Effect of processing technique on the dispersion of carbon nanotubes within polypropylene carbon nanotube‐composites and its effect on their mechanical properties

Carbon nanotube‐reinforced polymer composites are being investigated as promising new materials having enhanced physical and mechanical properties. With regards to mechanical behavior, the enhancements reported thus far by researchers are lower than the theoretical predictions. One of the key requirements to attaining enhanced behavior is a uniform dispersion of the nanotubes within the polymer matrix. Although solvent mixing has been used extensively, there are concerns that any remaining solvent within the composite may degrade its mechanical properties. In this work, a comparison is carried out between solvent and “solvent‐free” dry mixing for dispersing multiwall carbon nanotubes in polypropylene before further melt mixing by extrusion. Various weight fractions of carbon nanotubes (CNTs) are added to the polymer and their effect on the mechanical properties of the resulting composites is investigated. Enhancements in yield strength, hardness, and Young's modulus when compared with the neat polymer, processed under similar conditions, are observed. Differences in mechanical properties and strain as a function of the processing technique (solvent or dry) are also clearly noted. In addition, different trends of enhancement of mechanical properties for the solvent and dry‐mixed extrudates are observed. Dry mixing produces composites with the highest yield strength, hardness, and modulus at 0.5 wt% CNT, whereas solvent mixing produces the highest mechanical properties at CNT contents of 1 wt%. It is believed that this difference is primarily dependent on the dispersion of CNTs within the polymer matrix which is influenced by the processing technique. Field emission scanning electron microscopy analysis shows the presence of clusters in large wt% CNT samples produced by dry mixing. Samples produced by solvent mixing are found to contain homogeneously distributed CNTs at all CNT wt fractions. CNT pull‐out is observed and may explain the limited enhancement in mechanical properties. POLYM. COMPOS., 2010. © 2009 Society of Plastics Engineers     

Double‐wall carbon nanotube‐reinforced polyester nanocomposites: Improved dispersion and mechanical properties

Double‐walled carbon nanotube (DWCNT)‐reinforced polyester nanocomposites were prepared and tested to characterize their mechanical properties. The DWCNTs were functionalized to improve their dispersion within the polyester matrix. The improvement in the mechanical properties shows that the functionalized DWCNTs have better distribution within, and good adhesion with, the polyester matrix. A comparison of the mechanical properties of nanocomposites reinforced by functionalized and nonfunctionalized DWCNTs confirms that the functionalization leads to substantially improved composites. POLYM. COMPOS., 2012. © 2012 Society of Plastics Engineers     

Chain confinement in electrospun nanofibers of PET with carbon nanotubes

Composite nanofibers of poly(ethylene terephthalate), PET, with multiwalled carbon nanotubes (PET/MWCNT) were prepared by the electrospinning method. Confinement, chain conformation, and crystallization of PET electrospun (ES) fibers were analyzed as a function of the weight fraction of MWCNTs. For the first time, we have characterized the rigid amorphous fraction (RAF) in polymer electrospun fibers, with and without MWCNTs. The addition of MWCNTs causes polymer chains in the ES fibers to become more extended, impeding cold crystallization of the fibers, resulting in more confinement of PET chains and an increase in the RAF. The fraction of rigid amorphous chains greatly increased with a small amount of MWCNT loading: with addition of 2% MWCNTs, RAF increased to 0.64, compared to 0.23 in homopolymer PET ES fibers. Spatial constraints also inhibit the folding of polymer chains, resulting in a decrease in crystallinity of PET. For fully amorphous PET/MWCNT composites, MWCNTs do not affect the chain conformation of PET in the ES fibers. For cold crystallized PET/MWCNT composite nanofibers, more trans conformers were formed with the addition of MWCNTs. The increase of RAF (chain confinement) is associated with an increase of the concentration of the trans conformers in the amorphous region as the MWCNT concentration increases in the semicrystalline nanofibers.     

