High Efficiency of Noble Metal and Metal Oxide Catalyst Systems for the Selective Reduction of NO with Propene in Lean Exhaust Gas

An investigation was conducted of noble metal and metal oxide catalysts deposited on Al₂O₃. The noble metals Pt, Pd, Rh the metal oxides CuO, SnO₂, CoO, Ag₂O, In₂O₃, catalysts were examined. Also investigated were noble metal Pt, Pd, Rh-doped In₂O₃/Al₂O₃ catalysts prepared by single sol–gel method. Both were studied for their capability to reduce NO by propene under lean conditions. In order to improve the catalytic activity and the temperature window, the intermediate addition propene between a Pt/Al₂O₃ oxidation and metal oxide combined catalyst system was also studied. Pt/Al₂O₃ and In₂O₃/Al₂O₃ combined catalyst showed high NO reduction activity in a wider temperature window, and more than 60% NO conversion was observed in the temperature range of 300–550 °C.     

Preparation and investigation of Pd doped Cu catalysts for selective hydrogenation of acetylene

A series of PdCu bimetallic catalysts with low Cu and Pd loadings and different Cu: Pd atomic ratios were prepared by conventionally sequential impregnation (CSI) and modified sequential impregnation (MSI) of Cu and Pd for selective hydrogenation of acetylene. Characterization indicates that the supported copper (II) nitrate in the PdCu bimetallic catalysts prepared by MSI can be directly reduced to Cu metal particles due to the hydrogen spillover from Pd to Cu(NO₃)₂ crystals. In addition, for the catalysts prepared by MSI, Pd atoms can form PdCu alloy on the surface of metal particles, however, for the catalysts prepared by CSI, Pd tends to migrate and exist below the surface layer of Cu. Reaction results indicate that compared with CSI, the MSI method enables samples to possess preferable stability as well as comparable reaction activity. This should be due to the MSI method in favor of the formation of PdCu alloy on the surface of metal particles. Moreover, even Pd loading is super low, <0.045 wt-% in this study, by through adjusting Cu loading to an appropriate value, attractive reactivity and selectivity still can be achieved.     

Isomerization and Hydrocracking of n-Decane over Bimetallic Pt–Pd Clusters Supported on Mesoporous MCM-41 Catalysts

n-Decane hydroconversion has been investigated on bifunctional catalysts comprising bimetallic Pt–Pd clusters supported on an AlMCM-41 (n_Si/n_Al = 23) mesoporous molecular sieve. The catalytic activity of the bimetallic Pt–Pd catalysts is higher than that of the monometallic Pt and Pd catalysts. The good balance between the two catalytic functions, namely acid sites and metal sites, also results in a higher isomer yield at a substantially lower reaction temperature. Moreover, cracking on the metal sites (hydrogenolysis) is largely suppressed over certain bimetallic catalysts.     

Imaging of low temperature induced SMSI on Pd/TiO2 catalysts

Pd/TiO₂ catalysts were found to enter an strong metal support interaction (SMSI) state after reduction at temperatures as low as 473 K. This was identified as a significant loss in the CO uptake as monitored by low temperature FTIR. Electron microscopy provides direct evidence of the presence of ordered, reduced titanium oxide layers over palladium (SMSI state) for Pd/TiO₂ catalysts following reduction at temperature 623 K. The crystal phase was identified as Ti₄O₇ and this phase, once formed, was found to be stable even after exposure to atmospheric conditions.     

Immobilization of nanocatalysts on cordierite honeycomb monoliths for low temperature NOx reduction

Noble metal nanocatalysts such as Pd, Pt, and Au were strongly immobilized on the inside walls of monolithic honeycomb-structured cordierite, in which bi-functional molecules were used as linkers for anchoring noble metal nanoparticles (NPs) on the cordierite surface. The supported nanocatalysts were characterized by ICP-MS, TEM, and X-ray powder diffraction. The efficiencies of the immobilized nanocatalysts for the removal of harmful nitrogen oxides (NO_x) have been investigated by measuring the deNO_x capability as a function of temperature. The catalytic activities depend mainly on the compositions of the nanocatalysts. The Pd/Pt bi-metal catalyst anchored on the cordierite surface shows higher NO_x conversion and better activity than the commercial emission catalyst at low temperature region, which could be due to the large portion of active surface areas of the catalysts with nanometer scale.     

