Multifunctional high‐density polyethylene nanocomposites produced by incorporation of exfoliated graphene nanoplatelets 2: Crystallization,thermal and electrical properties

This research investigates the effect of exfoliated graphene nanoplatelets (GNP) on the crystallization behavior, thermal conductivity, and electrical conductivity of high‐density polyethylene (HDPE)/GNP nanocomposites. HDPE/GNP nanocomposites were fabricated by melt blending followed with injection molding. Results indicate that GNP is a good nucleating agent at low loading levels and as a result can significantly increase crystallization temperature and crystallinity of HDPE. At high GNP loadings, however, the close proximity of GNP particles retards the crystallization process. The thermal stability and thermal conductivity of HDPE/GNP nanocomposites were found to be significantly enhanced as a function of GNP concentration owing to the excellent thermal properties of GNP. Finally, the high percolation threshold of HDPE/GNP nanocomposites (∼10–15 vol%), prepared by melt blending and injection molding was successfully reduced to around 5 vol% of GNP loading by employing a novel compounding method, solid‐state ball milling. POLYM. COMPOS., 2012. © 2012 Society of Plastics Engineers     

Thermal,mechanical, and dielectric properties of polystyrene/expanded graphite nanocomposites

We herewith report the thermal, mechanical (modulus), and dielectric properties of polystyrene (PS)/expanded graphite (EG) nanocomposites fabricated by a simple technique of dispersing EG (up to 2.5 vol %) in PS matrix via solution method followed by hot pressing. The thermal stability and char yield of the nanocomposites are improved marginally. The modulus, electrical conductivity, dielectric constant, and dielectric loss tangent of the nanocomposites are significantly increased with EG content. The modulus of the nanocomposites increases by about twofold at 30°C compared with that of pure PS. The dielectric constant and the loss tangent of nanocomposites are increased up to 13‐fold and 200‐fold compared with that of pure PS, respectively, at 1 MHz and varied with frequency. © 2008 Wiley Periodicals, Inc. J Appl Polym Sci, 2009     

Synthesis and mechanical properties of polybenzimidazole nanocomposites reinforced by vapor grown carbon nanofibers

Polybenzimidazole (PBI) nanocomposites containing 0.5–5 wt% vapor grown carbon nanofibers (VGNFs) were successfully synthesized by solvent evaporation method. Fracture morphology examination confirmed the uniform dispersion of VGNFs in the matrix. The mechanical properties of neat PBI and the nanocomposites were systematically measured by tensile test, dynamic mechanical analysis (DMA), hardness measurement, and friction test. Tensile tests revealed that Young's modulus increased by about 43.7% at 2 wt% VGNFs loading, and further modulus growth was observed at higher filler loadings. DMA studies showed that the nanocomposites have higher storage modulus than neat PBI in the temperature range of 30–350°C, holding storage modulus larger than 1.54 GPa below 300°C. Outstanding improvement of hardness was achieved for PBI upon incorporating 2 wt% of VGNFs. The results of friction test showed that coefficient of friction of PBI nanocomposites decreased with VGNFs content compared with neat PBI. POLYM. COMPOS., 2010. © 2009 Society of Plastics Engineers     

Polyethylene/sepiolite clay nanocomposites: Effect of clay content,compatibilizer polarity,and molar mass on viscoelastic and dynamic mechanical properties

In this work, high‐density polyethylene (HDPE)‐based nanocomposites having different concentrations of Sepiolite (1–10 wt %) and compatibilizer, that is, PE‐graft‐maleic anhydride (PE‐g‐MA) of varying molecular weight and maleic anhydride content were prepared by melt compounding. The influence of Sepiolite amount and compatibilizer polarity and molar mass on the crystallization behavior [differential scanning calorimeter (DSC) and X‐ray diffraction (XRD)], rheological properties (oscillatory rheometer) and dimensional stability [dynamic mechanical analyzer (DMA) and heat deflection temperature (HDT)] of the nanocomposites was investigated. It was found that Sepiolite did not affect the crystallization behavior of HDPE. The rheological results show that the incorporation of Sepiolite into HDPE matrix up to 10 wt % increases the complex viscosity of polymer. Storage modulus and loss modulus both in oscillatory rheometry and in DMA were highest for nanocomposite prepared using 10 wt % Sepiolite owing to the improved mechanical restrain by the dispersed phase. In the presence of compatibilizer, the values of storage modulus and loss modulus were lower as compared to uncompatibilized nanocomposites at same loading of Sepiolite. The reduction in modulus is more pronounced in composites prepared using compatibilizer of lower molar mass as compared to those prepared using higher molar mass compatibilizer. © 2017 Wiley Periodicals, Inc. J. Appl. Polym. Sci. 2017 , 134, 45197.     