Micromechanical properties and ductile behavior of electrospun polystyrene nanofibers

Using electrospinning technique polystyrene (PS) nanofibers in the thickness range from 150 to 800 nm have been produced. Electron microscope inspections reveal the relatively uniform thickness of the obtained fibers. The mechanical deformation mechanisms have been studied in tension tests using micro-tensile devices for a scanning electron microscope (SEM) and a transmission electron microscope (TEM). A characteristic change in the deformation behavior from the typical craze formation of PS to a micro necking and cold drawing has been found with decreasing fiber thickness. There is a surprisingly sharp fiber thickness limit between both deformation types in the range of 220–225 nm: nanofibers thicker than ∼ 225 nm deform with formation of crazes, nanofibers thinner than ∼ 225 nm show necking and cold drawing. © 2012 Wiley Periodicals, Inc. J Appl Polym Sci, 2012     

Investigation of post-spinning stretching process on morphological, structural, and mechanical properties of electrospun polyacrylonitrile copolymer nanofibers

Electrospun polyacrylonitrile (PAN) copolymer nanofibers with diameters of ∼0.3 μm were prepared as highly aligned bundles. The as-electrospun nanofiber bundles were then stretched in steam at ∼100 °C into 2, 3, and 4 times of the original lengths. Subsequently, characterizations and evaluations were carried out to understand morphological, structural, and mechanical properties using SEM, 2D WAXD, polarized FT−IR, DSC, and mechanical tester; and the results were compared to those of conventional PAN copolymer microfibers. The study revealed that: (1) the macromolecules in as-electrospun nanofibers were loosely oriented along fiber axes; although such an orientation was not high, a small extent of stretching could effectively improve the orientation and increase the crystallinity; (2) most of macromolecules in the crystalline phase of as-electrospun and stretched nanofibers possessed the zig-zag conformation instead of the helical conformation; and (3) the post-spinning stretching process could substantially improve mechanical properties of the nanofiber bundles. To the best of our knowledge, this study represented the first successful attempt to stretch electrospun nanofibers; and we envisioned that the highly aligned and stretched electrospun PAN copolymer nanofibers could be an innovative type of precursor for the development of continuous nano-scale carbon fibers with superior mechanical strength.     

Coaxial electrospun nanofibers of poly(vinylidene fluoride)/polyaniline filled with multi‐walled carbon nanotubes

Core‐shell nanofibers of poly (vinylidene fluoride)/polyaniline/multi‐walled carbon nanotubes (PVDF/PANi/MWCNTs) have been produced using the coaxial electrospinning technique. The nanofibers were semiconductive and had better piezoelectric properties than pure PVDF nanofibers. Piezoelectric PVDF nanofibers are capable of converting mechanical energy into electrical energy, which can be stored in charge storage devices. However, PVDF is not conductive and therefore, a conductive associate material is needed to transfer accumulated static charges into the capacitor. Fourier Transform Infrared (FTIR) spectroscopy and differential scanning calorimetry (DSC) were carried out to study the crystalline β‐phase of PVDF. There was an increase in β‐phase in the electrospun PVDF nanofibers filled with MWCNTs as compared with compression molded samples of neat PVDF. Incorporation of PANi as an intrinsically conductive polymer (ICP) and MWCNTs as conductive nanofiller helps the movement of static charges. Core‐shell nanofibers had conductivities of about seven orders of magnitude higher than simple electrospun nanofibers. POLYM. COMPOS., 35:1198–1203, 2014. © 2013 Society of Plastics Engineers     

Fabrication and electrical characterization of electrospun polyacrylonitrile‐derived carbon nanofibers

Carbon nanofibers were produced from a polyacrylonitrile/N,N‐dimethylformamide precursor solution by an electrospinning process and later pyrolysis at temperatures ranging from 500 to 1100°C in an N₂ atmosphere for about 1 h. The morphological structure of the nanofibers was studied with scanning electron microscopy. Scanning electron microscopy images of carbonized polyacrylonitrile nanofibers without a gold coating showed that the carbonized polyacrylonitrile nanofibers possessed electrical properties. The thermal behavior of the nanofibers was studied with thermogravimetric analysis. An indirect four‐point‐probe method was used for the measurement of the conductivity of nanofiber mats. The conductivity increased sharply with the pyrolysis temperature. © 2007 Wiley Periodicals, Inc. J Appl Polym Sci 2007     

