., 37:1650–1658, 2016. © 2014 Society of Plastics Engineers     

Study on the photoinduced electron‐transfer activity of poly(p‐phenylene benzobisoxazole)/carboxylic multiwalled carbon nanotubes composites prepared by in situ polymerization

This article focused on the synthesis of poly(p‐phenylene benzobisoxazole)/carboxylic multiwalled carbon nanotubes (PBO/MWNT‐COOH) composites through in situ polymerization. The effect of MWNT‐COOH on thermal stability and photophysical properties was investigated thoroughly. Especially an in‐depth study was carried out on the detailed process of energy transfer. Ultraviolet‐visible‐near infrared and fluorescence spectroscopy of composites revealed that MWNT interacted with PBO through strong covalent bonds, which was a significant photoinduced charge‐transfer interaction between the two components. Therefore, compared with PBO, both the thermal stability and PL quantum efficiency of PBO/MWNT‐COOH composites were improved. POLYM. COMPOS., 2012. © 2012 Society of Plastics Engineers     

Study on short glass fiber‐reinforced poly(3‐hydroxybutyrate‐co‐4‐hydroxybutyrate) composites

Biobased non‐fossil polyester poly(3‐hydroxybutyrate‐co‐4‐hydroxybutyrate) (P3/4HB) containing 4.0 mol % 4‐hydroxybutyrate (4HB) was melt‐mixed with short glass fibers (SGF) via a co‐rotating twin‐screw extruder. The compositing conditions, average glass fiber length and distribution, thermal, crystallization, and mechanical properties of the P3/4HB/SGF composites were investigated. Calcium stearate, two kinds of paraffin wax and modified ethylene bis‐stearamide (TAF) were investigated as lubricants for the P3/4HB/SGF composites. It revealed that TAF is the most efficient lubricant of the P3/4HB/SGF composites. Coupling agents 2,2′‐(1,3‐phenylene)bis‐2‐oxazoline (1,3‐PBO) and pyromellitic dianhydride (PMDA) were used as end‐group crosslinkers to reduce the degradation of P3/4HB and increase the mechanical properties of the P3/4HB/SGF composites. It showed that 1,3‐PBO is the efficient coupling agent. The optimum condition of the P3/4HB/SGF composites is 1.5 phr TAF, 1.0 phr 1,3‐PBO, and 30 wt % glass fiber content. And the maximum of tensile strength, tensile modulus, and impact strength of the composites is 3.7, 6.6, 1.8 times of the neat P3/4HB polymer, respectively. © 2012 Wiley Periodicals, Inc. J Appl Polym Sci, 2012     

Variables that Determine the Fiber‐Matrix Bond Strength in Ethylene‐Type Ionomer Composites

The effects of some variables, namely, ion concentration, matrix tensile strength, matrix yield strength and the matrix tensile modulus on the fiber‐matrix bonding strength were determined for six ionomers (coded PEA‐1 to PEA‐6) bonded to surface‐modified poly(p‐phenylene terephthalamide) (PPTA) fibers. The results obtained show that the mean bonding shear strength of the ionomers correlates well with both their ultimate tensile strengths and their tensile yield stresses. However, correlation of the bonding shear strengths with the matrix yield stresses reveals that the bonding shear strength was about 1.1 times that of the matrix tensile stress. Failure criteria for all the materials predict maximum shear stress to be either 0.5 or 0.577 of the tensile yield stress, hence a value greater than unity cannot be interpreted nor theoretically justified. It was found that the bonding shear strength of the ethylene‐type ionomer PEA‐6 compared to carboxymethyl surface‐modified PPTA is about 20% lower than the bonding shear strength of this resin against sized PPTA fibers. The reduction of entanglements and/or ionic crosslinking across the bound polymer/bulk polymer interface leads to a weak interface with a subsequent decrease in the measured shear strength.