Effect of supports on catalytic activity of chromium oxide-based catalysts in the dehydrogenation of propane with CO2

Dehydrogenation of propane in the presence and absence of CO₂ over CrO_x/SiO₂ and CrO_x/Al₂O₃ catalysts with Cr loading between 0.7–20.4 wt% was discussed. It was found that the nature of support strongly effects on the catalytic performance in the dehydrogenation with CO₂. Over the CrO_x/SiO₂ catalyst CO₂ enhance the propene yield, whereas over the CrO_x/Al₂O₃ catalyst the yield and selectivity of propene in the presence of CO₂ strongly decrease. The effect of steam on catalytic performance of the tested catalysts was also discussed.     

Effect of Pt Incorporation into Ni/ZrO2–SO 4 = /Al2O3 Catalyst for n-Butane Isomerization

Three Ni/ZrO₂–SO₄⁼/Al₂O₃ catalysts with different concentrations of platinum (0.2, 0.3 and 0.4 wt%) were prepare and tested for n-butane isomerization reaction at 338 K, in absence and in presence of hydrogen. The results shown that, at low temperature, platinum contributes to the olefin or butyl ion formation and the reaction follows a bimolecular pathway. However, when the reaction occurs in the presence of hydrogen, the formation of butyl ions is inhibited. The main feature of platinum addition is the stabilization of the catalytic activity, which is indicated by the slow deactivation constants compared to that of the unpromoted catalyst.     

Influence of homogeneous decane oxidation on the catalytic performance of lean NO x catalysts

Extensive homogeneous gasphase reactions were observed when decane was used as the hydrocarbon reductant for the selective reduction of NO _x . The catalytic performance of a SnO₂/CoO _x /Al₂O₃ catalyst was found to be strongly dependent on the extent of the homogeneous reaction in the precatalytic volume. The effect of the homogeneous reaction on the catalytic performance also depended on whether SO₂ was present in the feed. By filling the precatalytic volume with 25–35 mesh irregularly shaped quartz chips, gasphase reaction was suppressed significantly. This methodology was used to evaluate the inherent catalytic performance of SnO₂/CoO _x /Al₂O₃ and SnO₂/Al₂O₃ catalysts with decane as a reductant. It was found that in the absence of SO₂, SnO₂/Al₂O₃ was a better catalyst than SnO₂/CoO _x /Al₂O₃, but in the presence of 30 ppm of SO₂ the latter was a far better catalyst.     

Deterioration Mode of Barium-Containing NOx Storage Catalyst

Barium-containing NO _x storage catalyst showed serious deactivation under thermal exposure at high temperatures. To elucidate the thermal deterioration of the NO _x storage catalyst, four types of model catalyst, Pt/Al₂O₃, Ba/Al₂O₃, Pt–Ba/Al₂O₃, and a physical mixture of Pt/Al₂O₃ + Ba/Al₂O₃ were prepared and their physicochemical properties such as BET, NO TPD, TGA/DSC, XRD, and XPS were evaluated while the thermal aging temperature was increased from 550 to 1050°C. The fresh Pt–Ba/Al₂O₃ showed a sorption capacity of 3.35 wt%/g-cat. but the aged one revealed a reduced capacity of 2.28 wt%/g-cat. corresponding to 68% of the fresh one. It was found that this reduced sorption capacity was directly related to the deterioration of the NO _x storage catalyst by thermal aging. The Ba on Ba/Al₂O₃ and Pt–Ba/Al₂O₃ catalysts began to interact with alumina to form Ba–Al solid alloy above 600°C and then transformed into stable BaAl₂O₄ having a spinel structure. However, no phase transition was observed in the Pt/Al₂O₃ catalyst having no barium component, even after aging at 1050°C.     

Novel Sn–Ce/Al2O3 Catalyst for the Selective Catalytic Reduction of NOx Under Lean Conditions

Effect of additives, Ce and Mn, on the catalytic performance of Sn/Al₂O₃ catalyst prepared by sol–gel method for the selective reduction of NO_x with propene under lean conditions was studied. Sn–Ce/Al₂O₃ catalysts exhibited higher activity than Sn/Al₂O₃ catalyst and the optimum Ce loading is 0.5–1%. The promoting effect of Ce is to enhance the oxidation of NO to NO₂ and facilitate the activation of propene, both of which are important steps for the NO_x reduction. The presence of oxygen contributes to the oxidation of NO and shows a promoting effect.     