Effect of dispersion on rheological and mechanical properties of polypropylene/carbon nanotubes nanocomposites

Polypropylene (PP) nanocomposites filled with the pristine multi‐wall carbon nanotubes (CNTs) and the purified CNTs were prepared by melt blending. The microstructure and linear viscoelastic properties wereinvestigated using rheological and morphological measurements. The results show that the purified CNTs disperse uniformly in the PP matrix. At low frequencies, frequency dependence of modulus weakens clearly with the addition of the CNTs, indicating that the long‐range motion of the polymer chains is restrained by the presence of the CNTs. Percolation networks form when the loading levels achieve up to 3 and 1.5 wt% for the composites with the pristine CNTs (PPCNTs) and the purified CNTs (PPcCNTs), respectively. The linear relaxation modulus increases with increasing loading level. And for composites with loading levels above percolation concentration, the modulus appears to reach a plateau at long time scales due to the formation of percolation network. Tensile strength and impact strength are simultaneously improved with the addition of the CNTs. The better the dispersion of the CNTs, the greater the improvement of the tensile strength and the impact strength. POLYM. ENG. SCI., 2012. © 2012 Society of Plastics Engineers     

Effectual dispersion of carbon nanofibers in polyetherimide composites and their mechanical and tribological properties

The use of proliferation of nanotechnology in commercial applications is driving requirements for minimal chemical processing and simple processes in industry. Carbon nanofiber (CNF) products possess very high purity levels without the need of purification processing before use and are in growing demand for this quality. Polyetherimide (PEI) has excellent mechanical and thermal performance, but its high viscosity makes its nanocomposites processing very challenging. In this study, a facile melt‐mixing method was used to fabricate PEI nanocomposites with as received and physically treated CNFs. The dispersion of CNFs was characterized by scanning electron microscopy, transmitted optical microscopy, and electrometer with large‐area electrodes. The results showed that the facile and powerful melt‐mixing method is effective in homogeneously dispersing CNFs in the PEI matrix. The flexural and tribological characteristics were investigated and the formation of spatial networks of CNFs and weak interfacial bonding were considered as competitive factors to enhanced flexural properties. The composites with 1.0 wt% CNFs showed flexural strength and toughness increased by more than 50 and 550%, respectively, but showed very high wear rate comparable with that of pure PEI. The length of the CNFs also exerted great influences on both mechanical and tribological behaviors. POLYM. ENG. SCI., 50:1914–1922, 2010. © 2010 Society of Plastics Engineers     

Effect of modified single‐wall carbon nanotubes on mechanical and morphological properties of thermoplastic elastomer nanocomposites based on (polyamide 6)/(acrylonitrile butadiene rubber)

Thermoplastic elastomer nanocomposites based on acrylonitrile butadiene rubber (NBR) and polyamide 6 (PA6), with acid functionalized single‐wall carbon nanotubes (SWNT), were prepared via a direct melt‐mixing process in an internal mixer. The influence of SWNT content (0, 0.5, 1, 1.5) on morphological properties of PA6/NBR with different ratios (80/20, 70/30, 60/40) were then investigated. Characterization of nanocomposites was conducted by using transmission electron microscopy, scanning electron microscopy, differential scanning calorimetry, and mechanical properties. Scanning electron microscopy micrographs proved the droplet‐matrix blend morphology in which the size of NBR droplets decreased as the SWNT loading increased, suggesting dispersion of SWNT in the PA6 phase. It was further proved by transmission electron microscopy images, showing homogenous dispersion of SWNT in the PA6 phase. Differential scanning calorimetry results showed a slightly reduced percentage of crystallinity in samples containing SWNT. The mechanical properties of nanocomposites indicated an enhancement in tensile strength, modulus, and hardness on increasing SWNT content. J. VINYL ADDIT. TECHNOL., 22:336–341, 2016. © 2014 Society of Plastics Engineers     

The effects of triethylenetetramine grafting of multi‐walled carbon nanotubes on its dispersion,filler‐matrix interfacial interaction and the thermal properties of epoxy nanocomposites

