Synthesis of vertically aligned, double-walled carbon nanotubes from highly active Fe-V-O nanoparticles

Monodispersed Fe-V-O nanoparticles were prepared by a liquid-phase synthesis to be used as catalysts for carbon nanotube (CNT) growth. Vertically aligned, dense CNTs have been grown from the highly active Fe-V-O nanoparticles by chemical vapor deposition. Diameter distribution of CNTs (3.7 ± 0.6 nm) was consistent with that of the original nanoparticles (3.1 ± 0.5 nm), and the value was smaller than those of other reported vertically aligned CNTs from as-prepared nanoparticles. TEM study showed that the CNTs consisted mainly of double-walled CNTs (single: 14%, double: 74%, and triple: 12%). The CNT diameter increased to 4.4 ± 0.8 nm as the growth temperature was increased from 810 to 870 °C. Energy dispersive X-ray spectroscopy of nanoparticles before and after the CNT growth revealed that the V content decreased from 7.2 to 2.7 at.%, suggesting that the segregation of Fe and V played an important role for the high activity of the Fe-V-O nanoparticles.     

Efficiency of C60 incorporation in and release from single-wall carbon nanotubes depending on their diameters

We show that the efficiency of incorporating C₆₀ in single-wall carbon nanotubes (SWCNTs) and that of the incorporated C₆₀’s release from the SWCNTs depend on the SWCNT diameter. Through transmission electron microscopy, we found that the C₆₀ incorporation efficiency reached its maximum at diameters of 1-2 nm, while the efficiency of C₆₀ release from SWCNTs in toluene was maximized at 3-5 nm. The difficulty of C₆₀ release from SWCNTs with diameters of 5-6 nm might reflect either the effective packing of C₆₀ inside SWCNTs or a flattened SWCNT structure. We occasionally observed C₆₀ molecules arranged in a line along the sidewall inside SWCNTs with large diameters/width (>7 nm), indicating that large diameter SWCNTs were sometimes flattened.     

Synthesis of single-walled carbon nanotubes using hemoglobin-based iron catalyst

Hemoglobin (Hb) was used as a catalyst for the growth of single-walled carbon nanotubes (SWCNTs). Hb was deposited onto a hydrophilic treated substrate by spin coating method. After oxidation at 800 °C, protein chains were decomposed and iron oxide nanoparticles remained with an average diameter of 2.29 nm. High quality SWCNTs were synthesized with an average diameter of 1.22 nm. The protein chains prevent iron atoms aggregation and so the size of the nanoparticles is smaller than that from ferritin-like proteins.     

Gadolinium and europium catalyzed growth of single-walled carbon nanotubes

The inner transition metals, gadolinium (Gd) and europium (Eu) have been shown to catalyze the growth of single-walled carbon nanotubes (SWCNTs) using chemical vapor deposition. The Gd and Eu nanocatalysts, prepared using a diblock copolymer templating method and characterized by atomic force microscopy, were uniformly spaced over a large deposition area with an average diameter of 1.9 nm and narrow size distribution. Characterization by transmission electron microscopy and Raman spectroscopy confirms the presence of SWCNTs catalyzed by Gd and Eu with an average diameter of 2.05 nm.     

Fabrication of single-wall carbon nanotubes within the channels of a mesoporous material by catalyst-supported chemical vapor deposition

Diameter-controlled single-wall carbon nanotubes (SWCNTs) have been synthesized using Co, Fe/Co and Rh/Pd alloy nanoparticles trapped within the one-dimensional channels of a mesoporous materials (Folded Sheets Mesoporous material: FSM-16) by catalyst-supported chemical vapor deposition (CCVD) using ethanol as carbon source at 973-1173 K. The SWCNTs synthesized are characterized by transmission electron microscopy, Raman spectroscopy and photoluminescence spectroscopy. The yield, diameter distribution and quality of the SWCNTs strongly depend on the reaction temperature during CCVD. The product synthesized at 1173 K contains only SWCNTs, in marked contrast to those synthesized at lower temperatures. As the reaction temperature decreases, the relative abundance of multi-wall carbon nanotubes against SWCNTs significantly increases, whereas the mean diameter of SWCNTs increases as reaction temperature increases. The results show that a careful control of the reaction temperature is crucial to fabricate diameter-controlled SWCNTs from the channels of FSM-16.     

