A study of the microstructure and hardness of two titanium alloys: Commercially pure and Ti–6Al–4V

In this paper, the microstructure and hardness of two titanium alloys was determined and the results are presented and briefly discussed. Samples of the alloy for microstructural examination were prepared from the as-provided stock using standard metallographic procedures and then examined in a low magnification light optical microscope. Both microhardness and macrohardness measurements were made across the polished surfaces of the two titanium materials. Both the microhardness and macrohardness of the Ti–6Al–4V alloy was noticeably higher than the commercially pure counterpart. The intrinsic influence of alloy composition and secondary processing, i.e., annealing, on microstructural development is presented and hardness of the two alloys is highlighted. The role of microstructure in governing the hardness of the two titanium materials is discussed.     

High cycle fatigue behaviour of Ti–6Al–4V alloy at elevated temperatures

High cycle fatigue behaviour of Ti–6Al–4V alloy was studied at 623 K and 723 K. Fatigue strength decreased at elevated temperatures compared with at ambient temperature. In the short life regime, fatigue strength was lower at 723 K than at 623 K, but in the long life regime it was nearly the same at both temperatures. At elevated temperatures, cracks were generated earlier at applied stresses below the fatigue limit at ambient temperature, indicating lowered crack initiation resistance. Small cracks grew faster at elevated temperatures than at ambient temperature, which became more noticeable with increasing temperature. After allowing for the elastic modulus, small cracks still grew faster at elevated temperatures.     

A fundamental study on Ti–6Al–4V's thermal and electrical properties and their relation to EDM productivity

There are strong needs for productive/quality machining strategies of notoriously “difficult-to-machine” aerospace materials. The current means of machining these materials is dominated by mechanical cutting methods, which are costly due to high tooling costs, poor surface quality and limitations in the workpiece features and operations that can be machined. The newest EDM technology may be able to circumvent problems encountered in mechanical machining methods. In this paper, the EDM technology has been used to machine titanium alloy Ti–6Al–4V to investigate the effect of Ti–6Al–4V's thermal and electrical properties on the EDM productivity. In the study, temperature measurements have been made for Ti–6Al–4V workpieces with various duty factors to clarify the essential causes of difficulty in machining titanium alloys and observe the optimal duty factor in terms of productivity and quality.     

Thermal property characterization of a Ti–4 wt.%Nb–4 wt.%Zr alloy using drop and differential scanning calorimetry

The thermal properties of Ti–4 wt.%Nb–4 wt.%Zr alloy, namely the enthalpy increment and heat capacity have been characterized as a function of temperature using drop and differential scanning calorimetry, respectively. The measured data clearly attested to the presence of a phase change from α (hcp) to β (bcc) phase at about 1100 ± 5 K. In fact, the alloy exhibited a transformation domain in the temperature interval 1100–1170 K. The enthalpy associated with the α → β phase change is estimated to be about 73 (±5%) J g⁻¹. The jump in the specific heat at the transformation temperature is 1714 (±7%) J kg⁻¹ K⁻¹. The drop and differential scanning calorimetry results are consolidated to obtain the first experimental data on the thermodynamic quantities of this alloy.     

Electrochemical evaluation of Ti‐13Nb‐13Zr,Ti‐6Al‐4V and Ti‐6Al‐7Nb alloys for biomedical application by long‐term immersion tests

In this investigation the electrochemical behaviour of the Ti‐13Nb‐13Zr, Ti‐6Al‐4V and Ti‐6Al‐7Nb alloys, for application as implant materials was evaluated in Hanks' solution by electrochemical techniques. The alloys were immersed in this solution for 410 days and periodically they were tested by electrochemical impedance spectroscopy. At the end of this period, polarization curves of the three titanium alloys were obtained. The electrochemical impedance experimental results were interpreted using an equivalent electrical circuit that simulates a duplex structure oxide composed of an inner compact layer, here called barrier layer, and an outer and porous layer. The results indicated that all the alloys present a very high corrosion resistance in the electrolyte used, typical of passive alloys, and that the corrosion resistance is mainly due to the barrier layer. The passive like behaviour was maintained during the whole period of test.     