This study describes the influence of triethylenetetramine (TETA) grafting of multi‐walled carbon nanotubes (MWCNTs) on the dispersion state, interfacial interaction, and thermal properties of epoxy nanocomposites. MWCNTs were first treated by a 3:1 (v/v) mixture of concentrated H₂SO₄/HNO₃, and then TETA grafting was performed. Chemically grafted MWCNT/bisphenol‐A glycidol ether epoxy resin/2‐ethyl‐4‐methylimidazole nanocomposites were prepared. TETA grafting could establish the connection of MWCNTs to the epoxy matrix and transform the smooth and nonreactive MWCNT surface into a hybrid material that possesses the characteristics of both MWCNTs and TETA, which facilitates homogeneous dispersion of MWCNTs and improves nanotube‐epoxy interfacial interaction. Therefore, the impact property, glass transition temperature, thermal stability, and thermal conductivity of epoxy nanocomposites are enhanced. POLYM. ENG. SCI., 2009. © 2009 Society of Plastics Engineers     

Microstructures and mechanical properties of carbon/carbon composites reinforced with carbon nanofibers/nanotubes produced in situ

Using ferrocene as catalyst and toluene as the liquid precursor, carbon/carbon (C/C) composites were prepared by chemical liquid-vapor infiltration at 850-1100 °C. The microstructures and properties of C/C composites obtained with different ferrocene contents were studied. The results show smooth laminar and isotropic pyrocarbon are obtained after adding ferrocene to the precursor. Carbon nanofibers can be formed as the catalyst content is 0.3-1 wt.%. When the ferrocene content is 2 wt.%, multi-walled carbon nanotubes with the diameter about 20-90 nm are obtained together with carbon-encapsulated iron nanoparticles. After adding ferrocene to the precursor, the fracture modes of the composites change from brittle facture to tough fracture. The flexural strength of the composites is a maximum for 0.3 wt.% ferrocene in the precursor, higher than for ferrocene contents of 0, 0.5, 1 and 2 wt.%. The flexural modulus of the composites decreases after adding ferrocene to the precursor.     

Effects of Fe2+ ions on morphologies,microstructures and mechanical properties of electrospun nylon‐6 nanofibers

In this study, nylon‐6 nanofiber mats containing Fe²⁺ ions were fabricated via electrospinning. The resultant electrospun nylon‐6/FeCl₂ nanofiber mats were characterized by SEM, TEM, Fourier transform IR spectroscopy, wide angle XRD and DSC. Unique morphological features, such as spider's‐web‐like morphologies, were observed and became evident with increasing additive Fe²⁺ ions. The metastable γ form was predominant in the as‐spun nylon‐6 nanofibers. The relative intensity of such γ form gradually decreased with increasing additive Fe²⁺ ions, indicative of transformation of the crystalline structure in the electrospun nylon‐6/FeCl₂ nanofibers due to strong molecular interactions between the nylon‐6 backbone and the additive Fe²⁺ ions. The effects of additive Fe²⁺ ions on the mechanical properties of both nonwoven nanofiber mats and single nanofibers were investigated. In particular, Young's modulus of nylon‐6/FeCl₂ single nanofibers gradually increased from 1.46 to 5.26 GPa with increasing additive Fe²⁺ ions. © 2013 Society of Chemical Industry     

Elastic deformation of multiwalled carbon nanotubes in electrospun MWCNTs–PEO and MWCNTs–PVA nanofibers

Polyethylene oxide (PEO) and polyvinyl alcohol (PVA) nanofibers (NFs) containing multiwalled carbon nanotubes (MWCNTs) have been prepared by electrospinning method. The elastic deformation of MWCNTs in these NFs, compared with the well-dispersed pristine MWCNTs, has been evaluated by statistically measuring the tortuosity change of MWCNTs, by adopting the tortuosity factor (TF) and calculating scale (CS) method. The average TFs of the well-dispersed MWCNTs increase nearly linearly with the increasing of CSs in the range of 30–500 nm. Comparatively, the TFs of MWCNTs in the PEO and PVA NFs first increase, then decrease with CSs and have an inflection point at the CS in 300 nm. The results indicate the elastic deformation of MWCNTs in electrospinning process, which is partly kept in the solidified MWCNTs–polymer NFs. The data comparison of MWCNTs–PEO and MWCNTs–PVA indicate that the polymers with relatively high elastic modulus can keep the elastic deformation of MWCNTs in relatively large degree. Finally, a simplified mechanical model is proposed to explain the interaction between MWCNTs and the polymer matrix. The calculated elastic modulus of the MWCNTs is in the order of magnitude of 100 GPa, in agreement with that of the AFM measurement.     

