共查询到18条相似文献,搜索用时 203 毫秒
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四辊轧机辊系中辊间循环接触应力引起的辊身接触疲劳损伤,会影响辊身的磨损、轧辊的后续磨削及使用寿命;因此分析不同轧制工艺参数情况下辊间接触应力的分布对分析辊身损伤以及现场轧辊维护具有重要的意义,以某厂1880轧线采用的四辊PC轧机为研究对象,采用有限元法分析了不同工艺参数对辊间接触应力分布及分布均匀度的影响规律;基于损伤累积理论建立了轧辊辊身截面损伤分布计算模型并计算了辊身轴向截面内的接触疲劳损伤分布,与现场辊身疲劳硬化测试结果对比表明理论分析结果具有一定的合理性。 相似文献
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《机械设计与制造》2017,(4)
在对轧机辊系结构稳定性和板形控制的研究中,辊间接触参数的分布和相互关系是其研究的基础和关键。以某硅钢厂ZR22BS-42型轧机辊系为研究对象,建立20辊森吉米尔轧机辊系力学模型,并对各轧辊进行受力分析。采用MFC(Microsoft Foundation Classes)搭建程序界面,首先计算了辊系静压状态下辊间接触力、接触力方向角以及各辊合力的大小,再对其分布关系进行了具体分析。利用有限元软件进行辊间接触应力仿真计算,通过对模型的有效简化,设置12个接触对,根据静压过程的受力特性确定辊系的载荷约束。最后,对比辊间接触的应力云图,定量确定了各辊间的接触应力大小,并分析了应力变化的趋势及相互关系。实验结果有利于指导轧机的压下和辊型调整。 相似文献
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四辊轧机接触压力及剥落问题的研究 总被引:1,自引:0,他引:1
采用有限元法研究了在任意工况下四辊轧机工作辊与支承辊间接触压力沿横向分布的计算原理及技术要点,并对影响冷轧工作辊寿命的辊面剥落问题进行分析,提出了防止轧辊早期剥落破坏以延长其使用寿命的方法。 相似文献
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四辊轧机在工作过程中,工作辊既承受工件的变形抗力,又承受轧机轧制力和弯辊力的共同作用,造成辊身应力状态复杂。为保证轧辊的合理与优化设计,采用有限元方法针对轧辊工作过程进行分析,提出了一种有限元模型建模方法,准确计算出工作辊在工作过程中的变形和应力分布。计算结果为轧辊的结构改进与优化设计提供依据,以提高轧机的设计水平。 相似文献
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The crown is a key quality index of strip and plate,the rolling mill system is a complex nonlinear system,the strip qualities are directly affected by the dynamic characteristics of the rolling mil.At present,the studies about the dynamic modeling of the rolling mill system mainly focus on the dynamic simulation for the strip thickness control system,the dynamic characteristics of the strip along the width direction and that of the rolls along axial direction are not considered.In order to study the dynamic changes of strip crown in the rolling process,the dynamic simulation model based on strip crown control is established.The work roll and backup roll are considered as elastic continuous bodies and the work roll and backup roll are joined by a Winkler elastic layer.The rolls are considered as double freely supported beams.The change rate of roll gap is taken into consideration in the metal deformation,based on the principle of dynamic conservation of material flow,the two dimensional dynamic model of metal is established.The model of metal deformation provides exciting force for the rolls dynamic model,and the rolls dynamic model and metal deformation model couple together.Then,based on the two models,the dynamic model of rolling mill system based on strip crown control is established.The Newmark-β method is used to solve the problem,and the dynamic changes of these parameters are obtained as follows:(1) The bending of work roll and backup roll changes with time;(2) The strip crown changes with time;(3) The distribution of rolling force changes with time.Take some cold tandem rolling mill as subject investigated,simulation results and the comparisons with experimental results show that the dynamic model built is rational and correct.The proposed research provides effective theory for optimization of device and technological parameters and development of new technology,plays an important role to improve the strip control precision and strip shape quality. 相似文献
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In order to improve quarter waves occurred in the wide and thin gauged alloy steel rolled by 20-high sendzimir mill, a computer simulation based on the divided element method and an actual cold rolling experiment were carried out. Quarter waves were simulated by elastic deformation analysis of rolls considering bending deformation of back up rolls and the effect of control actuators on controllability of quarter waves were analyzed. Computer simulation showed that control actuators such as shifting of the 1st intermediate roll and crown adjustment of As-U-Roll in back up rolls were not effective to control quarter waves and that changing taper mode (both length and magnitude) at the barrel-end taper radius of the 1st intermediate roll was rather very effective. From an actual rolling experiment it was verified that quarter waves could be reduced remarkerably by changing taper mode of the 1st intermediate roll. 相似文献