Study of Hybridized Kenaf/Palf-Reinforced Hdpe Composites by Dynamic Mechanical Analysis

This article presents an experimental study on the dynamic mechanical property of hybridized Kenaf/PALF-reinforced HDPE composites. Variation in storage modulus (E′), loss modulus (E″) and damping parameter (tan δ) with fiber loading and variation in fiber length were investigated. The concept of hybridization was also discussed as it affects the dynamic properties. Initial storage modulus (E′) of all hybrids at different fibre ratios have been enormously improved compared to pure HDPE, and dependence of modulus on cellulose content of natural fibres was very clear. A lower percentage of PALF is required for hybridization with kenaf bast fibre to achieve a positive hybridization effect. Adequate hybridization could impart higher impact strength to the composite. The dynamic modulus curve showed an increase in the E′ value with increase in operating temperature up to about 130°C and is at a maximum at higher fibre loading. At lower temperatures, 60% of fibre loading had reduced the loss modulus peak of the pure HDPE. At temperature range of 30 to 65°C, incorporation of the fibres helped reduce the E″ peak of the matrix. Increasing the fibre content of the hybrids raised the damping peak with temperature. In addition, there is an increase in storage modulus with increased fibre length at room temperature up to about 65°C. Above this temperature, variation in fibre length became irrelevant up to the less viscous point of the matrix. A marginal difference in loss modulus with variation in fibre length was observed, no difference could be seen in the case of loss tangent (tan delta) in regard to variation in fibre length.     

Polypropylene-graphite nanocomposites made by solid-state shear pulverization: Effects of significantly exfoliated, unmodified graphite content on physical, mechanical and electrical properties

Nanocomposites made from polypropylene and as-received graphite were prepared by solid-state shear pulverization (SSSP) as a function of graphite loading (0.3-8.4 wt%). X-ray diffraction indicates that SSSP employing harsh pulverization conditions yields substantial graphite exfoliation at 0.3-2.7 wt% graphite content with less exfoliation being achieved at higher graphite content. With increasing graphite content, thermal degradation temperature and non-isothermal onset crystallization temperature increase substantially (by as much as 35 and 23 °C relative to neat polypropylene) while isothermal crystallization half-time decreases dramatically. In contrast, Young’s modulus and tensile yield strength exhibit maxima (∼100% and ∼60% increases, respectively, relative to neat polypropylene) at 2.7 wt% graphite content, with all nanocomposites retaining high elongation at break values except at the highest filler loading. Electrical conductivity measurements indicate percolation of graphite at 2.7 wt% and higher graphite content, consistent with rheology measurements showing the presence of a solid-like response of melt-state shear storage modulus as a function of frequency. Significant tunability of graphite exfoliation and property enhancements is demonstrated as a function of SSSP processing.     

Mechanical and rheological properties of HDPE/graphite composite with enhanced thermal conductivity

Having been treated with coupling agent and pan‐milling, graphite is incorporated into HDPE to make a HDPE/graphite composite with enhanced thermal conductivity as well as good mechanical properties and processibility. This paper focuses on the study of mechanical properties, thermal stability and rheological behavior of HDPE/graphite composite. The experimental results show that with increase of the graphite content, Young's modulus of HDPE/graphite increases and the elongation at break and impact strength decrease. However, when the graphite content is 35% in HDPE/graphite, the elongation at break and impact strength still remain 22.4% and 85.8J/m. respectively. Also, the yield strength increases with the increase of the graphite content, and reaches the maximum at 55% graphite content, and reduces afterwards. The crystallization temperature and thermal stability of HDPE/graphite increase with the increase of the graphite content. The melt viscosity of the filled HDPE remains almost unchanged, but the shear sensitivity increases, and the temperature sensitivity decreases with the increase of the graphite content. By optimizing the experimental conditions, a HDPE/graphite composite with fairly good comprehensive properties such as enhanced thermal conductivity and stability, good mechanical properties, and processability could be prepared, which has potential application in the field of heat transfer.     