Pt-Co supported on single-walled carbon nanotubes as an anode catalyst for direct methanol fuel cells

Catalyst of Pt-Co supported on single-walled carbon nanotubes (SWCNTs) is prepared using mixed reducing agents. The SWCNTs were pretreated in a microwave oven to enable surface modification. Pt-Co nanoparticles with narrow particle size distribution around 5.4 nm were uniformly deposited onto the SWCNTs. Under same Pt loading mass and experimental conditions, the SWCNTs-Pt-Co catalyst shows higher electrocatalytic activity and improved resistance to CO poisoning than the SWCNTs-Pt catalyst.     

Formation of gold nanoparticles on multiwalled carbon nanotubes by thermal evaporation

Multiwalled carbon nanotubes (MWCNTs) were grown on W substrates by chemical vapor deposition and modified with Au nanoparticles by thermal evaporation. The resulting hybrid structures were investigated by TEM to determine the effects of evaporation rate, nominal film thickness, and substrate temperature on the nanoparticle size and distribution. The results demonstrate that as-grown MWCNTs can be used as a support for well distributed Au nanoparticles, with the size and distribution on the carbon nanotubes being primarily influenced by the nominal film thickness. The observed structures ranged from small 4 nm diameter spherical particles to 150 nm long wire-like structures. Depositions with substrates at 25 °C and 400 °C resulted in similar particle structures, except for the highest amount of deposited Au.     

Improving the synthesis of single-walled carbon nanotubes by pulsed arc discharge in air by preheating the catalysts

Single-walled carbon nanotubes (SWCNTs) were synthesized in reduced pressure air using pulsed arc discharge after preheating the catalyst. Our experimental results revealed that preheating the catalysts can assist the synthesis of SWCNTs in air under a pressure of 5-10 kPa. The SWCNTs have a diameter of 1.5-2 nm and length can reach several micrometers. The consumption rate of the anode and the production rate of CNTs and SWCNTs in air are lower than in helium atmosphere at the same pressure, respectively. Further experiment demonstrates that 600 °C is optimum temperature for preheating the catalysts to synthesize SWCNTs in air.     

Catalytic synthesis of carbon nanotubes using Ni- and Co-doped calcium tartrates

Calcium tartrate doped with Ni and/or Co has been used as a catalyst source in the chemical vapor deposition synthesis of carbon nanotubes (CNTs). Thermolysis of doped calcium tartrate in an inert atmosphere was shown to yield Ni, Co or Ni-Co nanoparticles ∼6 nm in diameter dispersed in a calcium oxide matrix. The CNT synthesis was carried out by ethanol vapor decomposition at 800 °C. The structure of the products was characterized by transmission electron microscopy and Raman spectroscopy. It was found that Ni nanoparticles embedded in CaO provide the narrowest diameter distribution of CNTs, while the bimetallic Ni-Co catalyst allows the formation of the thinnest CNTs with the outer diameter of ∼2 nm. This type of CNT is more likely to be responsible for the lowest value of the turn-on field (∼1.8 V/μm) for the emission current detected for the latter sample.     