Molecular orientation and mechanical property size effects in electrospun polyacrylonitrile nanofibers

Electrospinning of polymeric solutions entails high jet velocities which could orient the polymer molecules along the jet direction. Polarized Fourier Transform IR spectroscopy (FTIR), Wide angle X-ray diffraction (WAXD) and Microelectromechanical System (MEMS)-based single nanofiber mechanical property experiments were employed to investigate the molecular orientation and crystallinity in electrospun polyacrylonitrile (PAN) nanofibers produced under different electrospinning conditions with diameters mainly varying between 100 and 300 nm. FTIR measurements with nanofibers fabricated at three different electrospinning distances, but under the same electric field intensity, revealed an enhanced molecular orientation only for the longest electrospinning distance. At long electrospinning distances the fiber solvent content is substantially reduced resulting in high viscosity, and, therefore, sustained shear stresses, which, in turn, allows for permanent molecular orientation. The orientation factors from polarized FTIR were in good agreement with the mechanical property trends obtained from individual nanofibers, where high elastic moduli and yield strengths were recorded from nanofibers with diameters smaller than 300 nm, which were fabricated at the longest electrospinning distance. WAXD studies on bundles of aligned PAN nanofibers showed small crystallinity which did not follow the trends in the mechanical properties and varied rather non-monotonically from 7%, for fibers spun at the shortest distance, to 17% for fibers spun at the longest distance used in this study.     

Effect of dispersion conditions on the mechanical properties of multi-walled carbon nanotubes based epoxy resin composites

A suitable dispersion technique and quantitative evaluation of degree of dispersion of carbon nanotubes (CNT) in any solvent and matrix system has been one of the key issues for achieving enhanced performance of CNT reinforced composites. We report the use of UV–vis spectroscopy as a useful technique to ascertain the degree of dispersion of multiwalled carbon nanotubes (MWCNT) in the epoxy resin. The study has enabled to maximize dispersion of MWCNT in the epoxy resin using two different routes. As a result the composite samples prepared with only 0.3 wt.% amine functionalized MWCNT showed flexural strength of 140 MPa over the neat resin value of 55 MPa, an improvement of ~155% which is maximum reported so far for CNT-epoxy isotropic composites.     

Surface functionalized carbon nanotubes and its effects on the mechanical properties of epoxy based composites at cryogenic temperature

Epoxies have a wide range of applications in fuel tank fabrication, aerospace, electrical, electronic, and automobile industries. However, these resins are quite brittle, showing poor mechanical performance, especially at cryogenic temperature. The properties of functionalized multi-walled carbon nanotube (MWCNTs)-reinforced epoxy composites were investigated to develop advanced composites for cryogenic use. Two methods were adopted to modify MWCNTs. MWCNTs were first treated by acid mixture, and then maleic anhydride (MA) and isophorone diisocyanate (IPDI) grafting was carried out. At last, the functionalized MWCNTs were integrated into epoxy to prepare MWCNT-reinforced epoxy composites. Raman and XPS analysis proved the effectiveness of acid mixture treatment and confirmed the grafting reaction of MA and IPDI with MWCNTs. TEM analysis indicated that MA and IPDI had been grafted onto the surface of MWCNTs and formed a thin layer. The tensile strength, Young’s modulus, and impact strength of composites at liquid nitrogen temperature (77 K) are all enhanced by the addition of MWCNTs. Results of dynamic mechanical analysis indicated that introducing a small amount of functionalized MWCNTs to epoxy can enhance their storage modulus at 77 K and glass-transition temperature of composites. The results indicated that surface modified MWCNTs can be effectively utilized to enhance the properties of epoxy-based composites at cryogenic temperature.     