High-density polyethylene reinforced by low loadings of electrochemically exfoliated graphene via melt recirculation approach

The purpose of the paper is to demonstrate the effectiveness of high-aspect ratio electrochemically exfoliated graphene (EEG) as a filler in high-density polyethylene (HDPE); we use an industrially viable polymer processing technique (melt blending with melt recirculation) to ensure excellent dispersion and reinforcement at low loadings. The effects of nanofiller loading were evaluated for two different HDPE grades with two different melt flow indices (MFI) based on crystallization, tensile, and rheological properties. The findings indicate improvements in mechanical properties (tensile modulus and tensile strength) for all HDPE/EEG nanocomposite samples; however, the reinforcement was more pronounced at 0.2 wt% loading, indicating a transition from excellent dispersion at lower loadings to aggregated at higher loadings. The low and high MFI HDPE/EEG nanocomposites at 0.2 wt% EEG loading displayed an improvement of 31% and 40% in tensile modulus and 19% and 33% in tensile strength, respectively. The improved mechanical response with higher MFI nanocomposites is likely due to enhanced dispersion associated with the lower melt viscosity. Similarly, the rheological results also showed maximum increase in storage and loss modulus at a loading of 0.2 wt% EEG. In conclusion, EEG can be an effective filler if proper dispersion is achieved, which is challenging at high loadings.     

Bulk and surface mechanical properties of clay modified HDPE used in liner applications

High‐density polyethylene (HDPE)/clay nanocomposites were prepared by melt blending process. The HDPE was mixed with different organoclays and polyethylene‐grafted‐maleic anhydride was used as a compatibiliser. A masterbatch procedure was used to obtain final organoclays concentrations of 1, 2.5 and 5 wt%. The effects of various types of nanoclays and their concentrations on morphological, thermal and mechanical properties of nanocomposites were investigated. Surface mechanical properties such as instrumented nanohardness, modulus of elasticity and creep were also measured using a nanoindentation technique. Young's, storage and loss moduli, were found to be higher than that of the neat polymer at low loading (2.5 wt%) for clay Cloisite 15A and at higher loading (5 wt%) for clay Nanomer 1.44P. The ultimate strength and the toughness decreased slightly compared to pure HDPE. The differential scanning calorimetry analysis revealed that the peak temperature of the nanocomposites increased with increased clay content while the crystallinity decreased. Also, dynamic mechanical analysis revealed the storage and loss moduli are enhanced by addition of nanoclay. Both mechanical and thermal properties of HDPE/Nanomer 1.44P nanocomposite showed interesting trends. All properties first dropped when 1 wt% of the clay was added. Thereafter, a gradual increase or decrease then followed as the loading of Nanomer was increased. These trends were observed for all mechanical properties. The results obtained from nanoindentation tests for surface mechanical properties also showed similar trend to that of bulk measurements. Based on these measurements a nanoclay additive for a liner grade HDPE was selected. © 2011 Canadian Society for Chemical Engineering     

Correlated electrical conductivity and mechanical property analysis of high-density polyethylene filled with graphite and carbon fiber

The development of conductive polymer composites remains an important endeavor in light of growing energy concerns. In the present work, graphite (G), carbon fiber (CF) and G/CF mixtures are added to high-density polyethylene (HDPE) to discern if mixed fillers afford appreciable advantages over single fillers. The effects of filler type and composition on electrical conductivity, composite morphology and mechanical properties have been examined and correlated to establish structure-property relationships. The threshold loading levels required for G and CF to achieve measurable conductivity in HDPE have been identified. Addition of CF to HDPE/G composites is found to increase the conductivity relative to that of HDPE/G composites at the same filler concentration. This observed increase depends on CF length and becomes more pronounced at and beyond the threshold loading of the HDPE/G composite. Scanning electron microscopy is employed to elucidate the morphology of these multicomponent composites, whereas dynamic mechanical analysis reveals that filler concentration, composition and CF length impact both the magnitude and temperature dependence of the dynamic storage modulus.     