Layered double hydroxides as catalysts for the efficient growth of high quality single-walled carbon nanotubes in a fluidized bed reactor

A family of layered double hydroxides (LDHs), such as Fe/Mg/Al, Co/Mg/Al, and Ni/Mg/Al LDHs, were used as catalysts for the efficient growth of single-walled carbon nanotubes (SWCNTs) in a fluidized bed reactor. The LDH flakes were agglomerated into clusters with sizes ranging from 50 to 200 μm, and they can be easily fluidized with a gas velocity ranging from 2.3 to 24 cm/s. After calcination and reduction, small metal catalyst particles formed and distributed uniformly on the flakes. At the reaction temperature, the introduction of methane realized the growth of SWCNTs with the diameter of 1-4 nm. The loose structure of LDH agglomerates afforded a yield as high as 0.95 g_CNT/(g_cat h) of SWCNTs with a surface area of 930 m²/g. Compared with Fe/Mg/Al LDH, Ni/Mg/Al and Co/Mg/Al LDHs showed a better selectivity to SWCNTs. The highest selectivity for metallic SWCNTs was obtained using Co/Mg/AI LDHs as the catalyst.     

Controlled assembly of carbon nanotubes encapsulated with amphiphilic block copolymer

An amphiphilic diblock copolymer (PEtOz-PCL) based on hydrophilic poly(2-ethyl-2-oxazoline) (PEtOz) and hydrophobic poly(ε-caprolactone) (PCL) was adsorbed in aqueous phase on the surface of single-wall carbon nanotube to produce PEtOz-PCL-encapsulated SWCNTs (PEtOz-PCL/SWCNT) with the diameter about 30 nm. The Raman spectroscopy analysis indicated that the nanotubes were physically encapsulated by the block copolymer without chemical denaturation of the nanotube. PEtOz-PCL/SWCNTs exhibited pH-responsive reversible complexation with poly(acrylic acid) or poly(methacrylic acid) in aqueous phase due to the pH-dependent hydrogen bonding between the PEtOz outer shell of PEtOz-PCL/SWCNTs with carboxyl groups. In addition, by using PEtOz as a template for the formation of metal nanoparticles, Au and Pd nanoparticles were successfully hybridized with PEtOz-PCL/SWCNTs.     

Functionalized organic nanoparticles from core-crosslinked poly(4-vinylbenzocyclobutene-b-butadiene) diblock copolymer micelles

Surface-functionalized polymeric nanoparticles were prepared by: a) self-assembly of poly(4-vinylbenzocyclobutene-b-butadiene) diblock copolymer (PVBCB-b-PB) to form spherical micelles (diameter: 15-48 nm) in decane, a selective solvent for PB, b) crosslinking of the PVBCB core through thermal dimerization at 200-240 °C, and c) cleavage of the PB corona via ozonolysis and addition of dimethyl sulfide to afford aldehyde-functionalized nanoparticles (diameter: ∼16-20 nm), along with agglomerated nanoparticles ranging from ∼30 to ∼100 nm in diameter. The characterization of the diblock copolymer precursors, the intermediate micelles and the final surface-functionalized crosslinked nanoparticles was carried out by a combination of size exclusion chromatography, static and dynamic light scattering, viscometry, thermogravimetric analysis, ¹H NMR and FTIR spectroscopy and transmission electron microscopy.     

Selective removal of metallic single-walled carbon nanotubes by combined in situ and post-synthesis oxidation

A combined in situ and post-synthesis gas phase oxidation approach for selective removal of metallic single-walled carbon nanotubes (m-SWCNTs) is reported. The in situ oxidation is performed by introducing a small amount of oxygen during the synthesis of SWCNTs by floating catalyst chemical vapor deposition, and the post-synthesis oxidation is conducted by heat-treating the synthesized SWCNTs in air at 400 °C. A combination of characterization techniques shows that m-SWCNTs were selectively removed as a result of their higher reactive activity to oxygen compared to semiconducting SWCNTs, and the diameter distribution of the SWCNTs is narrowed to a range of 1.5-2.0 nm. The mechanism of the combined in situ and post-synthesis oxidation approach is discussed.     