Supported PdCl2CuCl2 catalysts for carbon monoxide oxidation II. XAFS characterization

A heterogenized Wacker catalyst system in which pores of a high surface area alumina were filled with an aqueous solution of PdCl₂CuCl₂ was active for the oxidation of CO near room temperature. The structure of the catalyst was studied by X-ray absorption fine structure (XAFS). The active phase of Pd was a Pd¹¹ species containing chlorine and, probably, carbonyl ligands. Direct interaction of PdPd or PdCu was not detected. The active phase of copper was found to be solid Cu₂Cl(OH)₃ particles in agreement with the X-ray diffraction (XRD) results. The presence of Cu was essential to keep the Pd in the Pd¹¹ state during the reaction. The rates of CO oxidation measured at temperatures of 30–70°C showed a minimum at 40°C, which was attributable partly to an unusual structure change of the active palladium species during the reaction at this temperature.     

Hydrodeoxygenation of guaiacol on noble metal catalysts

Hydrodeoxygenation (HDO) performed at high temperatures and pressures is one alternative for upgrading of pyrolysis oils from biomass. Studies on zirconia-supported mono- and bimetallic noble metal (Rh, Pd, Pt) catalysts showed these catalysts to be active and selective in the hydrogenation of guaiacol (GUA) at 100 °C and in the HDO of GUA at 300 °C. GUA was used as model compound for wood-based pyrolysis oil. At the temperatures tested, the performance of the noble metal catalysts, especially the Rh-containing catalysts was similar or better than that of the conventional sulfided CoMo/Al₂O₃ catalyst. The carbon deposition on the noble metal catalysts was lower than that on the sulfided CoMo/Al₂O₃ catalyst. The performance of the Rh-containing catalysts in the reactions of GUA at the tested conditions demonstrates their potential in the upgrading of wood-based pyrolysis oils.     

Activation of Supported Pd Metal Catalysts for Selective Oxidation of Hydrogen to Hydrogen Peroxide

Catalytic activity of supported Pd metal catalysts (Pd metal deposited on carbon, alumina, gallia, ceria or thoria) showing almost no activity in the liquid-phase direct oxidation of H₂ to H₂O₂ (at 295 K) in acidic medium (0.02 M H₂SO₄) can be increased drastically by oxidizing them using different oxidizing agents, such as perchloric acid, H₂O₂, N₂O and air. In the case of the Pd/carbon (or alumina) catalyst, perchloric acid was found to be the most effective oxidizing agent. The order of the H₂-to-H₂O₂ conversion activity for the perchloric-acid-oxidized Pd/carbon (or alumina) and air-oxidized other metal oxide supported Pd catalysts is as follows: Pd/alumina < Pd/carbon < Pd/CeO₂ < Pd/ThO₂ < Pd/Ga₂O₃. The H₂ oxidation involves lattice oxygen from the oxidized catalysts. The catalyst activation results mostly from the oxidation of Pd metal from the catalyst producing bulk or sub-surface PdO. It also caused a drastic reduction in the H₂O₂ decomposition activity of the catalysts. There exists a close relationship between the H₂-to-H₂O₂ conversion activity and/or H₂O₂ selectivity in the oxidation process and the H₂O₂ decomposition activity of the catalysts; the higher the H₂O₂ decomposition activity, the lower the H₂-to-H₂O₂ conversion activity and/or H₂O₂ selectivity.     

Preparation and characterization of core–shell structured catalysts using PtxPdy as active shell and nano-sized Ru as core for potential direct formic acid fuel cell application

Carbon-supported core–shell structured Ru@Pt_xPd_y/C catalysts with Pt_xPd_y as shell and nano-sized Ru as core are prepared by a successive reduction procedure. The catalysts are extensively characterized by transmission electron microscopy (TEM), X-ray diffraction (XRD) and X-ray photoelectron spectroscopy (XPS). The formic acid oxidation activity of Ru@Pt_xPd_y/C varies with the varying Pt:Pd atomic ratio. The peak oxidation potential on Ru@Pt₁Pd₂/C shifts negatively for about 200 mV compared with that of Pd/C. The higher electro-catalytic activity toward formic acid oxidation on core–shell structured Ru@Pt_xPd_y/C catalyst than that on Pt_xPd_y/C suggests the high utilization of noble metals. In addition to the enhanced noble metal utilization, Ru@Pt_xPd_y/C catalyst also shows improved stability as evidenced by chronoamperometric evaluations.     