Structure–property correlation of polyurethane nanocomposites: Influence of loading and nature of nanosilica and microstructure of hyperbranched polyol

New generation polyurethane nanocomposites based on toluene diisocyanate, poly(propylene glycol), hyperbranched polymers (HBPs), and nanosilica were synthesized with the aim of determining the effect of the loading and nature of nanosilica and the functionality of HBP on the structure and properties of polyurethane nanocomposites. Good dispersion of nanosilica at 4 wt % loading in the polymer was confirmed from atomic force microscopy. The properties of the polyurethane nanocomposites were a function of content and nature of the nanosilica in the matrix. The optimum silica loading was 4 wt %. At this loading, tensile strength and storage modulus at 25°C of the nanocomposites increased by 52 and 40%, respectively over the pristine polyurethane. Organo‐treated nanosilica exhibited higher physico‐mechanical properties than the untreated one. With the increase of functionality in the hyperbranched polyol, the tensile strength, thermal stability, and dynamic mechanical properties of the nanocomposites improved. © 2012 Wiley Periodicals, Inc. J. Appl. Polym. Sci., 2013     

Atomic Force Microscopy, thermal, viscoelastic and mechanical properties of HDPE/CaCO3 nanocomposites

High Density Polyethylene (HDPE) and calcium carbonate (CaCO₃) nanocomposites were prepared from masterbatch by melt blending in twin screw extruder (TSE). The physical properties of HDPE/CaCO₃ nanocomposites samples (0, 10 and 20?wt% CaCO₃ masterbatch) were investigated. The morphology, thermal, rheological/viscoelastic and mechanical properties of the nanocomposites were characterized by Atomic Force microscopy (AFM), Differential Scanning Calorimetry (DSC), Dynamic Mechanical Analyzer (DMA) as well as tensile test. The AFM images showed homogeneous dispersion and distribution of nano-CaCO₃ in the HDPE matrix. The DSC analysis showed a decrease in crystallinity of HDPE/CaCO₃ nanocomposites with the increase of CaCO₃ loading. This was due to the presence of nanofiller which could restrict the movement of the polymer chain segments and reduced the free volume/spaces available to be occupied by the macromolecules, thus, hindered the crystal growth. However, there was an increase in crystallization temperature about 1?C2?°C with the addition of CaCO₃. It was suggested that the CaCO₃ nanoparticles acted as nucleating agent. In melt rheology study, the complex viscosities of HDPE/CaCO₃ nanocomposites were higher than the HDPE matrix and increased with the increasing of CaCO₃ masterbatch loading. The DMA results showed that the storage modulus increased with the increasing of nano-CaCO₃ contents. The improvement was more than 40?%, as compared to that of neat HDPE. Additionally, the tensile test results showed that with the addition of CaCO₃ masterbatch, modulus elasticity of nanocomposites sample increased while yield stress decreased.     

Multifunctional high density polyethylene nanocomposites produced by incorporation of exfoliated graphite nanoplatelets 1: Morphology and mechanical properties

This research explores the potential of using exfoliated graphite nanoplatelets, xGnP, as the reinforcement in high density polyethylene (HDPE). Two kinds of xGnP nanoparticles were used; xGnP‐1 has the thickness of 10 nm and a platelet diameter of 1 μm, whereas xGnP‐15 has the same thickness but the diameter is around 15 μm. HDPE/xGnP nanocomposite were fabricated first by melt blending and then followed by injection molding. The HDPE/xGnP nanocomposite's flexural strength, modulus and impact strength were evaluated and compared with composites filled with commercial reinforcements such as carbon fibers (CF), carbon black (CB) and glass fibers (GF). Polymer nanocomposites from HDPE/xGnP are equivalent in flexural stiffness and strength to HDPE composites reinforced with glass fibers and carbon black but slightly less than that of HDPE/carbon fiber composites at the same volume fraction. However, the Izod impact strength of HDPE/xGnP nanocomposites is significantly greater (∼250%) than all other reinforcements at the same volume fractions. POLYM. COMPOS., 2010. © 2009 Society of Plastics Engineers     

Study on the Effect of Polypyrrole and Polypyrrole/Graphene Oxide Nanoparticles on the Microstructure,Electrical and Tensile Properties of Polypropylene Nanocomposites