ZnO nanosphere fabrication using the functionalized polystyrene nanoparticles for dye-sensitized solar cells

The nano-hollow spherical ZnO (NHS ZnO) photoelectrodes were prepared using functionalized polystyrene nanoparticles with flexible dimensional control of the particle diameter for dye-sensitized solar cells applications. NHS ZnO was formed by ZnO nanoparticles that accumulated on the surface of functionalized polystyrene with a high ionic strength. This method represents a one-step preparation method for an inorganic shell via polymerization between ZnO complexes. Even though NHS ZnO has a submicron size, it composed of nanoparticles that connect with each other, thereby implying good electron transfer properties, and has a high surface area. The submicron-sized diameter NHS ZnO has an enhanced light scattering capacity, which promotes the photons with more opportunities to be absorbed by the N719 dye molecules. Therefore, the ZnO films prepared from 600 nm to 1000 nm NHS ZnO possessed higher IPCE values over a wide range (from 400 nm to 750 nm) compared to films of the 300 nm ZnO due to the enhanced light scattering capacities of the film. In photocurrent-voltage measurements, the short-circuit current density of 300 nm and 600 nm NHS ZnO increases from 3.33 mA/cm² to 6.53 mA/cm² while the cell efficiency increases from 1.04% to 3.02% due to the light scattering efficiency. Electrochemical impedance spectroscopy showed that electrons in NHS ZnO with a larger particle size have a longer electron lifetime than NHS ZnO with a smaller particle size, as the latter hinders the electron transport in the NHS ZnO nanostructured films.     

Dispersion of graphite encapsulated nickel nanoparticles in a NP-9 colloidal system

Graphite encapsulated metal nickel (Ni-GEM) nanoparticles are a relatively new material. With an inner ferromagnetic metal core and several layers of outer graphitic shells, Ni-GEM (5-100 nm in diameter) can survive in severe environments and still preserve its nanocrystalline properties. The as-made Ni-GEM particles agglomerate due to both the van der Waals and strong magnetic forces between the nanoparticles. To reduce the negative influence of severe agglomeration, several dispersants were added and tested for effective dispersion; among these, one non-ionic surfactant, nonyl phenol ethoxylate (NP-9), showed the best results. In addition, two different sized Ni-GEM (23 nm and 14 nm in diameter) were synthesized by using a modified tungsten arc-discharge method in this research; the strength of the saturated magnetization was decreased from 30-40 emg/g to 11.6 emg/g for the smaller 14 nm Ni-GEM particles. Based on three separate test results of steady-stage, transient, and dynamic tests on a rheometer, the 14 nm Ni-GEM in a 40% NP-9 colloid showed the best dispersive property. Preliminary results showed that the key to the success of dispersion is the reduction of the average particle sizes of GEM, whereby the magnetic forces could be decreased and the effective surface areas for the surfactant NP-9 increased. Based on this research, it was found that the rheological measurements, which are closely related to the surfactant concentrations, particle sizes and internal structure development, can be efficiently and conveniently used to detect the various behaviors of a GEM-dispersed colloidal system.     

Multiple “optimum” conditions for Co-Mo catalyzed growth of vertically aligned single-walled carbon nanotube forests

Carbon nanotubes (CNTs) were grown directly on substrates by alcohol catalytic chemical vapor deposition using a Co-Mo binary catalyst. Optimum catalytic and reaction conditions were investigated using a combinatorial catalyst library. High catalytic activity areas on the substrate were identified by mapping the CNT yield against the orthogonal gradient thickness profiles of Co and Mo. The location of these areas shifted with changes in reaction temperature, ethanol pressure and ethanol flow rate. Vertically aligned single-walled CNT (SWCNT) forests grew in several areas to a maximum height of ca. 30 μm in 10 min. A pure Co catalyst yielded a vertically aligned SWCNT forest with a bimodal diameter distribution. The effects of Mo on the formation of catalyst nanoparticles and on the diameter distribution of SWCNTs are discussed and Mo as thin as a monolayer or thinner was found to suppress the broadening of SWCNT diameter distributions.     