The effect of Pd/Al2O3 pretreatment on catalytic activity in cyclopentane/deuterium exchange

Big variations in overall activity and product selectivity in the cyclopentane/deuterium exchange reaction were found in effect of various pretreatments of two chlorine‐free Pd/γ‐Al₂O₃ catalysts. The most important changes are observed when severely prereduced (at 600 °C) Pd/Al₂O₃ catalysts have been reoxidised and mildly rereduced: the multiple type of exchange, typical of mildly pretreated Pd catalysts, is replaced by a stepwise mode, and a big increase in catalytic activity occurs. At this state, the Pd/γ‐Al₂O₃ catalysts retain some water (as surface hydroxyls) generated by reoxidation and mild reduction. Deuterium spillover from Pd onto alumina and changes in acidity of alumina are invoked to rationalize the kinetic results. Changes in the state of Pd after various pretreatments, as probed by temperature‐programmed hydride decomposition, can hardly be correlated with changes in the catalytic behaviour in the exchange reaction. This revised version was published online in August 2006 with corrections to the Cover Date.     

Wet oxidation of wastewater containing hydrocarbons by novel supported Pd catalysts

Pd catalysts supported on TiO₂, ZrO₂, ZSM-5, MCM-41 and activated carbon were used in catalytic wet oxidation of hydrocarbons such as phenol, m-cresol and m-xylene. It was found that the Pd/TiO₂ catalyst was highly effective in the wet oxidation of hydrocarbon. The activities of catalysts with various hydrocarbon species, catalyst support, oxidation state of catalyst performed in a 3-phase slurry reactor show that reaction on Pd surface is more favorable than that in aqueous phase and that the active site is oxidized Pd in catalytic wet air oxidation of hydrocarbons. Based on the experimental results, a plausible reaction mechanism of wet oxidation of hydrocarbons catalyzed over Pd/TiO₂ catalyst was proposed. This catalyst is superior to other oxide catalysts because it suppressed the formation of hardly-degradable organic intermediates and polymer.     

Sol derived gold–palladium bimetallic nanoparticles on TiO2: structure and catalytic activity in CO oxidation

Bimetallic AuPd catalysts were prepared by deposition of bimetallic aqueous sols formed in different ways: (i) co-reduction of the precursor Au and Pd ions by Na-citrate/tannic acid mixture, (ii) reduction of Au(III) ions onto preformed Pd sol, and (iii) reduction of Pd(II) ions onto a preformed Au sol. The Au/TiO₂ and Pd/TiO₂ samples as references were prepared from their respective sols. The structure of the samples was characterized by XRF, XRD, XPS, TEM and CO chemisorption both in the as-prepared state and after calcination and reduction. The catalytic activities of the calcined/reduced catalysts in the CO oxidation were compared. The presence of bimetallic crystalline phases was evidenced in all three samples both in the as prepared and calcined/reduced states, however, various extents of Pd surface enrichment were determined. The catalytic activity of the bimetallic samples regardless of the preparation method, is about the same as that of the mixture of the monometallic samples. No significant synergism is suggested in the present bimetallic samples.     

Effects of Zeolite Structures, Exchanged Cations, and Bimetallic Formulations on the Selective Hydrogenation of Acetylene Over Zeolite-Supported Catalysts

Supported PdAg bimetallic catalysts were evaluated for the selective hydrogenation of acetylene in the presence of ethylene. The effects of different zeolite structures and cations were investigated using flow reactor studies, with K⁺-β-zeolite supported PdAg showing the lowest activity but highest selectivity comparing to the γ-Al₂O₃ support and other alkaline metal exchanged β-zeolite supports. The K⁺ promoter effect on γ-Al₂O₃ was also tested, which showed that adding K⁺ to γ-Al₂O₃ increased activity and selectivity. Bimetallic catalysts consisting of Pd and a Group IB metal were also compared. It was found that the PdAg bimetallic catalyst had similar activity but better selectivity comparing to PdCu, while the PdAu catalyst showed the highest activity but lowest selectivity.     