Influence of fluoride concentration and pH on corrosion behavior of Ti‐6Al‐4V and Ti‐23Ta alloys in artificial saliva

Titanium alloys exhibit an excellent corrosion resistance in most aqueous media due to the formation of a stable oxide film and some of these alloys (particularly Ti‐6Al‐4V) were chosen for surgical and odontological implants for this resistance and their biocompatibility. Treatments with fluorides (F^?) are known as the main method to prevent plaque formation and dental caries. Toothpastes, mouthwashes and prophylactic gels can contain from 200 to 20 000 ppm F^? and can present neutral to acidic character, which can affect the corrosion behavior of titanium alloys devices present in the oral cavity. In this work, the behavior of Ti‐6Al‐4V and the new experimental Ti‐23Ta has been evaluated in artificial saliva of pH 2, 5 and 7 and different F^? concentrations (0, 1000, 5000 and 10 000 ppm), through open‐circuit potential measurements, potentiodynamic polarization and electrochemical impedance spectroscopy. A defined correlation between pH and F^? concentration settled the active or passive character of the materials. For both alloys, an active behavior was observed for pH 2 and 1000 to 10 000 ppm F^? and for pH 5 and 5000 and 10 000 ppm F^?. The passive behavior was observed for the other investigated conditions. The F^? concentration increase and pH decrease reduced the corrosion resistance of the alloys and decreased the stability of their passive film. The corrosion behavior of both alloys was very similar, but the Ti‐23Ta alloy generally presented slightly higher corrosion resistance.     

Al–Ti–C–Sr master alloy—A melt inoculant for simultaneous grain refinement and modification of hypoeutectic Al–Si alloys

Present article is focused on the microstructural features of Al–Ti–C–Sr master alloy, an inoculant for simultaneous grain refinement and modification of hypoeutectic Al–Si alloys. This master alloy is basically a metal matrix composite consisting of TiC and Al₄Sr phases formed in situ in the Al-matrix. TiC particles initiate the refinement of primary α-Al through heterogeneous nucleation in molten hypoeutectic Al–Si alloy, while Al₄Sr phase dissolves in molten Al–7Si alloy enriching the melt with Sr, which eventually leads to modification of eutectic silicon during solidification of the Al–7Si alloy casting. Thus present master alloy serves in both ways, as a grain refiner and a modifier for hypoeutectic Al–Si alloys.     

Effects of stirring parameters on rheocast structure of Al–7.1wt.%Si alloy

In this study, effects of stirring time and stirring speed on the microstructure of semisolid rheocast (SSR) Al–7.1 wt.%Si were examined. The results demonstrated that the non-dendritic structure could be formed by a short stirring period below liquidus temperature and further stirring had little impact on the final morphology of the primary particles. Stirring was shown, however, to affect the average particles size mainly during the initial stages of solidification. Although the average shape factor of primary particles was relatively insensitive to large variations in the stirring speed, higher stirring speeds made the shape and size of the primary particles more uniform. Higher stirring speeds also rendered smaller and more rounded agglomerates of primary particles. The results of two stability models employed suggest that, in general, the primary particles generated in the initial stages of solidification can attain growth stability before pouring and maintain this stability during the secondary cooling stage.     

Beneficial effects of O-phase on the hydrogen absorption of Ti–Al–Nb alloys

The beneficial effects of O-phase on hydrogen absorption/desorption were demonstrated in three Ti–Al–Nb alloys with compositions in the vicinity of Ti₂NbAl. The alloys were first quenched from high temperature and then aged for a certain period of time at a lower temperature to get O-phase precipitation in the matrix before pressure–composition (P–C) isotherm measurements. All three alloys absorb hydrogen to β hydride at a very low equilibrium pressure. Further absorption to γ hydride is difficult for the quenched O-phase free specimens. β->γ hydride transformation occurs in all the aged specimens and the reversible absorption/desorption between β and γ hydrides is observed in some aged specimens with relatively high volume fraction of O-phase in the matrix. The hydrogen absorption/desorption abilities of these alloys become poor when the Nb content is decreased. The determined formation heat for β->γ hydride transformation is in the range of −30–45 kJ/mol H₂, which is larger than that of binary Ti₃Al. It is found that the value of formation heat becomes more negative with the increasing amount of O-phase and is relatively independent of the interface between O-phase and matrix. This indicates the beneficial effect is related to the O-phase structure itself.     