Advances in Infrared Spectroscopy of Catalytic Solid–Liquid Interfaces: The Case of Selective Alcohol Oxidation

Progress in the use of ATR-IR spectroscopy to improve the understanding of liquid-phase heterogeneous catalytic reactions is illustrated using the example of the oxidation of benzyl alcohol over Pd/Al₂O₃ and Bi–Pd/Al₂O₃. The in situ studies performed in both batch and continuous reactor cells provide rich information on the reaction pathway and important facets of the mechanism, such as the nature of active Pd sites and the effect of the Bi-promoter. The combination of CO site blocking prior to reaction and isotopic labeling suggests that alcohol dehydrogenation occurs uniformly over Pd nanoparticles, but only selected sites may allow desorption of the product benzaldehyde thus providing the required selectivity. Promotion of Pd/Al₂O₃ using bismuth produces infrared spectra free of adsorbed CO. This information demonstrates that Bi is deposited on selected adsorption sites (terraces rather than defects) and simultaneously confirms that open terraces favor product decomposition. Experiments performed in the continuous reactor cell using different catalyst film thickness show that reactions can be studied under kinetic or mass transfer limited conditions depending on catalyst film thickness. This allowed to study the alcohol oxidation under conditions of oxygen diffusion limitation, which are preferably applied in praxis in order to prevent catalyst deactivation by over-oxidation.     

Influence of preparation method on performance of Cu(Zn)(Zr)-alumina catalysts for the hydrogen production via steam reforming of methanol

The selective production of hydrogen via steam reforming of methanol (SRM) was performed using prepared catalysts at atmospheric pressure over a temperature range 200–260^∘C. Reverse water gas shift reaction and methanol decomposition reactions also take place simultaneously with the steam reforming reaction producing carbon monoxide which is highly poisonous to the platinum anode of PEM fuel cell, therefore the detailed study of effect of catalyst preparation method and of different promoters on SRM has been carried out for the minimization of carbon monoxide formation and maximization of hydrogen production. Wet impregnation and co-precipitation methods have been comparatively examined for the preparation of precursors to Cu(Zn)(Al₂O₃) and Cu(Zn)(Zr)(Al₂O₃). The catalyst preparation method affected the methanol conversion, hydrogen yield and carbon monoxide formation significantly. Incorporation of zirconia in Cu(Zn)(Al₂O₃) catalyst enhanced the catalytic activity, hydrogen selectivity and also lower the CO formation. Catalyst Cu(Zn)(Zr)(Al₂O₃) with composition Cu/Zn/Zr/Al:12/4/4/80 prepared by co-precipitation method was the most active catalyst giving methanol conversion up to 97% and CO concentration up to 400 ppm. Catalysts were characterized by atomic absorption spectroscopy (AAS), Brunauer-Emett-Teller (BET) surface area, pore volume, pore size and X-ray powder diffraction (XRPD). The XRPD patterns revealed that the addition of zirconia improves the dispersion of copper which resulted in the better catalytic performance of Cu(Zn)(Zr)(Al₂O₃). The time-on-stream (TOS) catalysts stability test was also conducted for which the Cu(Zn)(Zr)(Al₂O₃) catalyst gave the consistent performance for a long time compared to other catalysts.     

NOx Storage and Reduction Catalysts for Automotive Lean-Burn Engines: Effect of Parameters and Storage Materials on NOx Conversion

The effect of various parameters on the NO _x conversion over NO _x storage and reduction catalysts supported on alumina was investigated. The Pt/BaO/Al₂O₃ catalyst exhibited a higher NO _x reduction activity than the Pt/Al₂O₃ catalyst under the static and cycling conditions. The activity of Pt/BaO/Al₂O₃ catalyst was improved in the cycled feedstream. The Pt/SrO/Al₂O₃ was found to have as high activity as Pt/BaO/Al₂O₃ for NO _x reduction. In order to achieve effective reduction of NO _x , NO _x storage in the form of Me(NO₃)₂ (Me = Ba or Sr) is more favorable than other nitrates and the rich condition should be chosen in such a way that the sorption capacity can be fully regenerated at a fast rate and the inhibition effect by strongly adsorbed molecules derived from C₃H₆ and CO can be minimized.     