Development,optimization, and characterization of electrospun poly(lactic acid) nanofibers containing multi‐walled carbon nanotubes

Electrospinning of poly (L ‐D ‐lactic acid) (PLA) was investigated with the addition of multi‐walled carbon nanotubes (MWNT) for development of a scaffold for tissue engineering. Through this experiment, it was determined that the optimal concentration of PLA with weight average molecular weight (M_w) 250,000 g/mol is ～20 wt % as indicated by scanning electron microscopy. This concentration produces fibers with no beading or film formation. The preferred solvent system is a combination of chloroform and dimethyl formamide to alleviate the volatile action of chloroform. The optimum processing parameters for PLA are an electric field of 1 kV/cm which was determined by a surface response plot to minimize fiber diameter based on the applied voltage, working distance, and addition of MWNT. Fourier Transform infrared spectroscopy has indicated the removal of the solvent system. With the addition of MWNT, the fiber diameter was drastically reduced by 70% to form fibers with a mean diameter of 700 nm. This is believed to be due to an increased surface charge density for the MWNT/polymer solution. Transmission electron microscopy validated the alignment of the MWNT within the fibers. MWNT loading exhibited an increase in the conductance of the scaffold and the tensile modulus at an optimal loading level of 0.25 wt %. © 2007 Wiley Periodicals, Inc. J Appl Polym Sci 2007     

Hybrid multi‐scale epoxy composites containing conventional glass microfibers and electrospun glass nanofibers with improved mechanical properties

A mechanically flexible mat consisting of structurally amorphous SiO₂ (glass) nanofibers was first prepared by electrospinning followed by pyrolysis under optimized conditions and procedures. Thereafter, two types of hybrid multi‐scale epoxy composites were fabricated via the technique of vacuum assisted resin transfer molding. For the first type of composites, six layers of conventional glass microfiber (GF) fabrics were infused with the epoxy resin containing shortened electrospun glass nanofibers (S‐EGNFs). For the second type of composites, five layers of electrospun glass nanofiber mats (EGNF‐mats) were sandwiched between six layers of conventional GF fabrics followed by the infusion of neat epoxy resin. For comparison, the (conventional) epoxy composites with six layers of GF fabrics alone were also fabricated as the control sample. Incorporation of EGNFs (i.e., S‐EGNFs and EGNF‐mats) into GF/epoxy composites led to significant improvements in mechanical properties, while the EGNF‐mats outperformed S‐EGNFs in the reinforcement of resin‐rich interlaminar regions. The composites reinforced with EGNF‐mats exhibited the highest mechanical properties overall; specifically, the impact absorption energy, interlaminar shear strength, flexural strength, flexural modulus, and work of fracture were (1097.3 ± 48.5) J/m, (42.2 ± 1.4) MPa, (387.1 ± 9.9) MPa, (12.9 ± 1.3) GPa, and (30.6 ± 1.8) kJ/m², corresponding to increases of 34.6%, 104.8%, 65.4%, 33.0%, and 56.1% compared to the control sample. This study suggests that EGNFs (particularly flexible EGNF‐mats) would be an innovative type of nanoscale reinforcement for the development of high‐performance structural composites. © 2015 Wiley Periodicals, Inc. J. Appl. Polym. Sci. 2015 , 132, 42731.     

Effect of organic solvent on morphology and mechanical properties of electrospun syndiotactic polypropylene nanofibers

We study the stress–strain behaviors of the electrospun sPP single nanofibers as well as nonwoven mats, which were electrospun from sPP solutions using two different solvents (decalin and cyclohexane) by electrospinning. The effects of organic solvents were explored on the morphologies and the mechanical properties of the corresponding electrospun sPP single nanofibers and nonwoven mats. It was found that the nature of organic solvents dramatically affected the surface morphologies, the circular and looping deposition of the electrospun sPP fibers, and the mechanical properties. The tensile strength of both electrospun sPP single nanofibers and nonwoven mats prepared from decalin-base solution was stronger than that of cyclohexane-base solution.