Friction and cutting forces in cryogenic machining of Ti–6Al–4V

Conventional cutting fluid serves both as a coolant and lubricant. In cryogenic machining, liquid nitrogen (LN2) is recognized as an effective coolant due to its low temperature; however, its lubrication properties are not well known. The focus of this study was to investigate how the friction between the chip and the tool is affected by focused jetting LN2 to the cutting point in machining Ti–6Al–4V. Results of cutting force measurements indicated that the cold strengthening of titanium material increased the cutting force in cryogenic machining, but lower friction reduced the feed force. A mathematical model was developed to convert the measured 3D forces in oblique cutting into the normal and frictional force components on the tool rake face, and then to calculate the effective friction coefficient. It was found that the friction coefficient on the tool–chip interface was considerably reduced in cryogenic machining. Increased shear angle and decreased thickness of the secondary deformation zone, findings from a chip microstructure study, offer further evidence that friction is reduced.     

Oxidation behavior of ceramic coatings on Ti–6Al–4V by micro-plasma oxidation

Compound ceramic coatings prepared on Ti–6Al–4V alloy by pulsed bi-polar micro-plasma oxidation (MPO) in NaAlO₂ solution were oxidized under different temperature in air. The phase composition and surface morphology of the coatings before and after oxidation were investigated by X-ray diffractometry and scanning electron microscopy, respectively. Meantime, the weight gains and the high temperature oxidation characteristics of the coated samples were investigated. The results show that the coatings prepared by MPO were composed of a large amount of Al₂TiO₅ and a little -Al₂O₃ and rutile TiO₂. And the oxidation process of the coated samples included the decomposition of the Al₂TiO₅ in the coating, the oxidation of the substrate and the changes of the coating structure. After high temperature oxidation, the increase of -Al₂O₃ in the coating was due to the decomposition of Al₂TiO₅, whereas the increase of rutile TiO₂ in the coating was attributable to both the decomposition of Al₂TiO₅ and the oxidation of the Ti substrate. The main crystalline of the coatings became rutile TiO₂ after the oxidation of 1000 °C for 1 h. The decomposition of Al₂TiO₅ in the coating occurred at 900 and 1000 °C, and its half decomposition time was less than 1 h at 1000 °C. Increasing oxidation temperature or extending oxidation time, the weight gains of coated samples was increased to different extent. However, the weigh gains of the coated samples was much lower than that of the substrate, so the ceramic coatings improved the oxidation resistance of Ti alloy greatly under the experimental conditions.     

Martensitic transformation and anomalies in resistivity of (Ti–50Ni)1−xCx (x = 0.1, 0.5 at.%) shape memory alloys

Phase transformation of solid solution (Ti–50Ni)_1−xC_x (x = 0.1, 0.5 at.%) alloys have been studied by using differential scanning calorimetry, physical property measurement system and optical microscope. The transformation temperature decreases due to the existence of titanium carbide (TiC) particles compared with that of near-equiatomic Ti–Ni shape memory alloy. The resistivity vs. temperature curves show hysteresis. Thermoelastic martensitic transformation occurred in two alloys despite the difference in TiC content. Nevertheless, the resistivity results show different martensitic transformation routes. A one-step B2 → B19′ transformation occurred in the low TiC content alloy and an R transformation appeared in another alloy, suggesting that the martensitic transformation routes depended on the TiC content. The cumulative effect of the TiC particles causes the local stress field and lattice distortion to restrain the transformation of the B19′. On the other hand, the TiC content has an effect on the temperature coefficient of electrical resistivity (TCR) of alloys. The Ti–Ni–0.5C alloy shows a negative TCR in the range 100–300 K during which transformation occurs. Another alloy shows the opposite result. The cause of the negative TCR is briefly discussed.     