New catalyst of SO 4 2− /Al2O3–ZrO2 for n-butane isomerization

The catalytic behavior of Al-promoted sulfated zirconia for n-butane isomerization at low temperature in the absence of H₂ and at high temperature in the presence of H₂ was studied. The addition of Al enhances the activity and stability of the catalysts for reaction at 250°C and in the presence of H₂ significantly. After on stream for 120 h, the n-butane conversion of the catalyst containing 3 mol% Al₂O₃ keeps steadily at 88% of its equilibrium conversion and no observable trend of further deactivation has been observed. The difference in behavior of the promoted and unpromoted catalysts at low and high temperature is associated with a change of reaction mechanism from bimolecular to monomolecular. Experimental evidence is presented to show that the promoting effect of Al is different from that of the transition metals. Microcalorimetric measurements of NH₃ adsorption on catalysts reveal that the remarkable activity and stability of the Al-promoted catalysts are caused by an enhancement in the number of acid sites effective for the isomerization reaction. This revised version was published online in June 2006 with corrections to the Cover Date.     

Catalytic reduction of no over perovskite-type catalysts

In the present work, we have investigated the reduction of NO by propane over perovskite-type oxides prepared by malic acid method. The catalysts were modified to enhance the activity by substitution of metal into A or B site of perovskite oxides. In addition, the reaction conditions, such as temperature, O₂ concentration, and space velocity have been varied to understand their effects on the catalytic performance. In the LaCoO₃ type catalyst, the partial substitution of Ba and Sr into A site enhanced the catalytic activity in the reduction of NO. For the La_0.6Ba (Sr)_o.4 Co_1−x Fe_xO₃ (x=0-1.0) catalyst, the partial substitution of Fe into B site enhanced the conversion of NO, but excess amount of Fe decreased the conversion of NO. The surface area and catalytic activity of perovskite catalysts prepared by malic acid method showed higher values than those of solid reaction method. The conversion of NO increased with increasing O₂ concentration and contact time. The introduction of water into reactant feed decreased the catalytic activity but the deactivation was shown to be reversible over La_0.6Ba_0.4Co_1−x ,Fe_xO₃ catalyst.     

Improvement of coke resistance of Ni/Al2O3 catalyst in CH4/CO2 reforming by ZrO2 addition

This work investigates the improvement of Ni/Al₂O₃ catalyst stability by ZrO₂ addition for H₂ gas production from CH₄/CO₂ reforming reactions. The initial effect of Ni addition was followed by the effect of increasing operating temperature to 500–700 °C as well as the effect of ZrO₂ loading and the promoted catalyst preparation methods by using a feed gas mixture at a CH₄:CO₂ ratio of 1:1.25. The experimental results showed that a high reaction temperature of 700 °C was favored by an endothermic dry reforming reaction. In this reaction the deactivation of Ni/Al₂O₃ was mainly due to coke deposition. This deactivation was evidently inhibited by ZrO₂, as it enhances dissociation of CO₂ forming oxygen intermediates near the contact between ZrO₂ and nickel where the deposited coke is gasified afterwards. The texture of the catalyst or BET surface area was affected by the catalyst preparation method. The change of the catalyst texture resulted from the formation of ZrO₂–Al₂O₃ composite and the plugging of Al₂O₃ pore by ZrO₂. The 15% Ni/10% ZrO₂/Al₂O₃ co-impregnated catalyst showed a higher BET surface area and catalytic activity than the sequentially impregnated catalyst whereas coke inhibition capability of the promoted catalysts prepared by either method was comparable. Further study on long-term catalyst stability should be made.     