Al-pillared clay supported CuPd catalysts for nitrate reduction

PdCu catalysts on clay and Al-pillared clay supports were prepared by wet impregnation procedure and characterized by powder x-ray diffraction (PXRD), Scanning Electron Microscope Dispersive x-ray analysis (SEM-EDAX) and Transmission Electron Microscopy (TEM). The incorporation of [Al₁₃O₄(OH)₂₄(H₂O) ₁₂]⁷⁺ clusters in the clay interlayers and subsequent formation of Al-pillared clays was confirmed from PXRD patterns. The EDAX analysis indicated good homogeneous mix of metallic components, in the form of monometallic or inhomogeneous bimetallic particles, on the clay and pillared clay surfaces. TEM pictures showed striking particle size differences upon Al₂O₃-pillaring. The metallic particles were much smaller in size on Al-pillared clay than those formed on parent clay. The clay supported PdCu catalysts were tested for nitrate ion reduction in aqueous phase under hydrogen atmosphere. Preliminary results show that the catalysts with Pd and Cu components together exhibit superior performance in activity and selectivity to nitrogen compared to their monometallic particles supported on both clay samples. This study indicates the possibility of using PdCu catalysts supported on pillared clays as environmental friendly and efficient catalysts for nitrate reduction reactions.     

Constructing synergy of sufficient hydroxyl and oxygen in PtNi/Al2O3 enables room-temperature catalytic HCHO oxidation

Rational engineering of noble metal/transition metal bimetallic catalysts is considered as an effective way to constructing synergistic effect between adsorbed oxygen and hydroxyl for enhanced catalytic formaldehyde oxidation. Herein, we developed a Pt–Ni bimetallic catalysts loading on γ-Al₂O₃ support for room-temperature formaldehyde oxidation. Catalytic experiment results showed that the conversion rate was >97% with a >100 h stability. Several noble metals (Pd, Au, and Ag) were compared to identify the activity effect in formaldehyde oxidation. The activity and stability test in different atmospheres and in situ infrared test suggested that the PtNi/γ-Al₂O₃ has the best activity and stability. At a meantime, the results also demonstrated that Pt sites motivate more surface adsorbed oxygen through activating ambient oxygen molecules, while the neighboring Ni atoms contribute to adsorbed hydroxyl, thereby offering sustainable activity. The high efficiency and stability of PtNi/γ-Al₂O₃ catalysts for formaldehyde oxidation could be a promising candidate for air purification.     

Effect of H2S on the hydrogenation of carbon dioxide over supported Rh catalysts

The hydrogenation of CO₂ was studied on supported noble metal catalysts in the presence of H₂S. In the reaction gas mixture containing 22 ppm H₂S the reaction rate increased on TiO₂ and on CeO₂ supported metals (Ru, Rh, Pd), but on all other supported catalysts or when the H₂S content was higher (116 ppm) the reaction was poisoned. FTIR measurements revealed that in the surface interaction of H₂ + CO₂ on Rh/TiO₂ Rh carbonyl hydride, surface formate, carbonates and surface formyl were formed. On the H₂S pretreated catalyst surface formyl species were missing. TPD measurements showed that adsorbed H₂S desorbed as SO₂, both from TiO₂-supported metals and from the support. IR, XP spectroscopy and TPD measurements demonstrated that the metal became apparently more positive when the catalysts were treated with H₂S and when the sulfur was built into the support. The promotion effect of H₂S was explained by the formation of new centers at the metal/support interface.     

Selective vapor phase hydroformylation of ethylene over cluster-derived cobalt catalyst

Vapor phase hydroformylation of ethylene was studied with silica-supported metal catalysts. A cobalt metal catalyst derived from Co₂(CO)₈ gave propanal and its derivatives in as high selectivity of about 36% as Rh/SiO₂ catalyst under the reaction conditions of 1.1 MPa of a gas-mixture of ArCOC₂H₄H₂ = 1333 at 423–503 K. On the other hand, conventional cobalt catalysts derived from cobalt nitrate, chloride, or acetate, and other noble metal catalysts (Pd/SiO₂ and Ir/SiO₂) produced mainly ethane.     