Synthesis of diameter-controlled carbon nanotubes using centrifugally classified nanoparticle catalysts

Iron-based nanoparticles, centrifugally classified by size, with variation of subnanometer order, have been used for the growth of diameter-controlled carbon nanotubes (CNTs) for the first time via catalytic chemical vapor deposition. The centrifugal classification of nanoparticles is facilitated by fractional precipitations through the sequential addition of ethanol to a hexane solution containing the nanoparticles. Three different nanoparticle sizes were obtained, which have average diameters and standard deviations of 3.9 ± 0.8 nm, 3.3 ± 0.6 nm, and 2.8 ± 0.4 nm. By the classification process of nanoparticles, the standard deviation of the average diameter of the fractionated nanoparticles decreased by around one half of that of the as-synthesized nanoparticles. In addition, we demonstrate a technique for estimating the average diameter of each classified nanoparticle using conventional low-angle X-ray diffraction, without the need for time-consuming TEM observation and analysis. From the three classified nanoparticle sizes, with average diameters of 2.8, 3.3, and 3.9 nm, CNTs with average diameters of 3.1, 3.6, and 4.5 nm were obtained by changing growth temperatures, respectively. Therefore, centrifugally classified nanoparticles are one of the most promising ‘seeds’ for use in the diameter-selective growth of CNTs.     

A new and convenient route to polyacrylate/silver nanocomposites by light-induced cross-linking polymerization

A new method for the preparation of silver nanoparticles/polymer nanocomposite materials by UV-radiation curing of multifunctional acrylate monomers has been developed. Silver nanoparticles possessing an average diameter of 6.6 nm were first prepared by chemical reduction of silver nitrate with t-BuONa-activated sodium hydride in THF. Transmission electron microscopy (TEM) and size distribution analysis revealed that silver(0) nanoparticles remained well-dispersed in acrylic formulations composed of tetrahydrofurfuryl acrylate, polyurethane acrylate and polyethylene glycol 400 diacrylate. The curing process was followed quantitatively by infrared spectroscopy through the decrease of the IR bands characteristic of the functional groups upon UV exposure. The viscoelastic properties of the nanocomposite photopolymer were monitored by dynamic mechanical analysis (DMA). Silver nanoparticles were found to have no detrimental effect on the photopolymerization kinetics and the incorporation of metal nanoparticles allowed to reduce the gloss of UV-cured coatings. An increase of the diameter of silver nanoparticles to 20 nm was observed during the curing process.     

Controlling the diameter distribution of carbon nanotubes grown from camphor on a zeolite support

Single-wall and multi-wall carbon nanotubes (SWNTs and MWNTs, respectively) of controlled diameter distribution were selectively grown by thermal decomposition of a botanical hydrocarbon, camphor, on a high-silica zeolite support impregnated with Fe-Co catalyst. Effects of catalyst concentration, growth temperature and camphor vapor pressure were investigated in wide ranges, and diameter distribution statistics of as-grown nanotubes was analyzed. High yields of metal-free MWNTs of fairly uniform diameter (∼10 nm) were grown at 600-700 °C, whereas significant amounts (∼30%) of SWNTs were formed at 850-900 °C within a narrow diameter range of 0.86-1.23 nm. Transmission electron microscopy and micro-Raman spectroscopy reveal that camphor-grown nanotubes are highly graphitized as compared to those grown from conventional CNT precursors used in chemical vapor deposition.     

Continuous production of single-walled carbon nanotubes using a supported floating catalyst

Using catalytic decomposition, a technique for the production of singe-walled carbon nanotubes (SWCNTs) is reported with a production rate up to 6 g h⁻¹ after purification, and scaling capability up to 220 g h⁻¹. This is achieved by injection of pre-prepared alumina supported catalyst powder into a modified vertical floating reactor. The product is collected in several cyclones connected in series. Wide range Raman studies (laser excitations from λ = 1064 to 488 nm) and temperature programmed oxidation measurements of the samples collected from the different cyclones show that SWCNTs were separated in situ by tube diameter. This is attributed to the different residual times of the catalyst in the reaction zone depending on particle diameter. A series of computational fluid dynamics calculations of the flow and heat transfer in the reactor, as well as modeling of catalyst particle transport reveals the parametrical dependence of the process.