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The existing research of the flatness control for strip cold rolling mainly focuses on the calculation of the optimum adjustment of individual flatness actuator in accordance with the flatness deviation,which can be used for general flatness control.However,it does not work for some special rolling processes,such as the elimination of ultra single side edge-waves and the prevention of strip break due to tilting roll control overshooting.For the purpose of solving these problems,the influences of non-symmetrical work roll bending and intermediate roll bending on flatness control were analyzed by studying efficiencies of them.Moreover,impacts of two kinds of non-symmetrical roll bending control on the pressure distribution between rolls were studied theoretically.A non-symmetrical work roll bending model was developed by theoretical analysis in accordance with practical conditions.The model was applied to the revamp of a 1250 6-H reversible universal crown mill (UCM) cold mill.Theoretical study and practical applications show that the coordination utilization of the non-symmetrical work roll bending control and tilting roll control was effective in flatness control when there appeared bad strip single side edge waves,especially when the incoming strip was with a wedge shape.In addition,the risk of strip break due to tilting control overshooting could be reduced.Furthermore,the non-symmetrical roll bending control can reduce the extent of uneven distribution of pressure between rolls caused by intermediate roll shifting in flatness control and slow down roll wear.The non-symmetrical roll bending control technology has important theoretical and practical significance to better flatness control. 相似文献
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Yeong-Maw Hwang Cheng-Chuan Kan 《The International Journal of Advanced Manufacturing Technology》2017,91(5-8):1587-1597
In this paper, a mathematical model for a four-high mill is proposed to analyze the elastic deformation of the backup and work rolls, including their respective axial deflection and surface flatness. The contact pressure between the backup and work rolls and that between the work roll and foil are functions of the roll’s position in the axial direction. In this analytical model, the rolls and foil are divided into many small regions and finite difference or matrix methods are used to derive the deflections of the work and backup rolls as a function of the force density in the foil width direction. A camber shape at the surfaces of the backup and work rolls is designed to counteract the rolls’ elastic deformation and to make the rolled foil as flat as possible. The effects of the selected roll materials upon the rolled thickness distribution are also discussed. A thickness variation within 1 μm can be obtained for a foil of 50-μm thick and 40-mm wide under reduction of 32 % using a WC work roll with a camber radius of 150 m. 相似文献
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Lee Sang-Ho Song Gil-Ho Lee Sung-Jin Kim Byung-Min 《Journal of Mechanical Science and Technology》2011,25(8):2101-2109
The quality requirements for thickness accuracy in cold rolling continue to become more stringent. In cold rolling mill, it
is very important that the rolling force calculation considers rolling conditions. The rolled strip thickness was predicted
using calculated rolling force. However, the prediction of strip thickness in cold rolling is very difficult; in particular,
for 6-high mill with shifted intermediate roll (IMR), the accuracy of thickness is not good. In this study, to improve the
accuracy of rolled strip thickness, the roll gap flattening can be given based on Hertz contact theory, with contact between
rolls and the smooth cylindrical rolls for the rolling elastic deformation. Also, the distribution of the roll gap flattening
may be calculated using the contact force of unit transverse length. The strip profile at the continuous cold rolling is calculated
by using the numerical analysis model considering the initial strip profile before cold rolling. Hence, we propose that the
numerical model can predict the rolled strip profile more quickly and accurately and be applicable to the field. The results
of the proposed numerical model were verified by FE-simulation and cold rolling experiments of 6-high mill with five stands. 相似文献