铝土矿反浮选体系分散与凝聚理论

在铝土矿反浮选脱硅过程中,矿浆悬浮液的分散和凝聚状态对微细粒－水硬铝石的回收和精矿铝硅比有显著影响。要使各种硅酸盐矿物混合物达到有效的选择性分离,首先必需使矿浆悬浮液处于最佳分散状态,避免各种矿物细粒间的相互混杂和矿泥罩盖。针对高硅铝土矿反浮选脱硅过程,根据经典DLVO理论,从颗粒间的相互作用分析了微细粒－水硬铝石在各种含硅脉石矿物表面的粘附情况。结果表明：一水硬铝石与含硅脉石矿物颗粒间的范德化相互作用总是吸引;而它们间的静电相互作用在弱碱性条件下时为排斥,在弱酸性条件下时为吸引,一水硬铝石的夹带上浮较为严重,不利于铝土矿的反浮选。     

十二烷基胍对铝硅矿物的浮选分离

采用含有胍基的长碳链季铵盐作捕收剂,研究-水硬铝石、高岭石、叶腊石和伊利石单矿物的浮选行为、铝硅人工混合矿样的浮选分离以及河南铝土矿的精选.结果表明:在捕收剂用量为2×10-4mol/L条件下,在广泛的pH范围内,十二烷基胍对硅酸盐矿物具有较好的捕收能力,平均浮选回收率可达80%;强碱性条件下,一水硬铝石的浮选回收率从80%急剧下降至20%,与高岭石、叶腊石和伊利石之间形成较大差异:以十二烷基胍为捕收剂可望实现铝硅矿物反浮选分离:实际铝土矿(原矿铝硅比为5.70)经过反浮选脱硅,精矿铝硅比达11.08,铝浮选回收率为75%;与传统的阳离子捕收剂十二胺相比,胍类阳离子捕收剂对硅酸盐矿物浮选能力强、受pH的影响小,是一种新型高效的铝硅矿物浮选分离捕收剂.     

变性淀粉在铝硅矿物浮选分离中的作用机理

通过浮选实验、动电位和红外光谱测定,详细考察了变性淀粉在铝硅矿物浮选分离中的作用效果和机理。浮选实验显示：非离子淀粉和阴离子淀粉在pH＜6时,抑制一水硬铝石的浮选,但当pH＞6时,却对一水硬铝石浮选有活化作用;阳离子淀粉在较宽pH值范围内对一水硬铝石均有抑制作用;3种淀粉化合物在pH＜6时均活化高岭石的浮选,当pH＞6时活化作用较微。结果表明：变性淀粉是一水硬铝石型铝土矿反浮选中实现一水硬铝石和高岭石分离的有效调整剂,阴离子淀粉使矿物表面ζ电位更负,阳离子淀粉使矿物质表面ζ电位更正,非离子淀粉使矿物表面电位绝对值减小。由实验结果结合药剂与矿物作用前后的红外光谱分析,得出结论：非离子淀粉主要通过氢键作用吸附于矿物表面,而静电力和化学键合力在阴离子淀粉和阳离子淀粉吸附中发挥着重要作用。     

有机硅阳离子捕收剂和淀粉抑制剂分选铝土矿（英文）

以有机硅阳离子表面活性剂TAS101为捕收剂,淀粉为抑制剂,研究一水硬铝石和3种硅酸盐矿物高岭石、叶腊石和伊利石的浮选行为。结果表明,在pH值范围为4-10时,TAS101对一水硬铝石和3种硅酸盐矿物均有较强的捕收能力。在碱性pH条件下,淀粉对一水硬铝石有较强的抑制效果但不会影响硅酸盐矿物的浮选。使用淀粉作为抑制剂,TAS101作为捕收剂能够实现一水硬铝石和3种硅酸盐脉石的浮选分离。对铝土矿浮选闭路试验进行进一步研究,采用反浮选流程,使用淀粉作为抑制剂,TAS101作为捕收剂,在pH=11条件下进行浮选,当原矿Al_2O_3与SiO_2的质量比为6.1时,可以获得Al_2O_3与SiO_2的质量比为9.58,Al_2O_3回收率为83.34%的精矿。     

一水硬铝石型铝土矿铝硅浮选分离的溶液化学

分析了我国铝土矿中一水硬铝石和铝硅酸盐脉石矿物的晶体结构与表面性质,一水硬铝石与铝硅酸盐脉石矿物晶体结构的差异、表面断裂的Al-O和Si-O健及表面离子活性区的差别,可影响矿物表面的润滑性与可浮性,类质同象及各种晶格杂质离子也将影响浮选剂与矿物表面的相互作用和矿物可磨性,提出了正浮选、反浮吕硅分离的技术原型,用溶液化学与计算研究了其基本原理。结果表明,通过溶液化学计算可确定阴离子捕收剂正浮选脱硅时捕收剂,分散剂和PH三者之间的匹配关系,矿物的PZC与捕收剂的pKa值是阳离子捕收剂反浮选的主要控制参数,阴离子捕收剂反浮选时,铅盐和钙盐是浮选铝硅酸盐较理想的活化剂。     