Support modification to improve the sulphur tolerance of Ag/Al2O3 for SCR of NOx with propene under lean-burn conditions

Ag/Al₂O₃ catalysts with 1 wt% SiO₂ or TiO₂ doping in alumina support have been prepared by wet impregnation method and tested for sulphur tolerance during the selective catalytic reduction (SCR) of NO_x using propene under lean conditions. Ag/Al₂O₃ showed 44% NO_x conversion at 623 K, which was drastically reduced to 21% when exposed to 20 ppm SO₂. When Al₂O₃ support in Ag/Al₂O₃ was doped with 1 wt% SiO₂ or TiO₂ the NO_x conversion remained constant in presence of SO₂ showing the improved sulphur tolerance of these catalysts. Subsequent water addition does not induce significant deactivation. On the contrary, a slight promotional effect on the activity of NO conversion to nitrogen is observed after Si and Ti incorporation. FTIR study showed the sulphation of silver and aluminum sites of Ag/Al₂O₃ catalysts resulting in the decrease in the formation of reactive intermediate species such as –NCO, which in turn decreases NO_x conversion to N₂. In the case of Ag/Al₂O₃ doped with SiO₂ or TiO₂, formation of silver sulphate and aluminum sulphate was drastically reduced, which was evident in FTIR resulting in remarkable improvement in the sulphur tolerance of Ag/Al₂O₃ catalyst. These catalysts before and after the reaction have been characterized with various techniques (XRD, BET surface area, transmittance FTIR and pyridine adsorption) for physico-chemical properties.     

Promoting Effect of CeO2 on NO x Reduction with Propene over SnO2/Al2O3 Catalyst Studied with In situ FT-IR Spectroscopy

The mechanistic cause of the promoting effect of CeO₂ on the activity of SnO₂/Al₂O₃ catalyst for the SCR of NO _x by propene was investigated using X-ray photoelectron spectra (XPS) and in situ Fourier transform infrared (FT-IR) spectroscopy. FT-IR measurements have revealed that the role of CeO₂ on the CeO₂–SnO₂/Al₂O₃ catalyst is to contribute to the formation of formate, acetate and nitrate species, and to promote the reaction between nitrates and hydrocarbon-derived species to form isocyanate (–NCO), which is a reaction intermediate for NO _x reduction.     

Performance of potassium-promoted catalysts for NO x and soot removal from simulated diesel exhaust

In order to elucidate the effect of support in the catalytic performance, two selected potassium-promoted catalysts (K1Cu/beta and KCu2/Al₂O₃) were tested for the simultaneous NO _x /soot removal from a simulated diesel exhaust. For comparative purpose, the behaviour of a platinum catalyst (Pt/beta) was also studied. Isothermal experiments revealed that the potassium-promoted catalysts show a high activity for NO _x /soot removal in the 350–450 °C temperature range. In addition, the catalysts present the advantage that the main reaction products are N₂ and CO₂. Among the catalysts tested, KCu2/Al₂O₃ presents the best global performance at 450 °C: the highest soot consumption rate, even higher than the platinum catalysts, and a high NO _x reduction.     

Novel Au/TiO2/Al2O3 · xH2O catalysts for CO oxidation

Au/Al₂O₃ · xH₂O and Au/TiO₂/Al₂O₃ · xH₂O (x = 0–3) catalysts were prepared by assembling gold nanoparticles on neat and TiO₂-modified Al₂O₃, AlOOH, and Al(OH)₃ supports, and their catalytic activity in CO oxidation was tested either as synthesized or after on-line pretreatment in O₂–He at 500 °C. A promotional effect of TiO₂ on the activity of gold catalysts was observed upon 500 °C-pretreatment. The catalyst stability as a function of time on stream was tested in the absence or presence of H₂, and physiochemical characterization applying BET, ICP-OES, XRD, TEM, and ²⁷Al MAS NMR was conducted.     

Effect of the catalyst supports on the removal of perchloroethylene (PCE) over chromium oxide catalysts

The oxidation of perchloroethylene (PCE) was investigated over chromium oxide catalysts supported on TiO₂, Al₂O₃, SiO₂, SiO₂–Al₂O₃ and activated carbon. The phase of chromium oxide on the catalyst surface is critical for the oxidation of PCE. The catalytic activity of PCE removal enhances as the formation of Cr(VI) species on the catalyst surface increases. The surface area and the type of the catalyst supports were also essential for high performance in the PCE oxidation. In addition, the structure of Cr(VI) on the catalyst surface also plays an important role for the decomposition of PCE. The polymerized Cr(VI) mainly formed by the interaction of metals with the support is the active reaction site for the present reaction system. CrO_x/TiO₂ reveals the strongest PCE removal activity among the catalysts examined in the present study. This revised version was published online in July 2006 with corrections to the Cover Date.     