In this article Polypropylene/Polypyrrole (PP/PPy) and Polypropylene/polypyrrole-graphene oxide (PP/PPy-GO) nanocomposites were prepared by melt mixing. PPy nanoparticles and PPy-GO nanocomposite were prepared by chemical polymerization and served as nanofillers. FTIR, XRD and SEM analysis were used for the characterization of PPy and PPy-GO composites. The effects of PPy and PPy-GO loading level on the morphology, tensile and electrical properties of PP-based nanocomposites were examined. It was found that the Young's modulus and tensile strength increased with the increase of nanofiller content. Tensile results also showed that PPy-GO composite significantly affected the mechanical properties of PP based nanocomposites compared to the PPy nanoparticles. It was observed that the addition of 1% wt. PPy-GO into PP, increased the Young's modulus about 30% compared as with pure PP. Electrical conductivity measurements showed that conductivity of PP nanocomposites increased up to 1 × 10^?3 S/cm for PP/PPy-GO nanocomposites. It was also observed that PP-g-MA improved the distribution of PPy and PPy-GO nanocomposites and affected the morphology, electrical and mechanical properties of PP-based nanocomposites.     

Thermomechanical and electrical characterization of epoxy‐organoclay nanocomposites

The effect of amount of clay content on the thermomechanical and electrical properties of epoxy/organoclay nanocomposites is investigated in the present research. An organoclay, cloisite 30B (C30B), was dispersed in the epoxy resin and was cured with an amine curing agent. The morphology of the nanocomposite examined by X‐ray diffraction shows exfoliation for nanocomposites with lesser clay content and intercalation for nanocomposites with higher clay content. The storage modulus (E′) of the nanocomposites increases monotonously with the increase in the amount of clay. The short time alternating current breakdown strength of the nanocomposites increases by the addition of C30B up to a certain clay content and then show a decrease. The space charge measured by pulsed electroacoustic method shows that the nanocomposite accumulate a very less amount of space charge and the charge decay in the nanocomposites are quicker than in the pure polymer. POLYM. ENG. SCI., 2012. © 2011 Society of Plastics Engineers     

Reduction in percolation threshold of injection molded high‐density polyethylene/exfoliated graphene nanoplatelets composites by solid state ball milling and solid state shear pulverization

Previous work showed that high density polyethylene (HDPE)/exfoliated graphene nanoplatelets (GNP) nanocomposites fabricated with melt extrusion followed by injection molding had a relatively high percolation threshold of between 10 and 15 vol % GNP loading. To lower the percolation threshold of injection molded HDPE/GNP nanocomposites, two special processing methods were investigated: solid state ball milling (SSBM) and solid state shear pulverization (SSSP). Results have confirmed that the percolation threshold of HDPE/GNP nanocomposites could be reduced to between 3 and 5 vol % GNP loading by these two approaches. The mechanism by which SSBM and SSSP are capable of producing lower percolation is to coat the polymer surface with GNP platelets which facilitates the formation of conductive networks during injection molding. However, it was found that HDPE/GNP nanocomposites obtained from these two techniques exhibited lower mechanical properties at high GNP loadings. © 2011 Wiley Periodicals, Inc. J Appl Polym Sci, 2012     

Bridged double percolation in conductive polymer composites: an electrical conductivity, morphology and mechanical property study

Conductive polymer composites are ubiquitous in technological applications and constitute an ongoing topic of tremendous commercial interest. Strategies developed to improve the level of electrical conductivity achieved at a given filler concentration have relied on double-percolated networks induced by immiscible polymer blends, as well as mixtures of fillers in a single polymer matrix, to enhance interparticle connectivity. In this work, we combine these two strategies by examining quaternary composites consisting of high-density polyethylene (HDPE), ultrahigh molecular weight polyethylene (UHMWPE), graphite (G) and carbon fiber (CF). On the basis of our previous findings, we examine the electrical conductivity, morphology, thermal signature and mechanical properties of HDPE/UHMWPE/G systems that show evidence of double percolation. Upon addition of CF, tremendous increases in conductivity are realized. The mechanism by which this increase occurs is termed bridged double percolation to reflect the role of CF in spanning non-conductive regions and enhancing the continuity of conductive pathways. At CF concentrations above the percolation threshold concentration, addition of G promotes increases in conductivity and dynamic storage modulus in which the conductivity increases exponentially with increasing modulus.     