新型Gemini阳离子捕收剂对一水硬铝石和高岭石的反浮选行为

研究了Gemini 12-4-12对一水硬铝石和高岭石的浮选行为,在中性介质(pH7～pH8)下,对一水硬铝石与高岭石的反浮选分离作了初步探讨.浮选结果表明:Gemini 12-4-12在广泛的pH范围内对一水硬铝石和高岭石具有很强的捕收能力,在中性体系(pH7～pH8)及浓度3.0×10~(-4)mol·1~(-1)时,对一水硬铝石和高峰石的浮选回收率达到95%以上;在可溶性淀粉浓度为200mg/l的条件下,一水硬铝石全部被抑制,而且两种矿物回收率相差达70%以上,并且通过人工混合矿试验,对不同A/S的一水硬铝石和高岭石人工混合矿取得很好的分离效果.     

极难选—水硬铝石型铝土矿反浮选脱硅的研究

为了解决细粒浮选的问题,本文作者采用一水硬铝石型铝土矿进行反浮选脱硅试验研究,并针对高硅型铝土矿首次提出了“强化二次富集”技术并将谈技术成功地应用于实际矿石的浮选,达到了反浮选脱硅的目的.针对一水硬铝石型铝土矿试验结果表明:通过“强化二次富集”技术的应用,在不预先脱除矿泥的情况下直接进行铝土矿的反浮选试验,最终获得了满意的精矿指标:精矿铝硅比10.28,Al2O3回收率85.41％.     

季铵型阳离子捕收剂在一水硬铝石和高岭石表面的吸附机理

研究十二烷基三甲基氯化铵（DTAC）和十六烷基三甲基氯化铵（CTAC）对一水硬铝石和高岭石的浮选行为。通过残余浓度法测定吸附等温线,荧光探针法和Zeta电位测试方法研究季铵型阳离子捕收剂在矿物表面的吸附机理。浮选结果表明：将DTAC和CTAC作为捕收剂,一水硬铝石的浮选回收率随着pH的增大而增加,而高岭石的浮选回收率随着pH的增大反而下降。当捕收剂的碳链增长时,矿物浮选回收率提高,但高岭石的增加幅度小于一水硬铝石的。在低浓度范围内,阳离子表面活性剂通过静电作用吸附在一水硬铝石表面,而对于高岭石,还存在离子交换作用。当浓度增大时,阳离子表面活性剂通过碳链间疏水缔合作用在两种矿物表面进一步吸附。矿物表面微极性研究表明：CTAC的疏水性比DTAC强,相同溶液浓度下CTAC在一水硬铝石表面能形成比在高岭石表面更大的胶团,这也说明阳离子表面活性剂碳链的增长对一水硬铝石吸附的影响要大,与浮选结果相吻合。     

油酸钠对一水硬铝石和高岭石的捕收机理

用油酸钠为捕收剂,研究了一水硬铝石和高岭石的可浮性,并对捕收剂与矿物的作用机理进行了探讨,结果表明：油酸钠对一水硬铝石和高岭石的捕收主要由两方面因素控制,在pH4-7范围内,为化学反应起主要作用,在pH7-10以形成离子-分子缔合物为主要因素,在以油酸钠为琢收剂时,矿物表面活性Al^3 数量的不同导致了高岭石和一水硬铝石的可浮性差异,这为铝土矿正浮选脱硅提供了理论依据。     

直链烷基胺浮选铝硅矿物机理

研究了一水硬铝石和高岭石、叶蜡石及伊利石等几种含铝硅酸盐矿物在不同pH条件下的动电行为与浮选行为。一水硬铝石、高岭石、叶蜡石及伊利石的等电点（IEP）分别为pH6．2,4．3,2．0,3．4。在pH＞IEP时,烷基胺类阳离子捕收剂主要以静电作用吸附在一水硬铝石矿物表面,其浮选高岭石等3种铝硅酸盐矿物的可浮性大小顺序是叶蜡石＞高岭石＞伊利石。高岭石、叶蜡石和伊利石均是层状硅酸盐矿物,其破碎磨细时,将沿层间断裂,由于晶体结构的原因其层面荷负电荷。烷基胺类阳离子捕收剂以静电作用力吸附于铝硅酸盐矿物表面的层面使矿物疏水上浮。     