Deactivation and coke formation on palladium and platinum catalysts in vegetable oil hydrogenation

Deactivation of palladium and platinum catalysts due to coke formation was studied during hydrogenation of methyl esters of sunflower oil. The supported metal catalysts were prepared by impregnating γ-alumina with either palladium or platinum salts, and by impregnating α-alumina with palladium salt. The catalysts were reused for several batch experiments. The Pd/γ-Al₂O₃ catalyst lost more than 50% of its initial activity after four batch experiments, while the other catalysts did not deactivate. Samples of used catalysts were cleaned from remaining oil by repeated extractions with methanol, and the amount of coke formed on the catalysts was studied by temperature-programmed oxidation. The deactivation of the catalyst is a function of both the metal and the support. The amount of coke increased on the Pd/γ-Al₂O₃ catalyst with repeated use, but the amount of coke remained approximately constant for the Pt/γ-Al₂O₃ catalyst. Virtually no coke was detected on the Pd/α-Al₂O₃ catalyst. The formation of coke on Pd/α-Al₂O₃ may be slower than on the Pd/γ-Al₂O₃ owing to the carrier’s smaller surface area and less acidic character. The absence of deactivation for the Pt/γ-Al₂O₃ catalyst may be explained by slower formation of coke precursors on platinum compared to palladium.     

Development of Ni-Pd bimetallic catalysts for the utilization of carbon dioxide and methane by dry reforming

The present research deals with catalyst development for the utilization of CO₂ in dry reforming of methane with the aim of reaching highest yield of the main product synthesis gas (CO, H₂) at lowest possible temperatures. Therefore, Ni-Pd bimetallic supported catalysts were prepared by simple impregnation method using various carriers. The catalytic performance of the catalysts was investigated at 500, 600 and 700 °C under atmospheric pressure and a CH₄ to CO₂ feed ratio of 1. Fresh, spent and regenerated catalysts were characterized by N₂ adsorption for BET surface area determination, XRD, ICP, XPS and TEM. The catalytic activity of the studied Ni-Pd catalysts depends strongly on the support used and decreases in the following ranking: ZrO₂-La₂O₃, La₂O₃ > ZrO₂ > SiO₂ > Al₂O₃ > TiO₂. The bimetallic catalysts were more active than catalysts containing Ni or Pd alone. A Ni to Pd ratio = 4 at a metal loading of 7.5 wt% revealed the best results. Higher loading lead to increased formation of coke; partly in shape of carbon nanotubes (CNT) as identified by TEM. Furthermore, the effect of different calcination temperatures was studied; 600 °C was found to be most favorable. No effect on the catalytic activity was observed if a fresh catalyst was pre-reduced in H₂ prior to use or spent samples were regenerated by air treatment. Ni and Pd metal species are the active components under reaction conditions. Best conversions of CO₂ of 78% and CH₄ of 73% were obtained using a 7.5 wt% NiPd (80:20) ZrO₂-La₂O₃ supported catalyst at a reaction temperature of 700 °C. CO and H₂ yields of 57% and 59%, respectively, were obtained.     

MCM-41 supported PdNi catalysts for dry reforming of methane

A series of bimetallic PdNi catalysts supported on mesoporous MCM-41 with different Ni content (Ni/Si ratio of 0.2–0.4) was synthesized. The effect of Pd addition to Ni-containing catalysts as well as the effect of the Ni content on the surface and catalytic properties of the catalysts was studied. The samples were characterized using various techniques, such as energy-dispersive X-ray spectroscopy, N₂ adsorption–desorption isotherms, X-ray diffraction, thermogravimetric and differential analyses, X-ray photoelectron spectroscopy, high resolution transmission electron microscopy and temperature-programmed reduction. Reforming of methane with carbon dioxide was used as a test reaction. The results indicated that the addition of a small amount of Pd (0.5%) to Ni-containing catalysts leads to formation of small nano-sized, easy reducible NiO particles. Agglomeration of NiO as well as of metallic nickel phase over PdNi samples increased with increasing the Ni content. Formation of filamentous carbon over surface of spent monometallic Ni and bimetallic PdNi catalyst was observed. In spite of filamentous carbon deposition, the catalytic activity and stability of bimetallic PdNi catalysts are higher than those of monometallic Ni one. Within bimetallic system, the PdNi catalyst with Ni/Si ratio of 0.3 revealed the best performance and stability caused by presence of small nickel particles well dispersed on the catalyst surface.