Assessing the tribocorrosion performance of Ti–6Al–4V, 316 stainless steel and Monel K500 alloys in artificial seawater

The electrochemical and tribocorrosion behaviors of Ti–6Al–4V, 316 stainless steel and Monel K500 alloys sliding against Al₂O₃ in artificial seawater are investigated in this paper. It can be observed that the open circuit potential drops down to more negative values due to the removal of passive film. And a rapid dissolution occurs in the wear track compared with the unworn area. The wear loss polarized in cathodic potential is lower than that in anodic potential and open circuit potential conditions, because the material deterioration is enhanced by corrosive attack. The wear volumes of 316 stainless steel are much higher than the ones measured for Ti–6Al–4V and Monel K500 alloys. Friction coefficients are significant large in cathodic polarization compared with anodic polarization for all alloys. Moreover, the 316 stainless steel exhibits large friction coefficients compared with Ti–6Al–4V and Monel K500 alloys.     

Corrosion behaviour of laser gas nitrided Ti–6Al–4V in HCl solution

Laser surface nitriding of Ti–6Al–4V alloy was carried out with a Nd:YAG pulsed laser. The microstructure and corrosion behaviour of the nitrided samples were examined, using SEM, XRD, XPS, and anodic polarization tests in 2 M HCl solution. Laser nitriding produced a thin continuous TiN layer followed by TiN dendrites and TiN_0.3 needles. The laser nitrided specimen exhibited less corrosion current density, passivated more readily and also, maintained a lower current density over the duration of the experiment. This was correlated with the formation of very thin, continuous TiN_xO_y film, which could retard chloride ions ingress into the substrate.     

X-ray line-broadening investigation of deformation during hot rolling of Ti–6Al–4V with a colony-alpha microstructure

X-ray line-broadening techniques that were previously developed and applied to quantify deformation behavior during the hot rolling of commercial-purity titanium were applied to Ti–6Al–4V plate with a colony-alpha preform microstructure. The work quantified the challenges in using line-broadening techniques for two-phase titanium alloys which undergo a phase transformation during cooling following hot working.     

Production of Al–Ti–B master alloys from Ti sponge and KBF4

It is of great interest to replace the K₂TiF₆ salt so as to reduce the volume of fluoride-bearing particulate material to be added to the aluminium melt in the popular “halide salt” process. Ti sponge was used in the present work as the source of Ti in the production of an Al–5Ti–1B grain refiner. Addition of Ti granules into molten aluminium, either premixed with or before KBF₄ salt, has produced Al–5Ti–1B alloys where the boride particles were relatively few and predominantly of the AlB₂ type. The grain refining efficiency of these alloys were far from satisfactory. TiB₂ was the dominant boride phase with sufficient number of blocky aluminide particles when Ti, in excess of the TiB₂ stoichiometry was supplied before hand and the balance was reserved for co-addition with KBF₄. Al₃Ti particles were generated soon after the Ti solubility limit was exceeded in the first step while the boride particles were subsequently produced by the reaction between molten aluminium, KBF₄ and K₂TiF₆. The Al–5Ti–1B master alloy thus produced provided an adequate grain refining performance while the amount of particulate material to be added to the aluminium melt was reduced by nearly 30%.     

Production of submicrocrystalline structure in large-scale Ti–6Al–4V billet by warm severe deformation processing

The “abc” deformation method for production of large-scale billets with submicrocrystalline structure was developed. A large billet of Ti–6Al–4V alloy (150-mm diameter × 200-mm length) with a homogeneous submicrocrystalline structure was produced. The refined structure with a grain/subgrain size of about 0.4 μm leads to a substantial mechanical properties improvement.     

Influence of sintering on the corrosion behavior of a Ti‐6Al‐4V alloy

This work studies the influence of the sintering conditions of a Ti‐6Al‐4V alloy on its corrosion performance. The alloy was vacuum sintered in different conditions of time and temperature. The density and microstructure (designating phase distribution) are evaluated. Corrosion resistance through electrochemical techniques (EIS) in 2 N and 6 N hydrochloric acid solutions, and oxidation resistance at 900, 1000 and 1100°C are appraised, and corrosion is studied by microstructural and X‐ray diffraction.