Effects of Post-weld Heat Treatment on Microstructure,Mechanical Properties and the Role of Weld Reinforcement in 2219 Aluminum Alloy TIG-Welded Joints

In as-welded state, each region of 2219 aluminum alloy TIG-welded joint shows diff erent microstructure and microhardness due to the diff erent welding heat cycles and the resulting evolution of second phases. After the post-weld heat treatment, both the amount and the size of the eutectic structure or θ phases decreased. Correspondingly, both the Cu content in α-Al matrix and the microhardness increased to a similar level in each region of the joint, and the tensile strength of the entire joint was greatly improved. Post-weld heat treatment played the role of solid solution strengthening and aging strengthening. After the post-weld heat treatment, the weld performance became similar to other regions, but weld reinforcements lost their reinforcing eff ect on the weld and their existence was more of an adverse eff ect. The joint without weld reinforcements after the post-weld heat treatment had the optimal tensile properties, and the specimens randomly crack in the weld zone.     

The First Phase of the SRIF Industrialized Base in ＂West Area＂ Has Been Put into Operation

After nearly two years＇ tense construction, the first phase of industrialized base of Shenyang Research Institute of Foundry （SRIF）, located at the Tiexi Casting and Forging Industrial Park in the west of Tiexi District, has now been completed and formally put into operation.     

Thermodynamics Study on the Decomposition of Chromite with KOH

Institute of Process Engineering, Chinese Academy of Sciences, China, has proposed a method for oxidative leaching of chromite with potassium hydroxide. Understanding the mechanism of chromite decomposition, especially in the potassium hydroxide fusion, is important for the optimization of the operating parameters of the oxidative leaching process. A traditional thermodynamic method is proposed and the thermal decomposition and the reaction decomposition during the oxidative leaching of chromite with KOH and oxygen is discussed, which suggests that chromite is mainly destroyed by reactions with KOH and oxygen. Meanwhile, equilibrium of the main reactions of the above process was calculated at different temperatures and oxygen partial pressures. The stable zones of productions, namely, K2CrO4 and Fe2O3, increase with the decrease of temperature, which indicates that higher temperature is not beneficial to thermodynamic reactions. In addition, a comparison of the general alkali methods is carried out, and it is concluded that the KOH leaching process is thermodynamically superior to the conventional chromate production process.     

Influence of Heat Treatment on Damping Behaviour of the Magnesium Wrought Alloy AZ61

The effect of isochronal heat treatments for 1h on variation of damping, hardness and microstructural change of the magnesium wrought alloy AZ61 was investigated. Damping and hardness behaviour could be attributed to the evolution of precipitation process. The influence of precipitation on damping behaviour was explained in the framework of the dislocation string model of Granato and Lücke.     

Effect of Rare Earth Doping on Impedance,Modulus and Conductivity Properties of Multiferroic Composites:0.5(BiLa_xFe_(1-x)O_3)–0.5(PbTiO_3)

The Lanthanum-doped bismuth ferrite–lead titanate compositions of 0.5(Bi LaxFe1-xO3)–0.5(Pb Ti O3)(x = 0.05,0.10,0.15,0.20)(BLxF1-x-PT) were prepared by mixed oxide method.Structural characterization was performed by X-ray diffraction and shows a tetragonal structure at room temperature.The lattice parameter c/a ratio decreases with increasing of La(x = 0.05–0.20) concentration of the composites.The effect of charge carrier/ion hopping mechanism,conductivity,relaxation process and impedance parameters was studied using an impedance analyzer in a wide frequency range(102–106Hz) at different temperatures.The nature of Nyquist plot confirms the presence of bulk effects only,and non-Debye type of relaxation processes occurs in the composites.The electrical modulus exhibits an important role of the hopping mechanism in the electrical transport process of the materials.The ac conductivity and dc conductivity of the materials were studied,and the activation energy found to be 0.81,0.77,0.76 and 0.74 e V for all compositions of x = 0.05–0.20 at different temperatures(200–300 °C).     

Quantitative Analysis of the Crystallographic Orientation Relationship Between the Martensite and Austenite in Quenching–Partitioning–Tempering Steels

The orientation relationships(ORs)between the martensite and the retained austenite in low-and medium-carbon steels after quenching–partitioning–tempering process were studied in this work.The ORs in the studied steels are identified by selected-area electron diffraction(SAED)as either K–S or N–W ORs.Meanwhile,the ORs were also studied based on numerical fitting of electron backscatter diffraction data method suggested by Miyamoto.The simulated K–S and N–W ORs in the low-index directions generally do not well coincide with the experimental pole figure,which may be attributed to both the orientation spread from the ideal variant orientations and high symmetry of the low-index directions.However,the simulated results coincide well with experimental pole figures in the high-index directions{123}_(bcc).A modified method with simplicity based on Miyamoto’s work was proposed.The results indicate that the ORs determined by modified method are similar to those determined by Miyamoto’method,that is,the OR is near K–S OR for the low-carbon Q–P–T steel,and with the increase of carbon content,the OR is closer to N–W OR in medium-carbon Q–P–T steel.     