Functionalized graphene sheets‐epoxy based nanocomposite for cryotank composite application

Multifunctional high performance functionalized graphene sheets (FGSs) based epoxy nanocomposites were investigated to understand the feasibility that these FGSs‐epoxy nanocomposites can be applied to cryotank composite applications. The FGSs were successfully synthesized from graphite flakes through preparing graphite oxides by oxidizing graphite flakes first and next, thermally exfoliating the formed graphite oxides. These high performance FGSs were next incorporated into epoxy matrix resin system to generate the uniformly dispersed FGSs reinforced epoxy nanocomposites. The resultant FGSs‐epoxy nanocomposites significantly enhanced resin strength and toughness about 30–80% and 200–700% at room and low temperatures of −130°C, respectively, and reduced the coefficient of thermal expansion (CTE) of polymer resin at both below and above T_g about 25% at loading of 1.6 wt% FGSs, and increased T_g of polymer resin about 8°C at low loading of 0.4 wt% FGSs without deteriorating their good processability. We found that these significantly improved properties of FGSs‐reinforced epoxy nanocomposite were closely associated with high surface area and wrinkled structure of the FGSs. The further optimization will result the high performance FGSs‐epoxy nanocomposite suitable for use in the next generation multifunctional cryotank carbon fiber reinforced polymer (CFRP) composite applications, where better microcrack resistance and mechanical and dimensional stability are needed. POLYM. COMPOS., 2012. © 2012 Society of Plastics Engineers     

Influence of organic modification on mechanical properties of melt processed intercalated poly(methyl methacrylate)–organoclay nanocomposites

The influence of organic modifiers on intercalation extent, structure, thermal and mechanical properties of poly(methyl methacrylate) (PMMA)–clay nanocomposites were studied. Two different organic modifiers with varying hydrophobicity (single tallow versus ditallow) were investigated. The nanocomposites were prepared from melt processing method and characterized using wide angle X‐ray diffraction, transmission electron microscopy, thermogravimetric analysis, differential scanning calorimetry (DSC), and tensile tests. Mechanical properties such as tensile modulus (E), break stress (σ_brk), and % break strain (ε_brk) were determined for nanocomposites at various clay loadings. Extent of PMMA intercalation is sufficient and in the range 9–15 Å depending on organoclay and filler loading. Overall thermal stability of nanocomposites increases by 16–30°C. The enhancement in T_g of nanocomposite is merely by 2–4°C. With increase in clay loading, tensile modulus increases linearly while % break strain decreases. Break stress is found to increase till 4 wt % and further decreases at higher clay loadings. The overall improvement in thermal and mechanical properties was higher for the organoclay containing organic modifier with lower hydrophobicity and single tallow amine chemical structure. © 2007 Wiley Periodicals, Inc. J Appl Polym Sci 2007     

Thermal conductivity of high density polyethylene filled with graphite

The effect of the grade, the content, and the particle diameter on the thermal conductivity of high‐density polyethylene (HDPE) filled with graphite were studied. The results show an increase of thermal conductivity of the HDPE/graphite composite with increase of graphite content. The thermal conductivity of the HDPE filled with the expanded graphite was larger than that of the HDPE filled with the colloid graphite system. At the same volume content (7%), the thermal conductivity of the former was twice that of the latter one. The particle diameter of the graphite also affected the thermal conductivity of HDPE composites. With increase of the particle diameter of the colloid graphite, the thermal conductivity of the HDPE/graphite increased. However, when the particle diameter of colloid graphite was larger than 15 μm, the increase of thermal conductivity of HDPE/graphite changed by inches. Some models proposed to predict thermal conductivity of a composite in a two‐phase system could not be applied to HDPE filled graphite powder composites, such as Maxwell‐Eucken, Cheng and Vachon, Zieblend, Lewis and Nielsen, Agari and Uno equations. But, according to the increase of thermal conductivity of HDPE composites filled with the colloid graphite, we find that Ziebland equation is suitable except of some constant. © 2006 Wiley Periodicals, Inc. J Appl Polym Sci 101: 3806–3810, 2006