Long-term stability of the V2O5/Al2O3 catalyst for the selective reduction of nitrogen oxides

Changes of the V₂O₅/Al₃O₃ catalyst aged for up to 10 years under real conditions of the selective catalytic reduction of NO _x by ammonia (SCR) at the tail gases of the nitric acid plant were characterized by⁵¹V NMR spectroscopy, porosimetry, temperature programmed reduction (TPR) and catalytic activity measurements. The catalytic activity and the redox properties of the catalyst were found intact. Only small variations of the ratio of the octahedral and tetrahedral vanadia species were documented by⁵¹V NMR on aged catalyst.     

A Mechanistic Study of Low Temperature CO Oxidation over Cobalt Oxide

The CO oxidation over Co₃O₄ and Co₃O₄/Al₂O₃ has been investigated using flow reactor and in situ FTIR studies. Cobalt oxide shows very high activity even at room temperature. However, a gradual deactivation takes place during reaction. The deactivated catalyst shows the presence of two different carbonate species and one graphite-like species. A possible mechanism for the deactivation is discussed.     

Sulfur deactivation and regeneration of Pt/BaO/Al2O3 and Pt/SrO/Al2O3 NO x storage catalysts

Transient experiments were performed to study sulfur deactivation and regeneration of Pt/BaO/Al₂O₃ and Pt/SrO/Al₂O₃ NO _x storage catalysts. It was found that the strontium-based catalysts are more easily regenerated than the barium-based catalysts and that a higher fraction of the NO _x storage sites are regenerated when H₂ is used in combination with CO₂ compared to H₂ only.     

Highly Active CNT-Promoted Cu–ZnO–Al2O3 Catalyst for Methanol Synthesis from H2/CO/CO2

With types of in-house-synthesized multi-walled carbon nanotubes (CNTs) and the nitrates of the corresponding metallic components, highly active CNT-promoted Cu–ZnO–Al₂O₃ catalysts, symbolized as Cu _i Zn _j Al _k -x%CNTs, were prepared by the co-precipitation method. Their catalytic performance for methanol synthesis from H₂/CO/CO₂ was studied and compared with the corresponding CNT-free co-precipitated catalyst, Cu _i Zn _j Al _k . It was shown experimentally that appropriate incorporation of a minor amount of the CNTs into the Cu _i Zn _j Al _k could significantly increase the catalyst activity for methanol synthesis. Under the reaction conditions of 493 K, 5.0 MPa, H_2/CO/CO₂/N₂ = 62/30/5/3 (v/v), GHSV = 8000 h^-1, the observed CO conversion and methanol formation rate over a co-precipitated catalyst of Cu₆Zn₃Al₁-12.5%CNTs reached 36.8% and 0.291 mol CH₃OH s^-1 (m²-surf. Cu)^-1, which was about 44 and 25% higher than those (25.5% and 0.233 mol CH₃OH s^-1 (m²-surf. Cu)^-1) over the corresponding CNT-free co-precipitated catalyst, Cu₆Zn₃Al₁. Addition of a minor amount (10–15 wt%) of the CNTs to the Cu₆Zn₃Al₁ catalyst was found to considerably increase specific surface area, especially Cu surface area of the catalyst. H₂-TPD measurements revealed that the CNTs and the pre-reduced CNT-promoted catalyst systems could reversibly adsorb and store a considerably greater amount of hydrogen under atmospheric pressure at temperatures ranging from room temperature to 573 K. This unique feature would be beneficial for generating microenvironments with higher stationary-state concentration of active hydrogen adspecies on the surface of the functioning catalyst, especially at the interphasial active sites since the highly conductive CNTs might promote hydrogen spillover from the Cu sites to the Cu/Zn interphasial active sites, and thus be favorable for increasing the rate of the CO hydrogenation reactions. Alternatively, the operation temperature for methanol synthesis over the CNT-promoted catalysts can be 15–20 degrees lower than that over the corresponding CNT-free contrast system. This would contribute considerably to an increase in equilibrium CO conversion and CH₃OH yield. The results of the present work indicated that the CNTs could serve as an excellent promoter.