Using Finite Element and Contour Method to Evaluate Residual Stress in Thick Ti-6Al-4V Alloy Welded by Electron Beam Welding

This work was to reveal the residual stress profile in electron beam welded Ti-6Al-4V alloy plates(50 mm thick) by using finite element and contour measurement methods.A three-dimensional finite element model of 50-mmthick titanium component was proposed,in which a column–cone combined heat source model was used to simulate the temperature field and a thermo-elastic–plastic model to analyze residual stress in a weld joint based on ABAQUS software.Considering the uncertainty of welding simulation,the computation was calibrated by experimental data of contour measurement method.Both test and simulated results show that residual stresses on the surface and inside the weld zone are significantly different and present a narrow and large gradient feature in the weld joint.The peak tensile stress exceeds the yield strength of base materials inside weld,which are distinctly different from residual stress of the thin Ti-6Al-4V alloy plates presented in references before.     

Microstructures and Tensile Properties of Ultrafine-Grained Ni–(1–3.5) wt% SiC_(NP) Composites Prepared by a Powder Metallurgy Route

Silicon carbide nanoparticle-reinforced nickel-based composites(Ni–Si CNP),with a Si CNPcontent ranged from1 to 3.5 wt%,were prepared using mechanical alloying and spark plasma sintering.In addition,unreinforced pure nickel samples were also prepared for comparative purposes.To characterize the microstructural properties of both the unreinforced pure nickel and the Ni–Si CNPcomposites transmission electron microscopy(TEM) was used,while their mechanical behavior was investigated using the Vickers pyramid method for hardness measurements and a universal tensile testing machine for tensile tests.TEM results showed an array of dislocation lines decorated in the sintered pure nickel sample,whereas,for the Ni–Si CNPcomposites,the presence of nano-dispersed Si CNPand twinning crystals was observed.These homogeneously distributed Si CNPwere found located either within the matrix,between twins or on grain boundaries.For the Ni–Si CNPcomposites,coerced coarsening of the Si CNPassembly occurred with increasing Si CNPcontent.Furthermore,the grain sizes of the Ni–Si CNPcomposites were much finer than that of the unreinforced pure nickel,which was considered to be due to the composite ball milling process.In all cases,the Ni–Si CNPcomposites showed higher strengths and hardness values than the unreinforced pure nickel,likely due to a combination of dispersion strengthening(Orowan effects) and particle strengthening(Hall–Petch effects).For the Ni–Si CNPcomposites,the strength increased initially and then decreased as a function of Si CNPcontent,whereas their elongation percentages decreased linearly.Compared to all materials tested,the Ni–Si CNPcomposite containing 1.5% Si C was found more superior considering both their strength and plastic properties.     

Directional Growth of Tin Crystals Controlled by Combined Solute Concentration Gradient Field and Static Magnetic Field

A new method was introduced to achieve directional growth of Sn crystals. Microstructures in liquid(Pb)/liquid(Sn) diffusion couples were investigated under various static magnetic fields. Results show that the β-Sn crystals mainly reveal an irregular dendritic morphology without or with a relatively low static magnetic field(B0.3 T). When the magnetic field is increased to 0.5 T, the β-Sn dendrites close to the final stage of growth begin to show some directional character. With a further increase in the magnetic field to a higher level(0.8–5 T), the β-Sn dendrites have an enhanced directional growth character, but the dendrites show a certain deflection. As the magnetic field is increased to 12 T, the directional growth of the β-Sn dendrites in the center of the couple is severely destroyed. The mechanism of the directional growth of the β-Sn crystals and the deflection of the β-Sn crystals with the application of static magnetic field was tentatively discussed.     

Growth Kinetics of Single Inclusion Particle in Molten Melts

On the basis of the single-particle framework, a new theory on inclusion growth in metallurgical melts is developed to study the kinetics of inclusion growth on account of reaction and collision. The studies show that the early growth of inclusion depends on reaction growth and Brawnian motion collision, and where the former is decisive, the late growth depends on turbulence collision and Stokes＇ collision, and where the former is dominant; collision growth is very quick during the smelting process, lessened in the refining process, but nearly negligible in the continuous casting process.